TASK 72-32-91-300-016 LPC Inlet Guide Vane (Stator) - Replace The Vane And Seal, Repair-016 (VRS1981)

DMC:V2500-A1-72-32-9102-07A-920A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

V2500-A1

Common Information

TASK 72-32-91-300-016 LPC Inlet Guide Vane (Stator) - Replace The Vane And Seal, Repair-016 (VRS1981)

Effectivity

FIG/ITEM

PART NO.

01-400

5A1494

Material of component

PART IDENT

IAE

SYMBOL

MATERIAL

LPC inlet guide vane assembly

Vane: Titanium alloy

Inner ring: Aluminum alloy

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK number are in the SPM.

NOTE

To identify the consumable materials, refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Plastic chisel type toolLOCALPlastic chisel type tool
Dry blast cabinetLOCALDry blast cabinet
Vacuum cleanerLOCALVacuum cleaner
SpatulaLOCALSpatula
Mass weighing scaleLOCALMass weighing scale
Vacuum pumpLOCALVacuum pump
InjectorLOCALInjector

(air pressure type)

Hardness tester (durometer)LOCALHardness tester (durometer)
IAE 3J12132 Molding fixture0AM53IAE 3J121321
IAE 3J12133 Molding fixture0AM53IAE 3J121331
IAE 3J12775 Bond test fixture0AM53IAE 3J127751
IAE 3J12785 Inspection stand0AM53IAE 3J127851
IAE 3J12137 Molding fixture0AM53IAE 3J121371

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-124 ISOPROPYL ALCOHOLLOCALCoMat 01-124
CoMat 01-172 SILICONE RUBBER REMOVER71361CoMat 01-172
CoMat 02-001 ADHESIVE TAPE (MASKING)LOCALCoMat 02-001
CoMat 02-005 ADHESIVE TAPE (MASKING)LOCALCoMat 02-005
CoMat 02-099 LINT-FREE CLOTHLOCALCoMat 02-099
CoMat 05-121 SILICON CARBIDE GRITIAE72CoMat 05-121
CoMat 05-122 SILICON CARBIDE GRITIAE72CoMat 05-122
CoMat 05-123 SILICON CARBIDE GRITIAE72CoMat 05-123
CoMat 05-124 SILICON CARBIDE GRITIAE72CoMat 05-124
CoMat 08-032 PRIMERLOCALCoMat 08-032
CoMat 08-036 SILICONE RUBBER COMPOUNDLOCALCoMat 08-036
CoMat 08-037 DELETEDLOCALCoMat 08-037
CoMat 08-042 SILICONE RUBBER COMPOUNDIAE55CoMat 08-042
CoMat 05-050 SILICON CARBIDE GRIT1E1X8CoMat 05-050
CoMat 08-038 SILICONE RUBBER COMPOUND64101CoMat 08-038

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Inner Ring, STG. 1.0 LPC5A01701
Vane, STG. 1.0 LPC Type A5A0180AR
Vane, STG. 1.0 LPC Type B5A0181AR

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-91-350-068 Record the Part Number of the LPC Inlet Guide Vane Assembly

    1. Refer to Figure.

    2. Record the existing assembly part number and serial number of the LPC inlet guide vane assembly.

    2. SUBTASK 72-32-91-360-107 Remove the Inner Ring and Damaged Vane

    1. Refer to Figure.

      2. CAUTION

        DO NOT DAMAGE THE SURFACE OF THE VANE WHEN REMOVING THE MOLDING RUBBER.

        NOTE

        The tank must be kept closed to prevent the release of the remover into the air.

        Put the component fully into silicone rubber remover for 24 to 48 hours at room temperature.

      1. Use CoMat 01-172 SILICONE RUBBER REMOVER. When the silicone rubber becomes soft, remove the subject vanes from the silicone rubber with a clean plastic chisel.

