TASK 71-00-02-400-012 (A1/A5-PPBU) - Install The Integrated Drive Generator (IDG) And IDG QAD Coupling, Installation-012

DMC:V2500-A0-71-00-0200-11A-720A-B|Issue No:001.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 71-00-02-400-012 (A1/A5-PPBU) - Install The Integrated Drive Generator (IDG) And IDG QAD Coupling, Installation-012

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For standard torque data and procedures, refer to SPM TASK 70-41-00-400-501 and SPM TASK 70-41-02-400-501.

Special torque data and assembly tolerances are included in the procedure.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS, unless other lubricants are referred to in the procedure.

To identify, lubricate and install seal rings, refer to SPM TASK 70-44-01-400-501.

Lightly lubricate the threads and abutment faces of the hydraulic system tube/hose nuts, unions and couplings with the hydraulic fluid used in the aircraft hydraulic system.

After assembly apply CoMat 07-012 AIR DRYING ENAMEL air drying touch-up enamel to any damaged surface protection, joint flanges and attach parts. Use the correct color of the air drying enamel. Refer to SPM TASK 70-38-06-380-501.

Transportation covers/blanks must be removed immediately before the installation of the components.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Removal/Installation ToolLOCALS888IDG

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-126 LOCKWIRELOCALCoMat 02-126
CoMat 07-012 AIR DRYING ENAMEL0AM53CoMat 07-012
CoMat 10-077 APPROVED ENGINE OILSLOCALCoMat 10-077
CoMat 10-094 ANTI-SEIZE COMPOUND, PURE Ni-SPECIALLOCALCoMat 10-094
CoMat 02-147 LOCKWIRELOCALCoMat 02-147

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Gasket1
Packing1
Packing1
Packing1
Packing1

Safety Requirements

NONE

Procedure

    1. SUBTASK 71-00-02-450-022 Install the IDG QAD Coupling

    1. Refer to Figure.

    2. Install the new ELECTRICAL POWER-IDG QAD COUPLING (24-21-41, 01-020) gasket 1 off to the gearbox accessory mounting pad.

    3. NOTE

      Make sure that the index pin holes in the pad, gasket and coupling are aligned The words TOP - V2500 must be in the 12 o'clock position.

      Install the coupling to the gearbox accessory mounting pad.

    4. Apply CoMat 10-094 ANTI-SEIZE COMPOUND, PURE Ni-SPECIAL and install the QAD attaching bolts ELECTRICAL POWER-IDG QAD COUPLING (24-21-41, 01-030) 8 off.

    5. NOTE

      Turn the QAD tension bolt to align a white line (Open position mark) on the QAD ring with the open position mark on the QAD adapter plate.

      Torque the screw to between 347 to 377 lbf.in (39 to 43 Nm).

    2. SUBTASK 71-00-02-450-013 Install the IDG Cooling Tubes Overflow, Pressure Couplings, Overflow Drain Valves and Pressure-Fill Valve

    1. Refer to Figure.

    2. Install the IDG Cooling Tubes Overflow and Pressure Couplings.

    3. Lightly lubricate the new packing ELECTRICAL POWER-INTEGRATED DRIVE GENERATOR (24-21-51, 02-114) with CoMat 10-077 APPROVED ENGINE OILS and install it on the coupling ELECTRICAL POWER-INTEGRATED DRIVE GENERATOR (24-21-51, 02-110). Install the coupling in the IDG and torque to 320 to 370 lbf.in (36.2 to 41.8 Nm).

    4. Lightly lubricate the new packing ELECTRICAL POWER-INTEGRATED DRIVE GENERATOR (24-21-51, 02-506) with CoMat 10-077 APPROVED ENGINE OILS and install it on the coupling ELECTRICAL POWER-INTEGRATED DRIVE GENERATOR (24-21-51, 02-502). Install the coupling in the IDG and torque to 300 to 350 lbf.in (33.9 to 39.5 Nm).

    5. Safety the couplings ELECTRICAL POWER-INTEGRATED DRIVE GENERATOR (24-21-51, 02-110) and ELECTRICAL POWER-INTEGRATED DRIVE GENERATOR (24-21-51, 02-502) with CoMat 02-126 LOCKWIRE. Refer to SPM TASK 70-42-05-400-501.

    6. Lightly lubricate the new packing ELECTRICAL POWER-INTEGRATED DRIVE GENERATOR (24-21-51, 01-045) with CoMat 10-077 APPROVED ENGINE OILS and put it on the overflow drain valve ELECTRICAL POWER-INTEGRATED DRIVE GENERATOR (24-21-51, 01-050). Install the overflow drain valve on the IDG and torque 280 to 305 lbf.in (31.6 to 34.5 Nm). Put the dust cap ELECTRICAL POWER-INTEGRATED DRIVE GENERATOR (24-21-51, 01-040) on the overflow drain valve.

    7. Lightly lubricate the new packing ELECTRICAL POWER-INTEGRATED DRIVE GENERATOR (24-21-51, 01-058) with CoMat 10-077 APPROVED ENGINE OILS and put it on the pressure-fill valve ELECTRICAL POWER-INTEGRATED DRIVE GENERATOR (24-21-51, 01-060). Install the pressure-fill valve on the IDG and torque 120 to 150 lbf.in (13.6 to 16.9 Nm). Put the dust cap ELECTRICAL POWER-INTEGRATED DRIVE GENERATOR (24-21-51, 01-055) on the overflow drain valve.

