TASK 75-24-48-300-003 HPT ACC Air Manifold - Blend Repair Surface Damage, Repair-003 (VRS1553)

DMC:V2500-A0-75-24-4801-00A-649A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 75-24-48-300-003 HPT ACC Air Manifold - Blend Repair Surface Damage, Repair-003 (VRS1553)

Effectivity

FIG/ITEM

PART NO.

02-500

2A0202

02-500

2A1540

02-500

2A1569

02-500

2A3665

Material of component

DESCRIPTION

RR SYMBOL

MATERIAL

Turbine cooling manifold assembly

Fe-18Cr-10Ni

Turbine cooling manifold assembly (part)

47.5Ni-22Cr-1.5Co-9.0 Mo-0.6W-18.5Fe

General

Price and availability - none.

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

For the method to clean the parts, refer to Cleaning-000 TASK 75-24-48-100-100.

NOTE

1. To identify the consumable materials refer to the PCI.
2. Other consumable materials are given in the SPM.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Grinder, Hand held pneumaticLOCALGrinder, Hand held pneumatic
Magnifying glassLOCALMagnifying glass

8x

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 05-021 WATERPROOF SILICON CARBIDE44197CoMat 05-021

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 75-24-48-350-051 Blend the Damaged Surface of the Turbine Cooling Manifold Assembly (02- 500)

    2. Refer to Figure.

      1. Dress to remove damage.

      2. Dress until all damage is removed.

      1. Blend dressed area.

      2. Refer to Figure.

      3. Refer to SPM TASK 70-35-03-300-503.

    1. SUBTASK 75-24-48-220-066 Examine the Turbine Cooling Manifold Assembly (02-500)

    2. Refer to Figure.

      1. Examine the repaired area of the turbine cooling manifold assembly.

      2. If the blended area exceeds the blend limit given in Figure, repair the turbine cooling manifold assembly.

      3. Refer to Inspection-000 TASK 75-24-48-200-100, VRS1529 (Repair 010) TASK 75-24-48-300-001, VRS1530 (Repair-008) TASK 75-24-48-300-008, VRS1532 (Repair-001) TASK 75-24-48-300-001, VRS1535 (Repair-005) TASK 75-24-48-300-005 and/or VRS1536 (Repair-006) TASK 75-24-48-300-006.

      1. Visually examine the turbine cooling manifold assembly.

      2. Refer to Inspection-000 TASK 75-24-48-200-100.

  1. Figure: Inspection of the Turbine Cooling Manifold Assembly

    Inspection of the Turbine Cooling Manifold Assembly

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:44197
Enterprise Name:SAINT-GOBAIN INDUSTRIAL CERAMICS INC.
BU Name:SAINT-GOBAIN ABRASIVES, INC
Street:ONE NEW BOND STREET
P.O. Box:PO BOX 15008
City:WORCESTER
State:MA
Zip Code:01615-0008
Country:USA
Phone Number:1-508-795-5000
Fax Number:1-508-795-2828
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-021
Type:sp01
Supply Short Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/35 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 240 (ANSI B74.18 )
JCR-188 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
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