TASK 72-00-32-450-002 LPC/Intermediate Case Module Components - Install The Relay Box, Installation-009

DMC:V2500-A0-72-00-3250-01A-720A-B|Issue No:001.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-00-32-450-002 LPC/Intermediate Case Module Components - Install The Relay Box, Installation-009

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-039 ENGINE OIL, unless other lubricants are referred to in the procedure.

Do not remove the special plastic caps from the electrical connectors and receptacles until immediately before they are connected. This will give protection from unwanted fluids or materials.

During the installation procedure make sure that the harnesses are held temporarily along their different lengths. This is to prevent too much strain on the harnesses, cables and electrical connectors.

For lockwire data and procedures refer to the SPM TASK 70-42-05-400-501.

For the data on the electrical connectors refer to the SPM TASK 70-43-00-400-501 and TASK 70-43-01-400-501.

For the torque tightening procedures, refer to the SPM TASK 70-41-00-400-501 and TASK 70-41-01-400-501.

Special torque data and assembly tolerances are included in this procedure.

Special torque data is identified with the symbol * after the torque value.

NOTE

To identify consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-002 SOLVENT, DELETED.0AM53CoMat 01-002
CoMat 02-126 LOCKWIRELOCALCoMat 02-126
CoMat 02-159 LACING TAPELOCALCoMat 02-159
CoMat 10-039 ENGINE OILLOCALCoMat 10-039
CoMat 06-086 TIES18992CoMat 06-086

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-00-32-450-051 Install the Relay Box (71-51-49,01-100)

    1. Refer to Figure, Figure and Figure.

    2. WARNING

      YOU MUST NOT PUT ELECTRICAL POWER THROUGH THE IGNITION SYSTEM UNTIL ALL THE WORK IS COMPLETED.
      YOU MUST NOT TOUCH THE IGNITION SYSTEM HIGH TENSION (HT) COMPONENTS WHEN THE ELECTRICAL POWER IS PUT THROUGH THE IGNITION SYSTEM. THE DISCHARGE CURRENT IS DANGEROUSLY HIGH.

      Install the relay box on the mounting bracket Ignition Relay Box (71-51-49, 01-400) pads with the four bolts and the four washers Ignition Relay Box (71-51-49, 01-102 and Ignition Relay Box 01-104). Torque the bolts to 36 to 45 lbf.in (4 to 5 Nm.).

      3. Install the bonding strap on flange FB.

      1. WARNING

        WHEN YOU USE COMAT 01-002 INHIBITED AND STABILIZED TRICHLOROETHANE YOU MUST USE THE NECESSARY PROTECTIVE CLOTHING. DO NO GET THE SOLVENT ON YOUR SKIN OR IN YOUR EYES. YOU MUST NOT SMOKE WHEN YOU USE THE SOLVENT AS THE VAPOR CHANGES AND BECOMES TOXIC.

        Clean the bonding strap connector and its mating face on the bracket Ignition Relay Box (71-51-49, 01-380) with CoMat 01-002 SOLVENT, DELETED..

      2. Attach the bonding strap to the bracket with the bolt Ignition Relay Box (71-51-49, 01-417), the two washers Ignition Relay Box (71-51-49, 01-418) and the nut Ignition Relay Box (71-51-49, 01-416). Torque the nut to 85 to 105 lbf.in (10 to 12 Nm).

      3. Do an impendance check between the bonding strap and the bracket. It must not be more than 5 milli ohms.

      4. Do an impedance check between the bracket and flange FB. It must not be more than 5 milli ohms.

      5. If the bonding strap impedance check is not satisfactory, do Step again. Make sure the bonding strap is not damaged and is installed correctly.

      4. Connect the electrical connectors.

      1. Remove the CoMat 06-086 TIES which attach the electrical harness/connectors 4100KS-B, 4100KS-C and 4100KS-D to the primary harness bundle. Connect each electrical connector to the relay box receptacle. Torque the connectors to 18* lbf.in (2.0 Nm).

      2. Install the bolts, the washers, the clipnut and the nuts at the clip positions 0207, 0550 and 0791. Torque the bolt and the two nuts to 36 to 45 lbf.in (4 to 5 Nm).

      3. Remove the CoMat 06-086 TIES which attach the electrical connectors 4100KS-A and 4100KS-E to the primary harness bundle and the mounting bracket. Connect each electrical connector to the relay box receptacles. Torque the connectors to 21* lbf.in (2.4 Nm).

    5. Attach the electrical harness together with CoMat 02-159 LACING TAPE. Refer to TASK 72-00-32-420-004.

    2. SUBTASK 72-00-32-210- Visually Inspect the Electrical Backshells and Cable Clamps

    1. Refer to Figure.

    2. Make sure that all the applicable connectors, backshells and cable clamps are secure.

    3. Make sure that all the applicable backshells and cable clamps are safetied with CoMat 02-126 LOCKWIRE. Refer to the SPM TASK 70-42-05-400-501.

    3. Figure: Install the Relay Box

    Sheet 1

    Legend
    Install the Relay Box

    Sheet 1

    Close

    Figure: Install the Relay Box

    Sheet 2

    Legend
    Install the Relay Box

    Sheet 2

    Close

    Figure: Install the Relay Box

    Sheet 3

    Legend
    Install the Relay Box

    Sheet 3

    Close

    Figure: Visually Inspect the Backshells and Cable Clamps

    Visually Inspect the Backshells and Cable Clamps

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:18992
Enterprise Name:HANSCOM INC
BU Name:HANSCOM INC
Street:331 MARKET STREET
P.O. Box:364
City:WARREN
State:RI
Zip Code:02885
Country:USA
Phone Number:1-401-247-1999, 1-800-725-6788
Fax Number:1-401-247-4575
Internet:www.hanscominc.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X111X
Supply Number:CoMat 01-002
Type:sp01
Supply Short Name:CoMat 01-002 SOLVENT, DELETED.
Supply Name:CoMat 01-002 SOLVENT, DELETED.
Specification Groups:
Doc NumberType
wiring harnesses. Where CoMat 01‐002 is specified to clean mechanical components, use one or more of the solvents that SPM TASK 70‐11‐26‐300‐503 specifies as applicable.DELETED. Where CoMat 01‐002 is specified to clean electrical contacts or wiring harnesses, use one or more of the solvents that SPM TASK 70‐11‐57‐110‐501 specifies to clean electrical contacts or
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:K6835
Supply Number:CoMat 02-126
Type:sp01
Supply Short Name:CoMat 02-126 LOCKWIRE
Supply Name:CoMat 02-126 LOCKWIRE
Specification Groups:
Doc NumberType
DTD 189A, 0.028 TO 0.032 IN DIA
Suppliers:
ManufacturerRemarks
K6835
KB362
LOCAL
U06C8
Manufacturer Code:LOCAL
Supply Number:CoMat 02-159
Type:sp01
Supply Short Name:CoMat 02-159 LACING TAPE
Supply Name:CoMat 02-159 LACING TAPE
Specification Groups:
Doc NumberType
T085 OMAT: 274
Suppliers:
ManufacturerRemarks
LOCAL
IE218
K6835
Manufacturer Code:18992
Supply Number:CoMat 06-086
Type:sp01
Supply Short Name:CoMat 06-086 TIES
Supply Name:CoMat 06-086 TIES
Specification Groups:
Doc NumberType
PMC 4272SPECIAL WIRE TIES
Suppliers:
ManufacturerRemarks
18992
Manufacturer Code:LOCAL
Supply Number:CoMat 10-039
Type:sp01
Supply Short Name:
Supply Name:CoMat 10-039 ENGINE OIL
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
LOCAL