    8. Safety the overflow drain valve and the pressure-fill valve with CoMat 02-147 LOCKWIRE. Refer to SPM TASK 70-42-05-400-501.

    3. SUBTASK 71-00-02-450-023 Install the Integrated Drive Generator

    1. Refer to Figure.

      2. Install the IDG Removal/Installation Tool 1 off.

      1. Attach the IDG to the IDG removal/installation tool, S888IDG.

    3. Install new ELECTRICAL POWER-INTEGRATED DRIVE GENERATOR (24-21-51, 01-020 and ELECTRICAL POWER-INTEGRATED DRIVE GENERATOR 24-21-51, 01-030) packings on to the IDG.

    4. Lubricate these components with CoMat 10-077 APPROVED ENGINE OILS.

      - the packing ELECTRICAL POWER-INTEGRATED DRIVE GENERATOR (24-21-51, 01-020).

      - the packing ELECTRICAL POWER-INTEGRATED DRIVE GENERATOR (24-21-51, 01-030).

      - the IDG drive shaft.

      - the QAD coupling.

      5. CAUTION

        INSTALL THE IDG IN A STRAIGHT LINE. THE INPUT SHAFT CAN CATCH AND CAUSE DAMAGE TO THE INPUT SHAFT SEAL.

        CAUTION

        DO NOT USE EXTERNAL PARTS OR TOOLS TO ALIGN THE IDG ON THE GEARBOX. THEY CAN CAUSE DAMAGE TO THE IDG AND THE GEARBOX.

        CAUTION

        MAKE SURE THAT THE IDG INPUT SHAFT DOES NOT HANG ON THE GEARBOX OUTPUT SHAFT. DAMAGE TO THE SHAFTS AND THE SEALS CAN OCCUR.

        Install the IDG as follows:

      1. Put the IDG in to position on the gearbox.

      2. Carefully align the IDG drive shaft and the gearbox output shaft.

      3. Push the IDG forward on to the gearbox.

      4. Make sure that the mounting flanges are correctly aligned.

      5. Make sure that the two open marks are aligned.

      6. Make sure that the IDG is correctly engaged in the QAD coupling.

      7. Tighten the QAD coupling until the IDG flange lugs are fully engaged in the QAD coupling lugs.

      8. Make sure that the QAD coupling turns easily and does not catch.

      9. Torque the QAD coupling to between 265 and 310 lbfin (30 and 35 Nm).

      10. Lightly hit the QAD coupling circumference to center it and make sure that the torque values are correct.

      11. Do a check of the torque value on the QAD coupling.

      12. Make sure that the torque has not decreased by more than 24 lbfin (0.31 mdaN) from that in step (9).

      13. If necessary do steps (9) thru (12) again.

      14. Make sure that the torque value of the QAD coupling is between the limits given in step (9).

      15. Safety the QAD coupling with CoMat 02-126 LOCKWIRE.

    7. Remove the S888IDG removal/installation tool 1 off.

    4. Figure: Installation of the Integrated Drive Generator

    Installation of the Integrated Drive Generator

    Figure: Installation of the IDG QAD Coupling

    Installation of the IDG QAD Coupling

Requirements After Job Completion

Follow-On Conditions

NONE
Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Manufacturer Code:K6835
Supply Number:CoMat 02-126
Type:sp01
Supply Short Name:CoMat 02-126 LOCKWIRE
Supply Name:CoMat 02-126 LOCKWIRE
Specification Groups:
Doc NumberType
DTD 189A, 0.028 TO 0.032 IN DIA
Suppliers:
ManufacturerRemarks
K6835
KB362
LOCAL
U06C8
Manufacturer Code:LOCAL
Supply Number:CoMat 02-147
Type:sp01
Supply Short Name:CoMat 02-147 LOCKWIRE
Supply Name:CoMat 02-147 LOCKWIRE
Specification Groups:
Doc NumberType
AIA/NAS NASM20995 Part Number MS20995C32 (0,8 MM)
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:0AM53
Supply Number:CoMat 07-012
Type:sp01
Supply Short Name:CoMat 07-012 AIR DRYING ENAMEL
Supply Name:CoMat 07-012 AIR DRYING ENAMEL
Specification Groups:
Doc NumberType
USE COMAT 07-038
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X
Manufacturer Code:K2147
Supply Number:CoMat 10-094
Type:sp01
Supply Short Name:CoMat 10-094 ANTI-SEIZE COMPOUND, PURE Ni-SPECIAL
Supply Name:CoMat 10-094 ANTI-SEIZE COMPOUND, PURE Ni-SPECIAL
Specification Groups:
Doc NumberType
BOSTIK NEVER-SEEZ PURE NICKEL SPECIAL
Suppliers:
ManufacturerRemarks
K2147
K6835
5W425
Manufacturer Code:LOCAL
Tool Number:S888IDG
Tool Name:Removal/Installation Tool