TASK 72-32-23-300-004 HPC Front Shaft Assembly - Repair The Location Diameter/s By Metal Spray, Repair-004 (VRS6127)

DMC:V2500-A0-72-32-2302-00A-609A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-23-300-004 HPC Front Shaft Assembly - Repair The Location Diameter/s By Metal Spray, Repair-004 (VRS6127)

Effectivity

FIG/ITEM

PART NO.

01-745

6A2914

01-745

6A2940

01-745

6A3888

01-745

6A3899

01-745

6A4147

01-745

6A8083

01-745

6A8094

Material of component

PART IDENT

SYMBOL

MATERIAL

HP Compressor Front Stubshaft

TEG

Titanium aluminum vanadium alloy

General

This Repair must only be done when the instruction to do so is given in TASK 72-32-23-200-000 (INSPECTION-000).

This Repair restores the worn location diameter(s) of the HP Compressor Stubshaft by Metal Spraying.

The practices and processes referred to in the procedure by the TASK/SUBTASK numbers are in the SPM.

Price and availability - none

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Penetrant Crack Test EquipmentLOCALPenetrant crack test equipment
Dial test indicatorsLOCALDial test indicators
Standard workshop equipmentLOCALStandard workshop equipment
Dimensional inspection equipmentLOCALDimensional inspection equipment
Chemical cleaning equipmentLOCALChemical cleaning equipment
Abrasive blast equipmentLOCALAbrasive blast equipment
Metal spray equipmentLOCALMetal spray equipment
Vibrating marking pencilLOCALVibrating marking pencil
IAE 3R18657 Grinding fixture0AM53IAE 3R186571
IAE 3R18671 Mask0AM53IAE 3R186711
IAE 3R18672 Mask0AM53IAE 3R186721

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-001 ADHESIVE TAPE (MASKING)LOCALCoMat 02-001
CoMat 02-047 TAPE, HEAT REFLECTIVE52152CoMat 02-047
CoMat 03-248 METAL SPRAY POWDERLOCALCoMat 03-248
CoMat 05-001 ABRASIVE MEDIUM, ALUMINIUM OXIDE, 20/30 GRADELOCALCoMat 05-001

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-23-324-051 Grind the Location Diameter(s)

    1. Refer to Figure and Figure.

      2. CAUTION

        TITANIUM COMPONENT - YOU MUST USE SILICON CARBIDE TYPE ABRASIVE WHEELS, STONES AND PAPERS TO DRESS, BLEND AND POLISH THIS COMPONENT.
        TITANIUM COMPONENT - DO NOT USE FORCE WITH MECHANICAL CUTTERS OR THE MATERIAL WILL BECOME TOO HOT.
        TITANIUM COMPONENT - IF THE MATERIAL SHOWS A CHANGE IN COLOR, TO DARKER THAN A LIGHT STRAW COLOR, THE COMPONENT IS TO BE REJECTED.

        Install the fixture into the grinding machine.

      3. Install the front stubshaft into the fixture.

      4. Grind the front stubshaft diameter(s) and chamfer(s).

      2. Machine to remove all scores.

    5. Remove burrs.

    2. SUBTASK 72-32-23-220-076 Measure the Machined Surface(s)

    1. Refer to Figure.

      2. Measure the machined surfaces.

    3. SUBTASK 72-32-23-230-063 Do a Crack Test

      1. Do a penetrant crack test.

      3. Cracks are not permitted.

    4. SUBTASK 72-32-23-110-058 Chemically Clean

      1. Chemically clean the front stubshaft.

      1. Refer to the SPM TASK 70-11-01-300-503.

    5. SUBTASK 72-32-23-350-059 Mask the Area(s) not to be Repaired

    1. Refer to Figure.

      2. Apply masking tape or mechanical masks.

    6. SUBTASK 72-32-23-120-053 Abrasive Blast the Surface(s) for Repair

    1. Refer to Figure.

      2. CAUTION

        TO PREVENT CONTAMINATION, DO NOT TOUCH THE SURFACE WHICH IS CLEANED FOR REPAIR.

        Abrasive blast the surface(s) for repair.

