TASK 72-60-41-300-009 Angle Gearbox Casing - Nickel Plate The Bearing Mating Surface, Repair-009 (VRS5105)

DMC:V2500-A0-72-60-4101-03A-647A-C|Issue No:004.00|Issue Date:2020-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-60-41-300-009 Angle Gearbox Casing - Nickel Plate The Bearing Mating Surface, Repair-009 (VRS5105)

Effectivity

FIG/ITEM

PART NO.

01-300

4B0256

01-300

4B0354 (SBE 72-0492)

Material of component

PART IDENT

SYMBOL

MATERIAL

Angle Gearbox Casing

Aluminum alloy

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK numbers are in the SPM

NOTE

To identify the consumable materials, refer to the PCI

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Workshop inspection equipmentLOCALWorkshop inspection equipment
Grinding MachineLOCALGrinding Machine
FPI Inspection stationLOCALFPI Inspection station
BasketLOCALBasket
Vapor DegreaserLOCALVapor Degreaser
Process Plating TanksLOCALProcess Plating Tanks
OvenLOCALOven
Magnifying Glass, 4xLOCALMagnifying Glass, 4x
Vibrating Marking PencilLOCALVibrating Marking Pencil

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-067 STRIPPABLE COATING71410CoMat 02-067

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-60-41-330-068 Remove the Inserts

    1. Refer to Figure.

      2. Remove the inserts and the lock rings.

      1. Refer to Repair, VRS5256, TASK 72-60-21-300-005, (REPAIR-005).

    2. SUBTASK 72-60-41-320-069 Machine the Bearing Mating Surface of the Angle Gearbox Casing

    1. Refer to Figure and Figure.

      2. Machine the bearing mating surface.

      1. The dimension must be between 3.5514 in. and 3.5590 in. (90.205 mm and 90.400 mm) in relation to Point P.

      2. Remove all the damage and wear. Keep the removal of the material to the minimum necessary to remove the damage.

    3. SUBTASK 72-60-41-220-099 Examine the Angle Gearbox Casing

      1. Do the local fluorescent penetrant inspection for cracks.

      1. Refer to SPM TASK 70-23-05-230-501.

      2. No cracks are permitted.

    4. SUBTASK 72-60-41-330-069 Nickel Plate the Bearing Mating Surface of the Angle Gearbox Casing

    1. Refer to Figure and Figure.

      2. Mask the areas of the angle gearbox casing not to be plated.

      3. Do the nickel plating.

      1. Plate to a sufficient thickness to permit machining to the last dimensions. The plating out of the casing mating surface is permitted but must be removed.

      2. Refer to SPM TASK 70-33-08-300-503 for final plating thickness up to 0.0039 in. (0.1 mm).

      3. Refer to SPM TASK 70-33-92-300-503 for final plating thickness up to 0.0078 in. (0.2 mm).

    4. Remove the mask.

      5. Clean and dry the support.

      1. Flush with cold water.

      2. Flush with hot water.

      3. Dry with air blast.

    5. SUBTASK 72-60-41-370-008 De-embrittle the Angle Gearbox Casing

      1. Put the casing into the oven at 241 deg F to 260 deg F (116 deg C to 127 deg C) for 60 to 90 minutes.

      1. Do this process as soon as possible in less than 4 hours after the plating.

    6. SUBTASK 72-60-41-240-003 Examine the Angle Gearbox Casing

      1. Do the visual inspection of the plating for finish, cracks and adhesion.

      1. Plating must have a constant color.

      2. No circumferential cracks are permitted.

      3. No roughness and blisters are permitted.

    7. SUBTASK 72-60-41-320-070 Machine the Bearing Mating Surface of the Angle Gearbox Casing

    1. Refer to Figure and Figure.

      2. Machine the bearing mating surface.

      1. The dimension of the angle gearbox casing must be between 3.5512 in. and 3.5354 in. (90.20 mm and 89.80 mm) in relation to point P. Chamfer where necessary.

      2. When you use SPM TASK 70-33-08-300-503, the final plating thickness must be between 0.0002 in. and 0.0039 in. (0.005 mm and 0.100 mm).

      3. When you use SPM TASK 70-33-92-300-503, the final plating thickness must be between 0.0006 in. and 0.0078 in. (0.015 mm and 0.200 mm).

    8. SUBTASK 72-60-41-220-100 Examine the Nickel Plated Area

    1. Refer to Figure and Figure.

      2. Do the visual inspection of the plated area for cracks and adhesion.

      1. Use a Magnifying Glass, 4x. The natural network of crack, emphasized by grinding, is permitted.

    9. SUBTASK 72-60-41-350-077 Install the New Inserts

    1. Refer to Figure.

      2. Install the new inserts and the new lock rings.

      1. Refer to Repair, VRS5256 TASK 72-60-21-300-005 (REPAIR-005).

    10. SUBTASK 72-60-41-350-078 Record the Repair

      1. Make a mark VRS5105 adjacent to the part number.

      1. Refer to SPM TASK 70-09-00-400-501.

    11. Figure: Nickel plate the bearing mating surface of the angle gearbox casing

    Nickel plate the bearing mating surface of the angle gearbox casing

    Figure: Nickel plate the bearing mating surface of the angle gearbox casing

    Nickel plate the bearing mating surface of the angle gearbox casing

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised effectivity table, steps and figure. (14VF828)

Manufacturer Code:71410
Enterprise Name:HENKEL CORPORATION (WAS: TURCO PRODUCTS, INC)
BU Name:HENKEL CORPORATION (WAS: TURCO PRODUCTS, INC)
Street:32100 STEPHENSON HIGHWAY
City:MADISON HEIGHTS
State:MI
Zip Code:48071
Country:USA
Phone Number:1-248-583-9300
Fax Number:1-248-583-2976
Internet:www.aerospace.henkel.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:71410
Supply Number:CoMat 02-067
Type:sp01
Supply Short Name:CoMat 02-067 STRIPPABLE COATING
Supply Name:CoMat 02-067 STRIPPABLE COATING
Specification Groups:
Doc NumberType
TURCO 5580-G PMC 1835
Suppliers:
ManufacturerRemarks
71410
Manufacturer Code:LOCAL
Tool Number:Basket
Tool Name:Basket
Manufacturer Code:LOCAL
Tool Number:FPI Inspection station
Tool Name:FPI Inspection station
Manufacturer Code:LOCAL
Tool Number:Grinding Machine
Tool Name:Grinding Machine
Manufacturer Code:LOCAL
Tool Number:Magnifying Glass, 4x
Tool Name:Magnifying Glass, 4x
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven
Link not Found
Manufacturer Code:LOCAL
Tool Number:Vapor Degreaser
Tool Name:Vapor Degreaser
Manufacturer Code:LOCAL
Tool Number:Vibrating Marking Pencil
Tool Name:Vibrating Marking Pencil
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment