TASK 72-00-32-450-008 LPC/Intermediate Case Module Components - Install The Starter Air Valve, Installation-015

DMC:V2500-A0-72-00-3250-07A-720A-B|Issue No:001.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-00-32-450-008 LPC/Intermediate Case Module Components - Install The Starter Air Valve, Installation-015

General

Fig/item numbers in parentheses in the procedure agree with those used in the EIPC. Only the primary Fig/item numbers are used. For the service bulletin alpha varients refer to IPC.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS, unless other lubricants are referred to in the procedure.

For the torque tightening procedures refer to the SPM TASK 70-41-00-400-501 and SPM TASK 70-41-01-400-501.

For the data on electrical connectors refer to the SPM TASK 70-43-00-400-501 and SPM TASK 70-43-01-400-501.

For the installation procedure of V-band clamps and couplings refer to the SPM TASK 70-47-01-420-501.

For lockwire data and procedures refer to the SPM TASK 70-42-05-400-501.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Torque wrench, range 0 to 250 lbfin (0 to 20 Nm)LOCALTorque Wrench 0-250

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-002 SOLVENT, DELETED.0AM53CoMat 01-002
CoMat 02-099 LINT-FREE CLOTHLOCALCoMat 02-099
CoMat 02-126 LOCKWIRELOCALCoMat 02-126
CoMat 10-077 APPROVED ENGINE OILSLOCALCoMat 10-077

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Seal1
Seal2

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-00-32-110-052 Clean the Parts

    1. Refer to Figure and Figure.

    2. WARNING

      DO NOT GET THE CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT ON PROTECTIVE CLOTHING, GLOVES, GOGGLES AND A MASK. USE THE FLUID IN A WELL VENTILATED AREA. DO NOT BREATHE THE GAS. IF YOU GET THE FLUID ON YOUR SKIN OR IN YOUR EYES, FLUSH IT AWAY WITH WATER. GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.

      Remove the blanking caps. Use the CoMat 02-099 LINT-FREE CLOTH and the CoMat 01-002 SOLVENT, DELETED. to clean the interfaces of the components which follow.

      the valve STARTING-PNEUMATIC STARTER VALVE (80-13-51, 01-200).

      the upper duct STARTING-STARTER DUCT (80-13-49, 01-010).

      the lower duct STARTING-STARTER DUCT (80-13-49, 01-500).

      the couplings STARTING-STARTER DUCT (80-13-49, 01-510) and STARTING-PNEUMATIC STARTER VALVE (80-13-51, 01-210).

      the seals STARTING-STARTER DUCT (80-13-49, 01-520) and STARTING-PNEUMATIC STARTER VALVE (80-13-51, 01-220).

    3. Wipe the components with a clean piece of lint free cloth before the fluid dries.

    2. SUBTASK 72-00-32-440-065 Install the Pneumatic Starter Valve

    1. Refer to Figure and Figure.

    2. CAUTION

      MAKE SURE THE VALVE IS INSTALLED CORRECTLY. THE DIRECTION-OF-FLOW ARROW ON THE VALVE BODY MUST POINT IN THE DIRECTION OF THE PNEUMATIC STARTER.

      Put the new STARTING-PNEUMATIC STARTER VALVE (80-13-51, 01-220) seal 1 off, on the upper flange of the pneumatic starter valve STARTING-PNEUMATIC STARTER VALVE (80-13-51, 01-200), in the correct position for installation.

    3. Hold the valve STARTING-PNEUMATIC STARTER VALVE (80-13-51, 01-200) and the seal STARTING-PNEUMATIC STARTER VALVE (80-13-51, 01-220) on the upper duct STARTING-STARTER DUCT (80-13-49, 01-010). Make sure that the marks on the pneumatic starter valve STARTING-PNEUMATIC STARTER VALVE (80-13-51, 01-200) and the upper duct STARTING-STARTER DUCT (80-13-49, 01-010) are aligned.

    4. Install the coupling STARTING-PNEUMATIC STARTER VALVE (80-13-51, 01-210) to the connection of the pneumatic starter valve STARTING-PNEUMATIC STARTER VALVE (80-13-51, 01-200) and the upper duct STARTING-STARTER DUCT (80-13-49, 01-010). Torque the nut of the coupling STARTING-PNEUMATIC STARTER VALVE (80-13-51, 01-210) to between 75 and 85 lbf.in (8.5 and 9.6 Nm).

