TASK 72-38-11-200-001-B00 Inlet Cone Fairing - Examine, Inspection-001

DMC:V2500-A0-72-38-1102-00B-310A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-38-11-200-001-B00 Inlet Cone Fairing - Examine, Inspection-001

Effectivity

FIG/ITEM

PART NO.

01-100

5A1833

01-100

5A1834

General

This TASK gives the procedure for the inspection of the inlet cone fairing. For the other parts of the inlet cone fairing, refer to TASK 72-38-11-200-000

Fig/item numbers in parentheses in the procedure agree with those used in the IPC

The policy that is necessary for inspection is given in the SPM TASK 70-20-01-200-501

All parts must be cleaned before any parts are examined. Refer to SPM TASK 70-38-11-100-000

All the parts must be visually examined for damage, corrosion and wear. Any defects that are not identified in the procedure must be referred to IAE

The procedure for those parts which must have a crack test is given in Step. Do the test before the parts are visually examined

Do not discard any parts until you are sure there are no repairs available. Refer to the instructions in Repair before a discarded part is used again or oversize parts are installed

Parts which should be discarded can be held although no repair is available. The repair of a discarded part could be shown to be necessary at a later date. All the parts must be examined to make sure that the repairs have been completed satisfactorily.

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

References

Refer to the SPM for data on these items

Definition of Damages, SPM TASK 70-02-02-350-501

Inspection of Parts, SPM TASK 70-20-01-200-501

Some data on these items are contained in this TASK. For more data on these items refer to the SPM

Method of testing for Crack Indications

Chemical Process

Surface Protection

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Fluorescent Penetrant Inspection EquipmentLOCALFluorescent penetrant inspection equipment

Consumables, Materials and Expendables

NONE

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-38-11-230-053 Examine the Inlet Cone Fairing (01-100) for Cracks

    1. Clean the parts. Refer to TASK 72-38-11-100-000 (CLEANING-000).

      2. Do the test for cracks on the parts that are given below. Use the applicable fluorescent penetrant procedure.

        PART IDENT

        TASK

        Inlet cone fairing

        1. Cracked

        1. Reject

    2. SUBTASK 72-38-11-220-157 Examine the Inlet Cone Fairing (01-100) Outer Surface

    1. Refer to Figure.

      2. Examine the outer surface at location 1.

        1. Nicked or scratched.

          1. Up to 0.003 in. (0.076 mm) in depth

          1. Accept

          2. More than Step

          1. Reject

        2. Dented.

          1. Up to 0.005 in. (0.127 mm) in depth

          1. Accept

          2. More than Step

          1. Reject

        3. Distorted

        1. Reject

        4. Cracked

        1. Reject

    3. SUBTASK 72-38-11-220-158 Examine the Inlet Cone Fairing (01-100) Inner Surface

    1. Refer to Figure.

      2. Examine the inner surface at location 2.

        1. Cracked

        1. Reject

    4. SUBTASK 72-38-11-220-159 Examine the Inlet Cone Fairing (01-100) Bolt Holes

    1. Refer to Figure.

      2. Examine the bolt holes at location 3.

        1. Edges burred

        1. Repair, VRS1460 TASK 72-38-11-300-006 (REPAIR-006)

    5. SUBTASK 72-38-11-220-160 Examine the Inlet Cone Fairing (01-100) Pin Holes

    1. Refer to Figure.

      2. Examine the pin holes at location 4.

        1. Edge burred

        1. Repair, VRS1460 TASK 72-38-11-300-006 (REPAIR-006)

        2. Distorted.

          1. One hole with the distortion up to 0.078 in. (2.00 mm)

          1. Accept

          2. Two holes with the distortion up to 0.039 in. (1.00 mm)

          1. Accept

          3. More than in Step and Step

          1. Reject

    6. SUBTASK 72-38-22-220-001 Examine the Inlet Cone Fairing (01-100) Balance Weight

    1. Refer to Figure.

      2. Examine the balance weight at location 5.

        1. Delamination of glass fabric

        1. Repair, VRS1459 TASK 72-38-11-300-007 (REPAIR-007)

        2. Disengagement of the balance weights

        1. Repair, VRS1459 TASK 72-38-11-300-007 (REPAIR-007)

    7. SUBTASK 72-38-11-220-161 Examine the Inlet cone Fairing (01-100) Bolt Attachment Face

    1. Refer to Figure.

      2. NOTE

        There may be a circular step around a bolt hole which was machined in the production process. If the area inside step is uniform and surface texture is as smooth as adjacent surface, the area is not worn but the machined area. The machined area is to obtain the seating surface of the bolts.

        Examine the bolt attachment face location 6.

        1. Galled.

          1. Up to 0.003 in. (0.076 mm)

          1. Accept

          2. More than Step

          1. Reject

    8. SUBTASK 72-38-11-220-162 Examine the Inlet Cone Fairing (01-100) Bolt Attachment Face

    1. Refer to Figure.

      2. Measure the drop dimenson of location 7.

        1. Distorted.

          1. If drop dimension is between 1.333 and 1.352 in. (33.85 and 34.35 mm)

          1. Accept

          2. Other than Step

          1. Reject

    9. SUBTASK 72-38-11-220-163 Examine the Inlet Cone Fairing (01-100) Strip Seals

    1. Refer to Figure.

      2. Examine the strip seal at location 8.

        1. Unbonded

        1. Repair, VRS1057 TASK 72-38-11-300-014 (REPAIR-014)

        2. Torn

        1. Repair, VRS1057 TASK 72-38-11-300-014 (REPAIR-014)

    10. SUBTASK 72-38-11-220-181 Examine the Inlet Cone Fairing (01-100) Edge

    1. Refer to Figure.

      2. Examine the edge at location 9.

        1. Nicked, dented or scratched.

          1. Up to 0.015 in. (0.38 mm) in depth

          1. Repair, VRS1460 TASK 72-38-11-300-006 (REPAIR-006)

    11. Figure: Locations on the inlet cone fairing

    Locations on the inlet cone fairing

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Tool Number:Fluorescent penetrant inspection equipment
Tool Name:Fluorescent Penetrant Inspection Equipment