TASK 72-00-32-450-021 LPC/Intermediate Case Module Components - Install The Fuel Filter Differential Pressure Switch, Installation-028

DMC:V2500-A0-72-00-3250-18A-720A-B|Issue No:001.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-00-32-450-021 LPC/Intermediate Case Module Components - Install The Fuel Filter Differential Pressure Switch, Installation-028

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-039 ENGINE OIL unless other lubricants are referred to in the procedure.

Do not remove the special plastic caps from the electrical connectors and receptacles until immediately before they are connected. This will give protection from unwanted fluids or materials.

During the installation procedure make sure that the harnesses are held temporarily along their different lengths. This is to prevent too much strain on the harnesses, cables and electrical connectors.

For the data on the electrical connectors refer to the SPM TASK 70-43-00-400-501 and TASK 70-43-01-400-501.

For lockwire data and procedures refer to the SPM TASK 70-42-05-400-501.

For the torque tightening procedures, refer to the SPM TASK 70-41-00-400-501 and TASK 70-41-01-400-501.

Special torque data and assembly tolerances are included in this procedure.

Special torque data is identified with the symbol * after the torque value.

For lockwire data and procedures refer to SPM TASK 70-42-05-400-501.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-002 SOLVENT, DELETED.0AM53CoMat 01-002
CoMat 02-126 LOCKWIRELOCALCoMat 02-126
CoMat 10-038 PETROLEUM JELLYLOCALCoMat 10-038
CoMat 10-039 ENGINE OILLOCALCoMat 10-039
CoMat 10-060 LIQUID PARAFFINLOCALCoMat 10-060
CoMat 06-086 TIES18992CoMat 06-086

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-00-32-450-059 Install the Fuel Filter Differential Pressure Switch (73-34-15,01-010)

    2. Refer to Figure.

    3. WARNING

      WHEN YOU USE COMAT 01-002 INHIBITED AND STABILIZED TRICHLORETHANE YOU MUST USE THE NECESSARY PROTECTIVE CLOTHING. DO NOT GET THE SOLVENT ON YOUR SKIN OR IN YOUR EYES. YOU MUST NOT SMOKE WHEN YOU USE THE SOLVENT AS THE VAPOR CHANGES AND BECOMES TOXIC.

      Remove the grease, the fingerprints and the unwanted material from the mating surfaces of the FCOC and the pressure switch with CoMat 01-002 SOLVENT, DELETED.. Use a clean lint free cloth moistened with the solvent.

    4. Lubricate the new FUEL FILTER DIFF PRESSURE SWITCH (73-34-15, 01-030) packing 2 off with CoMat 10-038 PETROLEUM JELLY or CoMat 10-060 LIQUID PARAFFIN.

    5. Install the two packings in the FCOC. Refer to the view on B, Figure.

    6. Install the pressure switch to the FCOC with the four bolts FUEL FILTER DIFF PRESSURE SWITCH (73-34-15, 01-020). Torque the four bolts to 85 to 105 lbf.in (10 to 12 Nm).

    7. Remove the CoMat 06-086 TIES which attach the electrical harness/connector 4000EL-A to the primary harness. Connect the electrical connector to the pressure switch receptacle, torque the connector to 14* lbf.in (1.6 Nm).

    1. SUBTASK 72-00-32-210-074 Visually Inspect the Electrical Backshells and Cable Clamps

    2. Refer to Figure.

    3. Make sure that all the applicable connectors, backshells and cable clamps are secure.

    4. Make sure that all the applicable backshells and cable clamps are safetied with CoMat 02-126 LOCKWIRE. Refer to the SPM TASK 70-42-05-400-501.

  1. Figure: Install the fuel filter differential pressure switch

    Install the fuel filter differential pressure switch

    Figure: Visually inspect the backshells and cable clamps

    Visually inspect the backshells and cable clamps

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:18992
Enterprise Name:HANSCOM INC
BU Name:HANSCOM INC
Street:331 MARKET STREET
P.O. Box:364
City:WARREN
State:RI
Zip Code:02885
Country:USA
Phone Number:1-401-247-1999, 1-800-725-6788
Fax Number:1-401-247-4575
Internet:www.hanscominc.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X111X
Supply Number:CoMat 01-002
Type:sp01
Supply Short Name:CoMat 01-002 SOLVENT, DELETED.
Supply Name:CoMat 01-002 SOLVENT, DELETED.
Specification Groups:
Doc NumberType
wiring harnesses. Where CoMat 01‐002 is specified to clean mechanical components, use one or more of the solvents that SPM TASK 70‐11‐26‐300‐503 specifies as applicable.DELETED. Where CoMat 01‐002 is specified to clean electrical contacts or wiring harnesses, use one or more of the solvents that SPM TASK 70‐11‐57‐110‐501 specifies to clean electrical contacts or
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:K6835
Supply Number:CoMat 02-126
Type:sp01
Supply Short Name:CoMat 02-126 LOCKWIRE
Supply Name:CoMat 02-126 LOCKWIRE
Specification Groups:
Doc NumberType
DTD 189A, 0.028 TO 0.032 IN DIA
Suppliers:
ManufacturerRemarks
K6835
KB362
LOCAL
U06C8
Manufacturer Code:18992
Supply Number:CoMat 06-086
Type:sp01
Supply Short Name:CoMat 06-086 TIES
Supply Name:CoMat 06-086 TIES
Specification Groups:
Doc NumberType
PMC 4272SPECIAL WIRE TIES
Suppliers:
ManufacturerRemarks
18992
Manufacturer Code:K6835
Supply Number:CoMat 10-038
Type:sp01
Supply Short Name:CoMat 10-038 PETROLEUM JELLY
Supply Name:CoMat 10-038 PETROLEUM JELLY
Specification Groups:
Doc NumberType
SILKOLENE 775 CERTIFIED TO DEF STAN 91-38 GRADE PX-7 OR TO NATO S-743
Suppliers:
ManufacturerRemarks
K6835
U1757
Manufacturer Code:LOCAL
Supply Number:CoMat 10-039
Type:sp01
Supply Short Name:
Supply Name:CoMat 10-039 ENGINE OIL
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:LOCAL
Supply Number:CoMat 10-060
Type:sp01
Supply Short Name:CoMat 10-060 LIQUID PARAFFIN
Supply Name:CoMat 10-060 LIQUID PARAFFIN
Specification Groups:
Doc NumberType
OMAT:CoMat 1020BP TECHNICAL WHITE OIL
Suppliers:
ManufacturerRemarks
LOCAL