    3. Remove the vanes from the inner ring.

      4. Check the vane to make sure that there is no remaining silicone rubber.

      1. If silicone rubber remains, soak in CoMat 01-172 SILICONE RUBBER REMOVER for 48 hours again.

    5. Spray or flush the vane with cold or hot water. Then, dry the vane with clean compressed air.

    3. SUBTASK 72-32-91-360-108 Abrasive Blast for Bonding Area (Area A and Area B)

    1. Refer to Figure, Figure, Figure and Figure.

      2. Apply masking tape to the areas where the molding compound is not necessary.

    4. SUBTASK 72-32-91-360-109 Clean the Blasted Area

    1. Refer to Figure, Figure, Figure and Figure.

      2. Remove remaining abrasive by vacuuming or clean air blow.

      1. Use a vacuum cleaner.

      3. Clean the blasted area of the vane and the inner ring.

    4. NOTE

      After cleaning the component must not be touched by hand and must be covered by craft paper to prevent contamination.

      Dry by air for 15 minutes minimum.

    5. SUBTASK 72-32-91-360-110 Apply the Primer to the Bonding Area (Area A and Area B)

    1. Refer to Figure, Figure, Figure and Figure.

      2. CAUTION

        THE PRIMER MUST NOT BE APPLIED TO THE SILICONE RUBBER.

        NOTE

        Let the primer dry at a room temperature of 77 deg F (25 deg C) for two hours minimum, 24 hours maximum at a moisture level equivalent to 50 percent minimum relative humidity.
        Parts must have the silicone rubber compound applied in 24 hours or less of completion of primer application.

        Apply the primer to the bonding area.

        1. The primer must be applied to the metal surface only. Refer to the SPM TASK 70-36-04-360-501.

    6. SUBTASK 72-32-91-360-111 Make-Up of CoMat 08-042 Silicone Rubber Compound

      1. Mix 9.5 to 10.5 parts by weight of the base material with 0.8 to 1.2 parts by weight of the curing agent in eight to ten minutes at 70 to 80 deg F (21 to 27 deg C) until the material is a constant color.

      1. Use CoMat 08-042 SILICONE RUBBER COMPOUND, a clean spatula and a mass weighing scale.

      2. NOTE

        When mixed, the life of the silicone rubber compound is a maximum of 1.5 hours at room temperature.

        Remove all the air from the mixture at 28 in. (711.2 mm) mercury vacuum for 15 minutes minimum.

      1. Use the vacuum pump.

    7. SUBTASK 72-32-91-360-112 Mold CoMat 08-042 Silicone Rubber Compound for Area A

    1. Refer to Figure, Figure, Figure and Figure.

      2. Set up the mold with the molding fixture and install the new or serviceable vane in position.

      3. Apply the silicone rubber compound to the mold area (AREA A).

      1. Use an air pressure type injector.

    4. Cure the silicone rubber compound at room temperature for 16 hours followed by being kept at 290 and 310 deg F (143 and 153 deg C) for two hours with the molding fixture attached.

    8. SUBTASK 72-32-91-360-113 Make-Up CoMat 08-036 Silicone Rubber Compound

      1. Mix the base material and the curing agent.

      1. Refer to the SPM TASK 70-36-04-360-501.

      2. Remove all the air from the mixture.

      1. Refer to the SPM TASK 70-36-04-360-501.

    9. SUBTASK 72-32-91-360-114 Mold CoMat 08-036 Silicone Rubber Compound for Area B

    1. Refer to Figure and Figure.

      2. Apply the silicone rubber compound into the mold area (Area B).

      1. Use an air pressure type injector.

      3. Cure the silicone rubber compound.

      1. Refer to SPM TASK 70-36-04-360-501.

    4. Remove the LPC inlet guide vane assembly from the molding fixture.

    10. SUBTASK 72-32-91-360-115 Clean the Surfaces which are to be Applied the Silicone Rubber Compound (Area C)

    1. Refer to Figure and Figure.

      2. Apply masking tape to the areas where silicone rubber compound is not necessary.

      3. Apply dry abrasive blast to mold area by silicone carbide grit, air pressure 70 psig (483 kPa) at a distance of 6 in. (152 mm) minimum from air nozzle to part.

      1. Use CoMat 05-050 SILICON CARBIDE GRIT. Use dry blast system cabinet.

    4. Remove remaining abrasive by vacuuming.

      5. Wipe blasted surface.

    6. NOTE

      After cleaning the component must not be touched by hand and must be covered by craft paper, to prevent contamination.

      Air dry for ten minutes minimum.

    11. SUBTASK 72-32-91-360-116 Apply Primer to the Surface after Cleaning

      1. NOTE

        The primed surface must have a faintly visible pink coloration. If there is no visible coloration, it is possible the primer film is not continuous. If the color is quite bright, streaky bright or chalky, the primer is too thick.
        Keep the primer in a small container for single usage only. The remaining primer must not be used.

