TASK 72-41-15-300-058 HPC Stage 3 Rotor Blade - Replace The Clapper Coating, Repair-058 (VRS9297)

DMC:V2500-A0-72-41-1503-01A-970A-C|Issue No:001.00|Issue Date:2021-02-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-15-300-058 HPC Stage 3 Rotor Blade - Replace The Clapper Coating, Repair-058 (VRS9297)

Effectivity

FIG/ITEM

PART NO.

ASSEMBLY

01-200

6A3513

A

01-200

6A3938

A

01-200

6A8353

D

01-200

6A8688

D

NOTE

Assembly B and Assembly C have been deleted.

Material of component

PART IDENT

MATERIAL

Stage 3 compressor blade

Titanium alloy

General

This repair must only be done when the instruction to do so is given in TASK 72-41-15-200-000 (INSPECTION-001).

This repair replaces the coating on the clapper abutment faces of the stage 3 compressor blades. The tungsten carbide cobalt metal coating is applied by the high velocity oxy-fuel deposition process.

The practices and processes referred to in the procedure by the TASK/SUBTASK numbers are in the SPM.

The pre-deposition abrasive blast and high velocity oxy-fuel deposition sections of this repair are source controlled, which can only be done by approved vendors.

The vendor is self-provisioning for the coating material.

Price and Availability

Refer to International Aero Engines.

Related Repairs

HP Compressor Rotor Blade - Stage 3 - Repair Damaged or Worn Clapper Abutment Face by Weld Repair-052, refer to Repair, VRS6616 TASK 72-41-15-300-052 (REPAIR-052).

HP Compressor Rotor Blade - Stage 3 - Remove The Clapper Coating, Repair-053, refer to Repair, VRS6635 TASK 72-41-15-300-053 (REPAIR-053).

NOTE

Equipment and materials necessary to do this repair are in the SPM TASKs given below:

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by tool primary number.

Preliminary Requirements

Pre-Conditions

Action/ConditionData Module/Technical Publication
Make sure that all the necessary cleaning and inspection procedures are done before this repair.

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
IAE 3R19363 Inspection fixture0AM53IAE 3R193631
IAE 3R19366 Inspection Block0AM53IAE 3R193661
IAE 3R19367 Inspection block0AM53IAE 3R193671
IAE 3R19372 Stop block0AM53IAE 3R193721
IAE 3R19815 Clapper width checking fixture0AM53IAE 3R198151
IAE 3R19816 Inspection jaws0AM53IAE 3R198161
IAE 3R19817 Master blade0AM53IAE 3R198171

Consumables, Materials and Expendables

NONE

Spares

NONE

Safety Requirements

NONE

Procedure

    1. Repair Facilities

    2. The proprietary nature of this repair requires that any facility not authorized to accomplish this repair either, utilize the Authorized Repair Vendors listed below or contact the IAE Repair Development Services to determine if a qualification program can be initiated at their facility.

      No Approved Source

    3. Authorized repair vendors for the pre-deposition abrasive blast and High Velocity Oxy-Fuel (HVOF) deposition section of Repair VRS9297 are listed below:

      NONE

    4. The designation by IAE of an Authorized Repair Vendor indicates that the Repair Vendor has demonstrated the capability to enable it to carry out the listed repair work. However, IAE makes no warranties or representations concerning the qualifications or quality standards of the Repair Vendors to carry out the repair work, and accepts no responsibility whatsoever for any work that may be carried out by a Repair Vendor other than when IAE is listed as the Repair Vendor. Authorized Repair Vendors do not act as agents or representatives of IAE.

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Added new repair. (19VG078)

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:0AM53
Tool Number:IAE 3R19363
Tool Name:IAE 3R19363 Inspection fixture
Manufacturer Code:0AM53
Tool Number:IAE 3R19366
Tool Name:IAE 3R19366 Inspection Block
Manufacturer Code:0AM53
Tool Number:IAE 3R19367
Tool Name:IAE 3R19367 Inspection block
Manufacturer Code:0AM53
Tool Number:IAE 3R19372
Tool Name:IAE 3R19372 Stop block
Manufacturer Code:0AM53
Tool Number:IAE 3R19815
Tool Name:IAE 3R19815 Clapper width checking fixture
Manufacturer Code:0AM53
Tool Number:IAE 3R19816
Tool Name:IAE 3R19816 Inspection jaws
Manufacturer Code:0AM53
Tool Number:IAE 3R19817
Tool Name:IAE 3R19817 Master blade