TASK 72-42-11-300-032 Diffuser Case - Plasma Spray The Front Outer Flange Face, Repair-032 (VRS3752)

DMC:V2500-A0-72-42-1100-07A-609A-C|Issue No:002.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-42-11-300-032 Diffuser Case - Plasma Spray The Front Outer Flange Face, Repair-032 (VRS3752)

Effectivity

FIG/ITEM PART NO.

01-010

2A0051

01-010

2A2081-01

01-010

2A2581-01

01-010

2A2883-01

01-010

2A2885-01

01-010

2A2889-01

01-010

2A2891-01

01-010

2A2896-01

01-010

2A2897-01

01-010

2A3132

Material of component

PART IDENT

SYMBOL

MATERIAL

Diffuser case assembly

-

Nickel alloy

General

Price and availability - refer to IAE

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

NOTE

To identify the consumable materials, refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Machining equipmentLOCALMachining equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-080 METAL SPRAYING POWDER,Co BASE ALLOYIE426CoMat 03-080
CoMat 03-096 PLASMA SPRAY POWDERLOCALCoMat 03-096
CoMat 06-018 FLUORESCENT PENETRANT (POST-EMULSIFIED HIGH SENSITIVITY)37676CoMat 06-018

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-42-11-320-077 Remove all Damage and/or Coat from the Repair Area

    1. Refer toFigure and Figure.

      2. Machine or grind the front outer flange.

      1. Remove the minimum quantity of material necessary to remove the remaining plasma coat and wear or damage.

        Remove the minimum quantity of material necessary to got a 0.003 in (0.08 mm) minimum coating thickness after finish machining.

    2. SUBTASK 72-42-11-110-069 Clean the Diffuser Case Assembly

      1. Clean the case after you machine or grind.

      1. Refer to the SPM TASK 70-11-03-300-503.

    3. SUBTASK 72-42-11-230-065 Do a Fluorescent Penetrant Inspection of the Front Outer Flange Face

      1. If you removed coating and damage by grinding, do a fluorescent penetrant inspection of the front face.

    4. SUBTASK 72-42-11-220-098 Examine the Front Outer Flange Face

    1. Refer to Figure.

    2. Do a dimensional inspection of the repaired area.

    5. SUBTASK 72-42-11-380-059 Mask all Areas that are not to be Plasma Spray Coated

    1. Refer toFigure and Figure.

      2. Mask all areas that are not to be plasma spray coated.

      1. Do the procedure in the SPM TASK 70-38-05-380-501.

        No grit blast or plasma spray is permitted in the holes.

    6. SUBTASK 72-42-11-380-060 Prepare the Front Face of the Front Outer Flange for Plasma Spray

      1. Prepare the flange for plasma spray.

      1. Do the procedure in the SPM TASK 70-34-18-380-501.

    7. SUBTASK 72-42-11-340-059 Apply Plasma Spray to the Front Face of the Front Outer Flange

    1. Refer to Figure and Figure.

      2. Apply plasma spray to the front face of the front outer flange.

      1. Do the procedure in SPM TASK 70-34-03-340-501.

        Apply sufficient thickness of coating to get the final machining dimensions given in Figure.

        Final coating thickness must be 0.003 in. (0.08 mm) minimum.

    8. SUBTASK 72-42-11-350-103 Remove the Mask and the Overspray Coating

      1. After the plasma spray is applied and the part is cool, remove the mask.

      1. Remove the tape residue.

        Do the procedure in the SPM TASK 70-11-26-300-503.

      2. Remove the overspray coating from the areas indicated in the figure.

      1. Use a non-metallic scraper.

    9. SUBTASK 72-42-11-320-078 Machine the Front Face of the Front Outer Flange

      NOTE

      All dimensions apply when Surfaces DJ and DE are flat in 0.005 in. (0.13 mm) and Diameters DH and DF maintain a clearance envelope of 25.210 in. (640.33 mm) and 28.226 in. (717.96 mm) in a freee or held condition. Contact is permitted only on Surfaces DJ, DX, DY and DE and Diameters DH and DF. In a free condition, Surfaces DJ and DE must be flat in 0.010 in. (0.25 mm) and Diameters DH and DF are between 25.174 and 25.239 in. (639.42 and 641.07 mm) and 28.197 and 28.263 in. (716.20 and 717.88 mm) respectively.

    1. Refer to Figure and Figure.

    2. Finish machine the repaired area to the limits given in Figure.

    10. SUBTASK 72-42-11-110-070 Clean the Diffuser Case

      1. Clean the case after machining.

      1. Refer to the SPM TASK 70-11-03-300-503.

    11. SUBTASK 72-42-11-220-099 Examine the Front Face of the Front Outer Flange

      1. Do a visual and dimensional inspection of the repair area.

      1. Do the procedure in the SPM TASK 70-34-03-340-501-002.

    12. SUBTASK 72-42-11-350-104 Identify the Repair

    1. Refer to Figure.

      2. Mark the repair number VRS3752 on the diffuser case adjacent to the part number.

      1. Refer to Figure. Mark the part by the SPM TASK 70-09-00-400-501.

        NOTE

        If the VRS number is marked on the part, do not mark the repair number again.

        Use the vibration peen method.

    13. Figure: Repair Details and Dimensions

    Sheet 1

    Legend
    Repair Details and Dimensions

    Sheet 1

    Close

    Figure: Repair Details and Dimensions

    Sheet 2

    Legend
    Repair Details and Dimensions

    Sheet 2

    Close

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Modified Fig 1 and Fig 2. (13VC136)

Manufacturer Code:37676
Enterprise Name:ITW MAGNAFLUX
BU Name:MAGNAFLUX CORPORATION
Street:155 HARLEM AVE
City:GLENVIEW
State:IL
Zip Code:60025
Country:USA
Phone Number:1-847-657-5300
Fax Number:1-847-867-5388
Internet:www.magnaflux.com
Manufacturer Code:IE426
Enterprise Name:DELETED
BU Name:DELETED,SEE CAGE CODE 1DMQ3
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:IE426
Supply Number:CoMat 03-080
Type:sp01
Supply Short Name:CoMat 03-080 METAL SPRAYING POWDER,Co BASE ALLOY
Supply Name:CoMat 03-080 METAL SPRAYING POWDER,Co BASE ALLOY
Specification Groups:
Doc NumberType
MSRR9507/3AI-1018 MIL-P-85856/6
OMAT:3/81DAI-1018 MIL-P-85856/6
Suppliers:
ManufacturerRemarks
IE426
IE102
IE208
Manufacturer Code:LOCAL
Supply Number:CoMat 03-096
Type:sp01
Supply Short Name:CoMat 03-096 PLASMA SPRAY POWDER
Supply Name:CoMat 03-096 PLASMA SPRAY POWDER
Specification Groups:
Doc NumberType
AMPERIT 298.442 OR AMPERIT 299.442
Suppliers:
ManufacturerRemarks
LOCAL
IAE15
IE252
Manufacturer Code:X222X
Supply Number:CoMat 06-018
Type:sp01
Supply Short Name:CoMat 06-018FLUORESCENT PENETRANT (POST-EMULSIFIED HIGH SENSITIVITY)
Supply Name:CoMat 06-018 FLUORESCENT PENETRANT (POST-EMULSIFIED HIGH SENSITIVITY)
Specification Groups:
Doc NumberType
It is not permitted to mix the selected CoMat 06‐018 letter suffix material with other CoMat 06‐018 letter suffix materials. Where CoMat 06‐018 is specified with no suffix, use one of the CoMat 06‐018 letter suffix materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:LOCAL
Tool Number:Machining equipment
Tool Name:Machining equipment