        Immediately after air dry, apply a very thin coat of primer to mold surface using unsized cheese cloth.

      2. Cure the primed surface.

      1. Refer to the SPM TASK 70-36-06-360-501.

    12. SUBTASK 72-32-91-360-117 Mix the Silicone Rubber Compound

      1. NOTE

        Silicone rubber compound has a shelf life of six months from date of shipment.
        Compound as received was kept at temperature not higher than 90 deg F (32 deg C).
        Shelf life extension is based on both viscosity and storage temperature.

        NOTE

        Resin and catalyst in each kit are chemically matched. Do not mix with components from other kits.

        Mix silicone rubber compound using the mixer with a drill press between 70 and 80 deg F (21 and 27 deg C) for 20 to 30 minutes.

    2. Degas from mixture with a vacuum of 25 to 50 mm Hg for 30 minutes minimum.

    13. SUBTASK 72-32-91-360-118 Mold the Silicone Rubber Compound for Area C

    1. Refer to Figure and Figure.

      2. Clean the molding fixture.

    3. Attach the component to the molding fixture.

    4. Put the degased silicone rubber compound into the air press type injector.

      5. Pour the silicone rubber compound to the component with fixture using the air press type injector.

      1. Injection pressure: After silicone rubber coming out from the vent port 35 psig (241.5 kPa).

    14. SUBTASK 72-32-91-360-119 Cure the Silicone Rubber Compound

      1. Cure the compound.

      1. Refer to the SPM TASK 70-36-06-360-501.

    2. Remove the component from molding fixture.

      3. Cure the component.

      1. Refer to the SPM TASK 70-36-06-360-501.

    15. SUBTASK 72-32-91-360-120 Remove unwanted Silicone Rubber Compound

    1. Refer to Figure, Figure, Figure, Figure and Figure.

      2. Remove unwanted silicone rubber compound.

      1. Use a clean plastic chisel.

    3. If necessary, machine the diameter of the abradable seal.

    16. SUBTASK 72-32-91-220-092 Examine the Repaired Area

    1. Refer to Figure, Figure, Figure and Figure and Figure.

    2. Dimensionally and visually examine the repaired area.

      3. Do a hardness check the seal area at four positions equally spaced on circumference.

      1. Use hardness tester (durometer). Hardness: ASTM D2240 (durometer 'A') 52-65.

    17. SUBTASK 72-32-91-220-093 Bond Test of the Abradable Seal Area

    1. Refer to Figure.

      2. NOTE

        Bond test must be done after curing of the rubber on the following conditions:
        Inspection gas: Air or nitrogen gas.
        Gas pressure: 200 psig (1380 kPa).
        Inspection position: Vary the pattern as necessary to examine partial repaired area.
        Probe angle: Approximately 45 degrees.

        Do a bond test to the seal area.

      1. Use IAE 3J12775 Bond test fixture 1 off and IAE 3J12785 Inspection stand 1 off. No signs of bulging or air leakage are permitted.

    18. SUBTASK 72-32-91-350-069 Mark the Part Number, the Serial Number and the Repair Number on the Inner Ring

    1. Refer to Figure.

      2. Mark the previously recorded assembly part number, serial number and applied VRS1981 number adjacent to the dowel hole position followed by the mark "ASSY".

