TASK 72-32-00-430-012-C00 LPC/Intermediate Case Module - Install The Panel Rubber Seals, Rear Liner Panels, And Middle Liner Panels, Assembly-012

DMC:V2500-A5-72-32-0000-12A-710A-B|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

V2500-A5

Common Information

TASK 72-32-00-430-012-C00 LPC/Intermediate Case Module - Install The Panel Rubber Seals, Rear Liner Panels, And Middle Liner Panels, Assembly-012

General

This TASK gives the procedure to install the panel rubber seals, the rear liner panels and the middle liner panel.

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For standard torque data and procedures, refer to the SPM TASK 70-41-00-400-501 and SPM TASK 70-41-02-400-501.

Lubricate all threads and abutment faces of nuts and bolts with the approved engine oils, unless other lubricants are referred to in the procedure. For the approved engine oils and procedures, refer to the SPM TASK 70-64-00-640-501.

Special torque data is identified with the symbol * after the torque value.

The number for each radial location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

The No.1 strut, which is the top position strut of the fan frame, is identified by the five pressure tubes on the No.1 strut leading edge.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Sealant dispenserLOCALSealant dispenser

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-031 ACETONE (CH3)2COLOCALCoMat 01-031
CoMat 01-124 ISOPROPYL ALCOHOLLOCALCoMat 01-124
CoMat 08-014 PRIMER, SILICONE ADHESIVE/SEALANT0AM53CoMat 08-014
CoMat 08-045 SILICONE RUBBER COMPOUNDLOCALCoMat 08-045
CoMat 08-013 COLD CURING SILICONE COMPOUNDLOCALCoMat 08-013

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-00-430-214 Turn the Fan Frame and Fan Case Assembly to the Horizontal Position

    1. Refer to Figure.

      2. Release the fan case front flange from the stopper base and stopper assembly (part of the turnover stand).

      1. Loosen the two knobs (part of the turnover stand) to release the fan case front flange from the stopper.

      2. Loosen the set screws (part of the turnover stand) so that you can turn the adjuster (part of the turnover stand).

      3. Turn the adjuster counterclockwise to lower the stopper until it is clear of the fan case front flange.

      4. Remove the stopper base and stopper assembly from the turnover stand.

    3. Release the lock pin from the holes in the handle and the support C of the turnover stand.

    4. Turn the handle to set the fan frame and fan case assembly horizontal.

    5. NOTE

      Make sure that the hole in the support C and one of eight holes in the handle are aligned. If necessary, turn the handle to align the two holes.

      Install the lock pin into position to lock the handle.

      6. Install the stopper base and stopper assembly (part of the turnover stand) to attach the fan case front flange.

      1. Put the stopper base and stopper assembly on to the turnover stand.

      2. Turn the adjuster (part of the turnover stand) clockwise to lift the stopper until it fully engages with the fan case front flange.

      3. Tighten the set screw (part of the turnover stand) to hold the adjuster in position.

      4. Tighten the two knobs (part of the turnover stand) to attach the fan case front flange to the stopper.

    2. SUBTASK 72-32-00-430-215-A00 Install the Rear Fairing on to the LP Compressor Bleed Duct

    1. Procedure transferred to TASK 72-32-00-430-014-B00 (ASSEMBLY-014, CONFIG-002).

    3. SUBTASK 72-32-00-430-215-B00 Install the Rear Fairing on to the LP Compressor Bleed Duct

    1. Procedure transferred to TASK 72-32-00-430-014-B00 (ASSEMBLY-014, CONFIG-002).

    4. SUBTASK 72-32-00-430-314 Install the Panel Rubber Seals on to the Fan Case

    1. Refer to Figure and Figure.

      1. Attach the panel rubber seals to the fan case with the 36 screws (01-808), 20 screws (02-810), four screws (02-830) and the four nuts (02-828). Tighten the screws lightly.

        2. Adjust the positions of the panel rubber seals so that:

        1. The rear end of the panel rubber seals are not rearward of the rear end of the fan case.

      3. Torque the screws to 75 to 85* lbfin (8.48 to 9.61 Nm).

    5. SUBTASK 72-32-00-430-315 Fill Silicone Compound in to the Corner between the No.1 Panel Rubber Seal and the Fan Frame No.1 Strut (SBE 72-0156)

      SBE 72-0156: Replace the fan case No. 1 rubber seal

    1. Refer to Figure.

    2. Clean the faces of the corner with a clean cloth or a soft brush moist with CoMat 01-031 ACETONE (CH3)2CO or CoMat 01-124 ISOPROPYL ALCOHOL.

    3. NOTE

      Apply the primer in less than eight hours after the faces are cleaned.

