TASK 72-38-11-300-015 Inlet Cone Assembly - Repair The Delamination Around The Pin Hole, Repair-015 (VRS1461)

DMC:V2500-A0-72-38-1101-00A-621A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-38-11-300-015 Inlet Cone Assembly - Repair The Delamination Around The Pin Hole, Repair-015 (VRS1461)

Effectivity

FIG/ITEM

PART NO.

01-200

5A0015

01-200

5A1452

01-200

5A1733

Material of component

PART IDENT

SYMBOL

MATERIAL

Inlet cone

-

Fiber-reinforced plastic with polyurethane coating

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK numbers are in the SPM

NOTE

To identify the consumable materials, refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Standard workshop equipmentLOCALStandard workshop equipment
OvenLOCALOven
SpatulaLOCALSpatula
Vacuum cleanerLOCALVacuum cleaner

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-124 ISOPROPYL ALCOHOLLOCALCoMat 01-124
CoMat 01-031 ACETONE (CH3)2COLOCALCoMat 01-031
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 05-021 WATERPROOF SILICON CARBIDE44197CoMat 05-021
CoMat 05-079 WATERPROOF SILICON CARBIDEK3895CoMat 05-079
CoMat 05-080 WATERPROOF SILICON CARBIDE44197CoMat 05-080
CoMat 08-036 SILICONE RUBBER COMPOUNDLOCALCoMat 08-036
CoMat 08-047 HARDENER0LCV8CoMat 08-047
CoMat 08-048 RESINLOCALCoMat 08-048
CoMat 08-049 FIBREGLASS CLOTHK6835CoMat 08-049

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-38-11-350-071 Remove the Dowel Pin from the Inlet Cone

      1. Remove the dowel pin as necessary.

      1. Refer to Repair, VRS1467 TASK 72-38-11-300-003 (REPAIR-003).

    2. SUBTASK 72-38-11-350-072 Make the Masking Plug for Repair

    1. Refer to Figure.

      2. Make the masking plugs for pin holes locally.

        1. Refer to the SPM TASK 70-36-04-360-501, SUBTASK 70-36-04-360-002 and SUBTASK 70-36-04-360-003.

        2. Cure the compound at room temperature only.

    3. SUBTASK 72-38-11-350-073 Remove the Delamination around the Pin Hole of the Inlet Cone

    1. Refer to Figure.

      2. NOTE

        Remove the minimum quantity of material necessary to remove the damage.

        Blend to remove the delamination.

        1. Refer to the SPM TASK 70-35-03-300-501.

        2. Reject the inlet cone, if the damage can not be removed completely.

    4. SUBTASK 72-38-11-350-074 Prepare the Filler for Repair

      1. WARNING

        DO NOT GET RESIN MIXTURE ON YOUR SKIN OR IN YOUR EYES. PUT ON PROTECTIVE CLOTHING, GLOVES, GOGGLES AND A FACE MASK. USE THE RESIN IN A WELL VENTILATED AREA; DO NOT BREATHE THE GAS. IF YOU GET THE RESIN ON YOUR SKIN OR IN YOUR EYES GET MEDICAL AID IMMEDIATELY.

        Cut the fiberglass cloth into 0.039 to 0.078 in. (1.00 to 2.00 mm) wide.

      2. Unravel the cloth into the individual fiber.

      2. Prepare the adhesive.

      1. Put 3.5 oz (100 gm) of CoMat 08-048 RESIN into a container and add between 0.35 and 0.42 oz (10 and 12 gm) of CoMat 08-047 HARDENER.

      2. Mix the two parts by using a spatula.

      3. NOTE

        The pot life of resin/fiber misture is about 15 minutes at room temperature.
        It is recommended that the quantity of mixture that you make each time is approximately 3.5 oz (100 gm).

        Make the filler.

      1. Mix six parts fiber with ten parts adhesive.

      4. Remove the entrapped air from the filler as necessary.

      1. Use a vacuum cleaner.

    5. SUBTASK 72-38-11-350-075 Apply the Filler to the Repair Area

    1. Refer to Figure.

      2. CAUTION

        DO NOT EAT OR SMOKE AT LOCATIONS WHERE THESE MATERIALS ARE USED.

        CAUTION

        AFTER PREPARATION THE MATING SURFACES MUST BE FULLY CLEANED AND MUST NOT BE TOUCHED BY HAND, TO PREVENT CONTAMINATION.

        CAUTION

        BONDING MUST BE DONE IMMEDIATELY AFTER THE SURFACE PREPARATION.

        Clean the repaired area and the masking plug.