      1. Refer to the SPM TASK 70-12-02-120-501.

    3. Remove masking tape or masks.

    7. SUBTASK 72-32-23-350-060 Mask the Area(s) not to be Repaired

    1. Refer to Figure

      2. Apply masking tape or mechanical masks.

    8. SUBTASK 72-32-23-340-052 Metal Spray the Surface(s) for Repair

    1. Refer to Figure and Figure

      2. Apply metal spray.

      1. Refer to the SPM TASK 70-34-01-340-501, SUBTASK 70-34-01-340-002 (B).

      3. Apply metal spray to give a sufficient thickness for final machining to a maximum thickness of 0.008 in. (0.21 mm).

    3. Remove masking tape or mechanical masks.

    9. SUBTASK 72-32-23-324-052 Grind the Metal Sprayed Surface(s)

    1. Refer to Figure

      2. Install the fixture into the grinding machine.

      3. Install the front stubshaft into the fixture.

      1. Use a dial test indicator.

      4. Grind the front stubshaft diameter(s) and chamfer(s).

      1. Refer to the SPM TASK 70-32-00-320-501.

      2. Machine to final dimension(s).

    5. Remove burrs and overspray.

    10. SUBTASK 72-32-23-220-077 Measure the Machined Surface(s)

    1. Refer to Figure.

      2. Measure the machined surfaces.

    11. SUBTASK 72-32-23-350-061 Identify the Repair

    1. Refer to Figure.

      2. Make a mark VRS6127 adjacent to the part number.

      1. Refer to the SPM TASK 70-09-00-400-501, SUBTASK 70-09-00-400-001.

    12. Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:52152
Enterprise Name:3M COMPANY
BU Name:3M CENTER
Department:INDUSTRIAL TAPE AND SPECIALTIES DIV.
Street:BUILDING 220-7W-03
City:ST. PAUL
State:MN
Zip Code:55144-1000
Country:USA
Phone Number:1-651-733-1110, 1-800-362-3550, 1-800-223-7427
Fax Number:1-651-737-4380
Internet:www.mmm.com, www.3m.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 02-001
Type:sp01
Supply Short Name:CoMat 02-001 ADHESIVE TAPE (MASKING)
Supply Name:CoMat 02-001 ADHESIVE TAPE (MASKING)
Specification Groups:
Doc NumberType
OMAT: 230 (RR REF)ZINC OXIDE AT142
JCR-197 (JAEC REF)ZINC OXIDE AT142
Suppliers:
ManufacturerRemarks
LOCAL
K6835
U0415
Manufacturer Code:X222X
Supply Number:CoMat 02-047
Type:sp01
Supply Short Name:CoMat 02-047 TAPE, HEAT REFLECTIVE
Supply Name:CoMat 02-047 TAPE, HEAT REFLECTIVE
Specification Groups:
Doc NumberType
If CoMat 02- 047 is specified with no suffix, use one of the CoMat 02-047 letter suffix alternative materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:LOCAL
Supply Number:CoMat 03-248
Type:sp01
Supply Short Name:CoMat 03-248 METAL SPRAY POWDER
Supply Name:CoMat 03-248 METAL SPRAY POWDER
Specification Groups:
Doc NumberType
MSRR9507/35METCO 447 NS
OMAT:3/179MIL-P-85856/27
Suppliers:
ManufacturerRemarks
LOCAL
39918
K1030
K6835
IE103
IE195
IE200
Manufacturer Code:LOCAL
Supply Number:CoMat 05-001
Type:sp01
Supply Short Name:CoMat 05-001 ABRASIVE MEDIUM, ALUMINIUM OXIDE, 20/30 GRADE
Supply Name:CoMat 05-001 ABRASIVE MEDIUM, ALUMINIUM OXIDE, 20/30 GRADE
Specification Groups:
Doc NumberType
Use one of the CoMat 05-001 letter suffix alternatives.
Suppliers:
ManufacturerRemarks
LOCAL
Link not Found
Manufacturer Code:LOCAL
Tool Number:Chemical cleaning equipment
Tool Name:Chemical cleaning equipment
Link not Found
Manufacturer Code:LOCAL
Tool Number:Dimensional inspection equipment
Tool Name:Dimensional inspection equipment
Manufacturer Code:0AM53
Tool Number:IAE 3R18657
Tool Name:IAE 3R18657 Grinding fixture
Manufacturer Code:0AM53
Tool Number:IAE 3R18671
Tool Name:IAE 3R18671 Mask
Manufacturer Code:0AM53
Tool Number:IAE 3R18672
Tool Name:IAE 3R18672 Mask
Manufacturer Code:LOCAL
Tool Number:Metal spray equipment
Tool Name:Metal spray equipment
Manufacturer Code:LOCAL
Tool Number:Penetrant crack test equipment
Tool Name:Penetrant Crack Test Equipment
Link not Found
Link not Found