      Apply a thin layer of CoMat 08-014 PRIMER, SILICONE ADHESIVE/SEALANT with a soft brush to the faces. Air dry for 30 minutes minimum.

    5. Press the silicone compound with a spatula and make smooth surface.

    6. Cure the silicone compound at room temperature for 48 hours. Do not push the silicone compound during this time.

    6. SUBTASK 72-32-00-430-316 Fill Silicone Compound in to Clearance between the Panel Rubber Seals and the Fan Case

    1. Refer to Figure, Figure and Figure.

      2. Find the clearances which are to be filled with silicone compound.

      1. Make sure that there is no clearance between the panel rubber seals and the fan case at the rear end.

      2. If you find clearances, measure the dimensions HA, HB, HC and/or HD.

      3. You must fill silicone compound in to the clearances of which dimensions are more than 0.079in. (2.0 mm).

      3. Fill silicone compound in to the clearances identified by step A.

      1. Clean the faces of the clearances with a clean cloth or a soft brush moist with CoMat 01-031 ACETONE (CH3)2CO or CoMat 01-124 ISOPROPYL ALCOHOL.

      2. NOTE

        Apply the primer in less than eight hours after the faces are cleaned.

        Apply a thin layer of CoMat 08-014 PRIMER, SILICONE ADHESIVE/SEALANT with a soft brush to the faces. Air dry for 30 minutes minimum.

      3. Put CoMat 08-045 SILICONE RUBBER COMPOUND in to the clearances with the sealant dispenser.

      4. Press the silicone compound with a spatula and move the spatula along the fan case rear end face.

      5. Cure the silicone compound at room temperature for 48 hours. Do not push the silicone compound during this time.

    7. SUBTASK 72-32-00-430-217 Install the Rear Liner Panels and the Middle Liner Panel on to the Fan Case

    1. Refer to Figure and Figure

      2. Install the 10 rear liner panels Fan Case Liner Panels And Related Parts (72-32-87, 02-100), Fan Case Liner Panels And Related Parts (72-32-87, 02-150), Fan Case Liner Panels And Related Parts (72-32-87, 02-200), Fan Case Liner Panels And Related Parts (72-32-87, 02-250), Fan Case Liner Panels And Related Parts (72-32-87, 02-300), Fan Case Liner Panels And Related Parts (72-32-87, 02-350), Fan Case Liner Panels And Related Parts (72-32-87, 02-400), Fan Case Liner Panels And Related Parts (72-32-87, 02-450), Fan Case Liner Panels And Related Parts (72-32-87, 02-500) and Fan Case Liner Panels And Related Parts (72-32-87, 02-550) on to the fan case.

      1. Attach the rear liner panels to the liner faces on the fan case with the 36 screws (02-820), four screws (02-825), and four nuts (02-823).

      2. Tighten the screws lightly.

      3. Install the middle liner panel Fan Case Liner Panels And Related Parts (72-32-87, 02-290) on to the fan case.

      1. Attach the middle liner panel to the fan case with the two screws (02-820).

      2. Tighten the screw lightly.

      4. Adjust the locations of the liner panels so that:

      1. The rear ends of the rear liner panels are not more than 0.039 in. (1.0 mm) in front of the rear end of the fan case.

    5. Torque the screws to 75 to 85* lbfin (8.48 to 9.61 Nm).

    8. SUBTASK 72-32-00-430-216-A00 Install the 20 FEGVs and the 10 Front Liner Panels to the Fan Case

    1. Procedure transferred to TASK 72-32-00-430-014-B00 (ASSEMBLY-014, CONFIG-002).

    9. SUBTASK 72-32-00-430-216-B00 Install the 20 FEGVs and the Front Liner Panels to the Fan Case

    1. Procedure transferred to TASK 72-32-00-430-014-B00 (ASSEMBLY-014, CONFIG-002).

    10. Figure: Install the lock pin in to position to lock the handle and hold the fan case front flange with the stopper

    Install the lock pin in to position to lock the handle and hold the fan case front flange with the stopper

    Figure: Pre SBE 72-0155: Install the rear fairing on the LP compressor bleed duct

    Sheet 1

    Legend
    Pre SBE 72-0155: Install the rear fairing on the LP compressor bleed duct

    Sheet 1

    Close

    Figure: Pre SB 72-0155: Install the rear fairing on the LP compressor bleed duct

    Sheet 2

    Legend
    Pre SB 72-0155: Install the rear fairing on the LP compressor bleed duct