      1. Refer to the SPM TASK 70-09-00-400-501, SUBTASK 70-09-00-400-001.

      2. Use vibro-engraving equipment.

      3. Apply the chromate conversion layer to the identification marking.

      1. Refer to the SPM TASK 70-38-02-300-503 (SUBTASK 72-38-02-300-002).

    19. Figure: Repair Details and Dimensions

    Sheet 1

    Legend
    Repair Details and Dimensions

    Sheet 1

    Close

    Figure: Repair Details and Dimensions

    Sheet 2

    Legend
    Repair Details and Dimensions

    Sheet 2

    Close

    Figure: Repair Details and Dimensions

    Sheet 3

    Legend
    Repair Details and Dimensions

    Sheet 3

    Close

    Figure: Repair Details and Dimensions

    Sheet 4

    Legend
    Repair Details and Dimensions

    Sheet 4

    Close

    Figure: Repair Details and Dimensions

    Sheet 5

    Legend
    Repair Details and Dimensions

    Sheet 5

    Close

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:1E1X8
Enterprise Name:SAINT-GOBAIN CERAMICS AND PLASTICS, INC
BU Name:SAINT-GOBAIN CERAMICS AND PLASTICS, INC
Street:1 NEW BOND ST
City:WORCESTER
State:MA
Zip Code:01606
Country:UNITED STATES OF AMERICA
Phone Number:1-508-795-5000, 1-800-243-0028
Fax Number:1-508-795-2380
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:64101
Enterprise Name:DELETED, SEE CAGE CODE 05972
Manufacturer Code:71361
Enterprise Name:DELETED, SEE VENDOR CODE 3MCT7
BU Name:DELETED, SEE VENDOR CODE 3MCT7
Manufacturer Code:IAE55
Enterprise Name:DELETED
BU Name:DELETED, SEE CAGE CODE 74230
Manufacturer Code:IAE72
Enterprise Name:DELETED
BU Name:DELETED, SEE CAGE CODE SD349
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Link not Found
Link not Found
Manufacturer Code:LOCAL
Supply Number:CoMat 01-124
Type:sp01
Supply Short Name:CoMat 01-124 ISOPROPYL ALCOHOL
Supply Name:CoMat 01-124 ISOPROPYL ALCOHOL
Specification Groups:
Doc NumberType
OMAT:1/40GPR TECHNICAL GRADE
PMC 9094GPR TECHNICAL GRADE
JCR-011GPR TECHNICAL GRADE
Suppliers:
ManufacturerRemarks
LOCAL
U1185
24853
K6835
Manufacturer Code:71361
Supply Number:CoMat 01-172
Type:sp01
Supply Short Name:CoMat 01-172 SILICONE RUBBER REMOVER
Supply Name:CoMat 01-172 SILICONE RUBBER REMOVER
Specification Groups:
Doc NumberType
CEE-BEE C-105 NC
Suppliers:
ManufacturerRemarks
71361
Manufacturer Code:LOCAL
Supply Number:CoMat 02-001
Type:sp01
Supply Short Name:CoMat 02-001 ADHESIVE TAPE (MASKING)
Supply Name:CoMat 02-001 ADHESIVE TAPE (MASKING)
Specification Groups:
Doc NumberType
OMAT: 230 (RR REF)ZINC OXIDE AT142
JCR-197 (JAEC REF)ZINC OXIDE AT142
Suppliers:
ManufacturerRemarks
LOCAL
K6835
U0415
Manufacturer Code:LOCAL
Supply Number:CoMat 02-005
Type:sp01
Supply Short Name:CoMat 02-005 ADHESIVE TAPE (MASKING)
Supply Name:CoMat 02-005 ADHESIVE TAPE (MASKING)
Specification Groups:
Doc NumberType
OMAT: 2/94 (RR REF)AT 7 BLACK, WATERPROOF
Suppliers:
ManufacturerRemarks
LOCAL
U0415
K6835
Manufacturer Code:X222X
Supply Number:CoMat 02-099
Type:sp01
Supply Short Name:CoMat 02-099 LINT-FREE CLOTH
Supply Name:CoMat 02-099 LINT-FREE CLOTH
Specification Groups:
Doc NumberType
WHERE COMAT 02-099 IS SPECIFIED WITH NO SUFFIX, USE COMAT 02-099A OR COMAT 02-099B.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:1E1X8
Supply Number:CoMat 05-050
Type:sp01
Supply Short Name:CoMat 05-050 SILICON CARBIDE GRIT
Supply Name:CoMat 05-050 SILICON CARBIDE GRIT
Specification Groups:
Doc NumberType
PMC 3053-31SILICON CARBIDE 5348 COATING No. 60 GRIT