    3. Install the masking plug to the pin hole.

      4. Apply the filler onto the repair area.

      1. Use a spatula.

      5. Remove the entrapped air from the filler as necessary.

      1. Use a pointed spatula or equivalent.

      6. Cure the adhesive at room temperature for two hours. Then cure at 131 to 149 deg F (55 to 65 deg C) for three hours.

      1. Use an oven.

    6. SUBTASK 72-38-11-350-076 Dress and Polish the Repaired Area

    1. Refer to Figure.

    2. Remove the masking plug carefully.

      3. Blend out the excessive filler.

      4. Make smooth and polish the repaired area.

      2. Make sure that the surface finish is the same as the adjacent area.

    7. SUBTASK 72-38-11-220-187 Examine the Repaired Area

    1. Refer to Figure and Figure.

      2. Dimensionally examine the pin hole.

      1. If diameter of the pin hole is less than 0.2358 in. (5.987 mm), drill the pin hole.

      2. Refer to Repair, VRS1467, TASK 72-38-11-300-003 (REPAIR-003).

      3. Visually and dimensionally examine the repaired area.

      1. Cracks, chips, scores, galls, nicks, pits, scratches, delamination, disbond and raised fabric are not permitted.

      2. Make sure that the repaired area is within the given limits.

    8. SUBTASK 72-38-11-360-078 Install the Dowel Pin to the Inlet Cone

      1. Install the dowel pin as necessary.

      1. Refer to Repair, VRS1467, TASK 72-38-11-300-003 (REPAIR-003).

    9. SUBTASK 72-38-11-350-077 Identify the Repair

      1. Mark VRS1461 adjacent to the part number by the ink method.

      1. Refer to the SPM TASK 70-09-00-400-501.

    10. Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0LCV8
Enterprise Name:ROBNOR RESIN SYSTEMS
BU Name:ROBNOR RESIN SYSTEMS
Street:SOUTH MARSTON PARK, SWINDON
City:WILTSHIRE
State:HUNTS RISE
Zip Code:SN3 4TE
Country:GREAT BRITAIN
Phone Number:44-1793-823741
Fax Number:44-1793-827033
Email:robnorsales@line1.net
Manufacturer Code:44197
Enterprise Name:SAINT-GOBAIN INDUSTRIAL CERAMICS INC.
BU Name:SAINT-GOBAIN ABRASIVES, INC
Street:ONE NEW BOND STREET
P.O. Box:PO BOX 15008
City:WORCESTER
State:MA
Zip Code:01615-0008
Country:USA
Phone Number:1-508-795-5000
Fax Number:1-508-795-2828
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:K3895
Enterprise Name:DELETED. REFER TO VENDOR CODE KC1D9.
Manufacturer Code:K6835
Enterprise Name:MED-LAB LTD
BU Name:MED-LAB LTD
Street:COPELAND ST
City:DERBY
Zip Code:DE1 2PU
Country:GREAT BRITAIN
Phone Number:44-1332-349094
Fax Number:44-1332-371237
Email:sales@med-lab.co.uk
Internet:www.med-lab.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 01-031
Type:sp01
Supply Short Name:CoMat 01-031 ACETONE (CH3)2CO
Supply Name:CoMat 01-031 ACETONE (CH3)2CO
Specification Groups:
Doc NumberType
OMAT: 150 (RR REF)COMMERCIAL GRADE O-A-51
PMC 9008 (PW REF)COMMERCIAL GRADE O-A-51
JCR-041 (JAEC REF)COMMERCIAL GRADE O-A-51
MTH 169 (98%) (MTU REF)COMMERCIAL GRADE O-A-51
Suppliers:
ManufacturerRemarks
LOCAL
K6835
81348
K3504
U1185
24853
70657
Manufacturer Code:LOCAL
Supply Number:CoMat 01-124
Type:sp01
Supply Short Name:CoMat 01-124 ISOPROPYL ALCOHOL
Supply Name:CoMat 01-124 ISOPROPYL ALCOHOL
Specification Groups:
Doc NumberType
OMAT:1/40GPR TECHNICAL GRADE
PMC 9094GPR TECHNICAL GRADE
JCR-011GPR TECHNICAL GRADE
Suppliers:
ManufacturerRemarks
LOCAL
U1185
24853
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-021
Type:sp01
Supply Short Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/35 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 240 (ANSI B74.18 )
JCR-188 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Manufacturer Code:1E1X8
Supply Number:CoMat 05-079
Type:sp01
Supply Short Name:CoMat 05-079 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-079 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/36 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 220 (ANSI B74.18)
JCR-189 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Manufacturer Code:1E1X8
Supply Number:CoMat 05-080
Type:sp01
Supply Short Name:CoMat 05-080 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-080 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/37 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 180 (ANSI B74.18)
JCR-190 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Manufacturer Code:71984
Supply Number:CoMat 08-036
Type:sp01
Supply Short Name:CoMat 08-036 SILICONE RUBBER COMPOUND
Supply Name:CoMat 08-036 SILICONE RUBBER COMPOUND
Specification Groups:
Doc NumberType
SILASTIC RUBBER J RTV
Suppliers:
ManufacturerRemarks
71984
K6835
KG699
B1571
V277V
Manufacturer Code:0LCV8
Supply Number:CoMat 08-047
Type:sp01
Supply Short Name:CoMat 08-047 HARDENER
Supply Name:CoMat 08-047 HARDENER
Specification Groups:
Doc NumberType
ARALDITE HY951 OMAT: 802
ARALDITE HY951 JCR-259
Suppliers:
ManufacturerRemarks
0LCV8
IAE77
K1007
Manufacturer Code:LOCAL
Supply Number:CoMat 08-048
Type:sp01
Supply Short Name:CoMat 08-048 RESIN
Supply Name:CoMat 08-048 RESIN
Specification Groups:
Doc NumberType
ARALDITE MY750 OMAT: 803
ARALDITE MY750 JCR-260
Suppliers:
ManufacturerRemarks
LOCAL
IE432
0LCV8
IE200
IAE77
K1007
k3504
Manufacturer Code:K6835
Supply Number:CoMat 08-049
Type:sp01
Supply Short Name:CoMat 08-049 FIBREGLASS CLOTH
Supply Name:CoMat 08-049 FIBREGLASS CLOTH
Specification Groups:
Doc NumberType
TYGLASS Y0314/205-T5 0.003IN (0,076MM) MSRR 9049
TYGLASS Y0314/205-T5 0.003IN (0,076MM) OMAT: 887
TYGLASS Y0314/205-T5 0.003IN (0,076MM) JCR-261
Suppliers:
ManufacturerRemarks
K6835
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven
Manufacturer Code:LOCAL
Tool Number:Spatula
Tool Name:Spatula
Link not Found
Manufacturer Code:LOCAL
Tool Number:Vacuum cleaner
Tool Name:Vacuum cleaner