    Sheet 2

    Close

    Figure: SBE 72-0155: Install the rear fairing on the LP compressor bleed duct

    SBE 72-0155: Install the rear fairing on the LP compressor bleed duct

    Figure: Install the FEGVs on the fan case

    Install the FEGVs on the fan case

    Figure: SBE 70-377: Install the FEGVs on the fan case

    SBE 70-377: Install the FEGVs on the fan case

    Figure: Install the panel rubber seals on the fan case

    Install the panel rubber seals on the fan case

    Figure: Position of the screws and the nuts which attach the panel rubber seals to the fan case

    Position of the screws and the nuts which attach the panel rubber seals to the fan case

    Figure: SBE 72-0156: Fill silicone compound in to the corner between the No.1 panel rubber seal and the fan frame No.1 strut

    SBE 72-0156: Fill silicone compound in to the corner between the No.1 panel rubber seal and the fan frame No.1 strut

    Figure: Fill silicone compound in to the clearances between the panel rubber seals and the fan case

    Sheet 1

    Legend
    Fill silicone compound in to the clearances between the panel rubber seals and the fan case

    Sheet 1

    Close

    Figure: Fill silicone compound in to the clearances between the panel rubber seal and the fan case

    Sheet 2

    Legend
    Fill silicone compound in to the clearances between the panel rubber seal and the fan case

    Sheet 2

    Close

    Figure: Fill silicone compound in to the clearances between the panel rubber seal and the fan case

    Sheet 3

    Legend
    Fill silicone compound in to the clearances between the panel rubber seal and the fan case

    Sheet 3

    Close

    Figure: Install the rear liner panels and the middle liner panel on the fan case

    Sheet 1

    Legend
    Install the rear liner panels and the middle liner panel on the fan case

    Sheet 1

    Close

    Figure: Install the rear liner panels and the middle liner panel on the fan case

    Sheet 2

    Legend
    Install the rear liner panels and the middle liner panel on the fan case

    Sheet 2

    Close

    Figure: Position of the screws and the nuts which attach the rear liner panels, the middle liner panel and the front liner panels to the fan case

    Position of the screws and the nuts which attach the rear liner panels, the middle liner panel and the front liner panels to the fan case

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 01-031
Type:sp01
Supply Short Name:CoMat 01-031 ACETONE (CH3)2CO
Supply Name:CoMat 01-031 ACETONE (CH3)2CO
Specification Groups:
Doc NumberType
OMAT: 150 (RR REF)COMMERCIAL GRADE O-A-51
PMC 9008 (PW REF)COMMERCIAL GRADE O-A-51
JCR-041 (JAEC REF)COMMERCIAL GRADE O-A-51
MTH 169 (98%) (MTU REF)COMMERCIAL GRADE O-A-51
Suppliers:
ManufacturerRemarks
LOCAL
K6835
81348
K3504
U1185
24853
70657
Manufacturer Code:LOCAL
Supply Number:CoMat 01-124
Type:sp01
Supply Short Name:CoMat 01-124 ISOPROPYL ALCOHOL
Supply Name:CoMat 01-124 ISOPROPYL ALCOHOL
Specification Groups:
Doc NumberType
OMAT:1/40GPR TECHNICAL GRADE
PMC 9094GPR TECHNICAL GRADE
JCR-011GPR TECHNICAL GRADE
Suppliers:
ManufacturerRemarks
LOCAL
U1185
24853
K6835
Manufacturer Code:X222X
Supply Number:CoMat 08-013
Type:sp01
Supply Short Name:CoMat 08-013 COLD CURING SILICONE COMPOUND
Supply Name:CoMat 08-013 COLD CURING SILICONE COMPOUND
Specification Groups:
Doc NumberType
If CoMat 08-013 is specified without an asterisk or a letter suffix, use one of the letter suffix alternative materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:X222X
Supply Number:CoMat 08-014
Type:sp01
Supply Short Name:CoMat 08-014 PRIMER, SILICONE ADHESIVE/SEALANT
Supply Name:CoMat 08-014 PRIMER, SILICONE ADHESIVE/SEALANT
Specification Groups:
Doc NumberType
Use the applicable letter suffix material. Refer to SPM TASK 70-36-02-360-501.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:LOCAL
Supply Number:CoMat 08-045
Type:sp01
Supply Short Name:CoMat 08-045 SILICONE RUBBER COMPOUND
Supply Name:CoMat 08-045 SILICONE RUBBER COMPOUND
Specification Groups:
Doc NumberType
RTV-103 (BLACK) JCR-246
RTV-103 (BLACK) JS-3019
Suppliers:
ManufacturerRemarks
LOCAL
U4065
K6835
IE146
IE505
IE521
Manufacturer Code:LOCAL
Tool Number:Sealant dispenser
Tool Name:Sealant dispenser