Suppliers:
ManufacturerRemarks
1E1X8
Manufacturer Code:SD349
Supply Number:CoMat 05-121
Type:sp01
Supply Short Name:CoMat 05-121 SILICON CARBIDE GRIT
Supply Name:CoMat 05-121 SILICON CARBIDE GRIT
Specification Groups:
Doc NumberType
JIS R 6111 (JAEC REF)DENSIC C"60
Suppliers:
ManufacturerRemarks
SD349
Manufacturer Code:SD349
Supply Number:CoMat 05-122
Type:sp01
Supply Short Name:CoMat 05-122 SILICON CARBIDE GRIT
Supply Name:CoMat 05-122 SILICON CARBIDE GRIT
Specification Groups:
Doc NumberType
JIS R 6111 (JAEC REF)DENSIC C"70
Suppliers:
ManufacturerRemarks
SD349
Manufacturer Code:SD349
Supply Number:CoMat 05-123
Type:sp01
Supply Short Name:CoMat 05-123 SILICON CARBIDE GRIT
Supply Name:CoMat 05-123 SILICON CARBIDE GRIT
Specification Groups:
Doc NumberType
JIS R 6111 (JAEC REF)DENSIC C"80
Suppliers:
ManufacturerRemarks
SD349
Manufacturer Code:SD349
Supply Number:CoMat 05-124
Type:sp01
Supply Short Name:CoMat 05-124 SILICON CARBIDE GRIT
Supply Name:CoMat 05-124 SILICON CARBIDE GRIT
Specification Groups:
Doc NumberType
JIS R 6111 (JAEC REF)DENSIC C"90
Suppliers:
ManufacturerRemarks
SD349
Manufacturer Code:X222X
Supply Number:CoMat 08-032
Type:sp01
Supply Short Name:CoMat 08-032 PRIMER
Supply Name:CoMat 08-032 PRIMER
Specification Groups:
Doc NumberType
DELETED. USE ONE OF THE COMAT 08-032 LETTER SUFFIX ALTERNATIVE MATERIALS.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:71984
Supply Number:CoMat 08-036
Type:sp01
Supply Short Name:CoMat 08-036 SILICONE RUBBER COMPOUND
Supply Name:CoMat 08-036 SILICONE RUBBER COMPOUND
Specification Groups:
Doc NumberType
SILASTIC RUBBER J RTV
Suppliers:
ManufacturerRemarks
71984
K6835
KG699
B1571
V277V
Manufacturer Code:X111X
Supply Number:CoMat 08-037
Type:sp01
Supply Short Name:CoMat 08-037 DELETED
Supply Name:CoMat 08-037 DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:FAK74
Supply Number:CoMat 08-038
Type:sp01
Supply Short Name:CoMat 08-038 SILICONE RUBBER COMPOUND
Supply Name:CoMat 08-038 SILICONE RUBBER COMPOUND
Specification Groups:
Doc NumberType
JCR-106 (JAEC REF)BLUESIL V-622
JS-3024 (JAEC REF)
Suppliers:
ManufacturerRemarks
FAK74
Manufacturer Code:X222X
Supply Number:CoMat 08-042
Type:sp01
Supply Short Name:CoMat 08-042 SILICONE RUBBER COMPOUND
Supply Name:CoMat 08-042 SILICONE RUBBER COMPOUND
Specification Groups:
Doc NumberType
Where CoMat 08-042 is specified with no suffix, use one of the CoMat 08-042 letter suffix alternative materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:LOCAL
Tool Number:Dry blast cabinet
Tool Name:Dry blast cabinet
Link not Found
Manufacturer Code:0AM53
Tool Number:IAE 3J12132
Tool Name:IAE 3J12132 Molding fixture
Manufacturer Code:0AM53
Tool Number:IAE 3J12133
Tool Name:IAE 3J12133 Molding fixture
Manufacturer Code:0AM53
Tool Number:IAE 3J12137
Tool Name:IAE 3J12137 Molding fixture
Manufacturer Code:0AM53
Tool Number:IAE 3J12775
Tool Name:IAE 3J12775 Bond test fixture
Manufacturer Code:0AM53
Tool Number:IAE 3J12785
Tool Name:IAE 3J12785 Inspection stand
Manufacturer Code:LOCAL
Tool Number:Injector
Tool Name:Injector
Manufacturer Code:LOCAL
Tool Number:Mass weighing scale
Tool Name:Mass weighing scale
Manufacturer Code:LOCAL
Tool Number:Plastic chisel type tool
Tool Name:Plastic chisel type tool
Manufacturer Code:LOCAL
Tool Number:Spatula
Tool Name:Spatula
Manufacturer Code:LOCAL
Tool Number:Vacuum cleaner
Tool Name:Vacuum cleaner
Manufacturer Code:LOCAL
Tool Number:Vacuum pump
Tool Name:Vacuum pump