TASK 72-00-60-450-005 External Gearbox Components - Install The Oil Quantity Transmitter, Installation-009

DMC:V2500-A0-72-00-6050-04A-720A-B|Issue No:001.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-00-60-450-005 External Gearbox Components - Install The Oil Quantity Transmitter, Installation-009

General

Fig/item numbers in parentheses in the procedure agree with those used in the EIPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the EIPC.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-039 ENGINE OIL, unless other lubricants are referred to in the procedure.

For the torque tightening procedures refer to the SPM TASK 70-41-00-400-501 and the SPM TASK 70-41-01-400-501.

For the data to identify, lubricate and install packings refer to the SPM TASK 70-44-00-400-501.

For the data on electrical connectors refer to the SPM TASK 70-43-00-400-501 and the SPM TASK 70-43-01-400-501.

For lockwire data and procedures refer to the SPM TASK 70-42-05-400-501.

NOTE

To identify the consumable materials refer to the Overhaul Processes and Consumables Index (PCI).

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Torque wrench, range 0 to 250 lbfin (0 to 20 Nm)LOCALTorque Wrench 0-250

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-002 SOLVENT, DELETED.0AM53CoMat 01-002
CoMat 02-099 LINT-FREE CLOTHLOCALCoMat 02-099
CoMat 02-126 LOCKWIRELOCALCoMat 02-126
CoMat 10-039 ENGINE OILLOCALCoMat 10-039

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Seal-ring1
Seal-ring1

Safety Requirements

WARNING

DO NOT GET ENGINE OIL ON YOUR SKIN FOR A LONG TIME. FLUSH THE OIL FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND INTO YOUR BODY.

CAUTION

DO NOT LET ENGINE FUEL OR OIL FALL ON THE ENGINE. UNWANTED FUEL OR OIL MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE FUEL OR OIL CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.

Procedure

    1. SUBTASK 72-00-60-110-061 Clean the Parts

    1. Refer to Figure.

    2. WARNING

      DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON PROTECTIVE CLOTHING, GOGGLES AND A MASK. USE THE FLUID IN A WELL VENTILATED AREA. DO NOT BREATHE THE GAS. IF YOU GET THE FLUID ON YOUR SKIN OR IN YOUR EYES, FLUSH IT AWAY WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME IRRITATED.

      Use the CoMat 02-099 LINT-FREE CLOTH and the CoMat 01-002 SOLVENT, DELETED. to clean the interfaces of the components which follow.

      the oil tank OIL-OIL TANK (79-11-41, 01-860).

      the transmitter OIL-OIL QUANTITY TRANSMITTER (79-31-15, 01-010).

      the bolts OIL-OIL QUANTITY TRANSMITTER (79-31-15, 01-020).

      the electrical connector.

    3. Wipe the component with a clean piece of lint free cloth before the fluid dries.

    2. SUBTASK 72-00-60-440-051 Install the Transmitter

    1. Refer to Figure.

    2. CAUTION

      DO NOT REMOVE THE HEAT SHRINK FROM THE BOTTOM OF THE OIL QUANTITY TRANSMITTER. THE HEAT SHRINK IS REQUIRED FOR THE TRANSMITTER TO FUNCTION CORRECTLY.

      Remove the blanking caps from the components.

    3. Install a new OIL-OIL QUANTITY TRANSMITTER (79-31-15, 01-030) seal-ring 1 off onto the oil quantity transmitter OIL-OIL QUANTITY TRANSMITTER (79-31-15, 01-010).

    4. Pre SBE 17-0017: Carefully put the oil quantity transmitter OIL-OIL QUANTITY TRANSMITTER (79-31-15, 01-010) into the oil tank OIL-OIL TANK (79-11-41, 01-860), in the position noted on removal.

      SBE 79-0017: Carefully put the seal-ring into the oil tank OIL-OIL QUANTITY TRANSMITTER (79-31-15, 01-032), the spacer OIL-OIL QUANTITY TRANSMITTER (79-31-15, 01-025) and the oil quantity transmitter OIL-OIL QUANTITY TRANSMITTER (79-31-15, 01-010) in to the oil tank OIL-OIL TANK (79-11-41, 01-860), in the position noted on removal.

    5. Attach the oil quantity OIL-OIL QUANTITY TRANSMITTER (79-31-15, 01-010) to the oil tank OIL-OIL TANK (79-11-41, 01-860) with the bolts OIL-OIL QUANTITY TRANSMITTER (79-31-15, 01-020). Torque the bolts OIL-OIL QUANTITY TRANSMITTER (79-31-15, 01-020) to 100 lbfin (11.3 Nm).

    6. Connect the electrical connector to the transmitter OIL-OIL QUANTITY TRANSMITTER (79-31-15, 01-010).

    3. SUBTASK 72-00-60-210-063 Visually Inspect the Electrical Backshells and Cable Clamps

    1. Refer to Figure.

    2. Make sure that all the applicable connectors, backshells and cable clamps are secure.

    3. Make sure that all the applicable backshells and cable clamps are safetied with CoMat 02-126 LOCKWIRE. Refer to the SPM TASK 70-42-05-400-501.

    4. Figure: Oil Quantity Transmitter

    Oil Quantity Transmitter

    Figure: Visually Inspect the Backshells and Cable Clamps

    Visually Inspect the Backshells and Cable Clamps

Requirements After Job Completion

Follow-On Conditions

NONE
Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Manufacturer Code:X111X
Supply Number:CoMat 01-002
Type:sp01
Supply Short Name:CoMat 01-002 SOLVENT, DELETED.
Supply Name:CoMat 01-002 SOLVENT, DELETED.
Specification Groups:
Doc NumberType
wiring harnesses. Where CoMat 01‐002 is specified to clean mechanical components, use one or more of the solvents that SPM TASK 70‐11‐26‐300‐503 specifies as applicable.DELETED. Where CoMat 01‐002 is specified to clean electrical contacts or wiring harnesses, use one or more of the solvents that SPM TASK 70‐11‐57‐110‐501 specifies to clean electrical contacts or
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:X222X
Supply Number:CoMat 02-099
Type:sp01
Supply Short Name:CoMat 02-099 LINT-FREE CLOTH
Supply Name:CoMat 02-099 LINT-FREE CLOTH
Specification Groups:
Doc NumberType
WHERE COMAT 02-099 IS SPECIFIED WITH NO SUFFIX, USE COMAT 02-099A OR COMAT 02-099B.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:K6835
Supply Number:CoMat 02-126
Type:sp01
Supply Short Name:CoMat 02-126 LOCKWIRE
Supply Name:CoMat 02-126 LOCKWIRE
Specification Groups:
Doc NumberType
DTD 189A, 0.028 TO 0.032 IN DIA
Suppliers:
ManufacturerRemarks
K6835
KB362
LOCAL
U06C8
Manufacturer Code:LOCAL
Supply Number:CoMat 10-039
Type:sp01
Supply Short Name:
Supply Name:CoMat 10-039 ENGINE OIL
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:LOCAL
Tool Number:Torque Wrench 0-250
Tool Name:Torque wrench, range 0 to 250 lbfin (0 to 20 Nm)