    5. Install the electrical connector to the valve STARTING-PNEUMATIC STARTER VALVE (80-13-51, 01-200).

    3. SUBTASK 72-00-32-210-062 Visually Inspect the Electrical Backshells and Cable Clamps

    1. Refer to Figure.

    2. Make sure that all the applicable connectors, backshells and cable clamps are secure.

    3. Make sure that all the applicable backshells and cable clamps are safetied with CoMat 02-126 LOCKWIRE. Refer to the SPM TASK 70-42-05-400-501.

    4. SUBTASK 72-00-32-440-066 Install the Lower Air-Starter Duct

    1. Refer to Figure and Figure.

    2. Hold the new STARTING-STARTER DUCT (80-13-49, 01-520) seal 1 off and the seal STARTING-PNEUMATIC STARTER VALVE (80-13-51, 01-220) and the lower air-starter duct STARTING-STARTER DUCT (80-13-49, 01-500) on to the pneumatic starter valve STARTING-PNEUMATIC STARTER VALVE (80-13-51, 01-200) and the pneumatic starter STARTING-PNEUMATIC STARTER (80-13-41, 01-200), in the correct position for installation. Make sure that the marks on the pneumatic starter valve STARTING-PNEUMATIC STARTER VALVE (80-13-51, 01-200) and the lower air-starter duct STARTING-STARTER DUCT (80-13-49, 01-500) are aligned.

    3. Install the coupling STARTING-PNEUMATIC STARTER VALVE (80-13-51, 01-210) to the connection of the lower air-starter duct STARTING-STARTER DUCT (80-13-49, 01-500) and the pneumatic starter valve STARTING-PNEUMATIC STARTER VALVE (80-13-51, 01-200).

    4. Install the coupling STARTING-STARTER DUCT (80-13-49, 01-510) to the connection of the lower air-starter duct STARTING-STARTER DUCT (80-13-49, 01-500) and the pneumatic starter STARTING-PNEUMATIC STARTER (80-13-41, 01-200).

    5. Torque the nuts of the couplings STARTING-STARTER DUCT (80-13-49, 01-510) and STARTING-PNEUMATIC STARTER VALVE (80-13-51, 01-210) to between 75 and 85 lbf.in (0.85 and 0.96 Nm). Use a soft faced hammer and tap around the outside of the couplings.

    5. Figure: V2500-A1 Pneumatic Starter Valve

    Sheet 1

    Legend
    V2500-A1 Pneumatic Starter Valve

    Sheet 1

    Close

    Figure: V2500-A5 Pneumatic Starter Valve

    Sheet 2

    Legend
    V2500-A5 Pneumatic Starter Valve

    Sheet 2

    Close

    Figure: Visually Inspect the Backshells and Cable Clamps

    Visually Inspect the Backshells and Cable Clamps

Requirements After Job Completion

Follow-On Conditions

NONE
Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Manufacturer Code:X111X
Supply Number:CoMat 01-002
Type:sp01
Supply Short Name:CoMat 01-002 SOLVENT, DELETED.
Supply Name:CoMat 01-002 SOLVENT, DELETED.
Specification Groups:
Doc NumberType
wiring harnesses. Where CoMat 01‐002 is specified to clean mechanical components, use one or more of the solvents that SPM TASK 70‐11‐26‐300‐503 specifies as applicable.DELETED. Where CoMat 01‐002 is specified to clean electrical contacts or wiring harnesses, use one or more of the solvents that SPM TASK 70‐11‐57‐110‐501 specifies to clean electrical contacts or
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:X222X
Supply Number:CoMat 02-099
Type:sp01
Supply Short Name:CoMat 02-099 LINT-FREE CLOTH
Supply Name:CoMat 02-099 LINT-FREE CLOTH
Specification Groups:
Doc NumberType
WHERE COMAT 02-099 IS SPECIFIED WITH NO SUFFIX, USE COMAT 02-099A OR COMAT 02-099B.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:K6835
Supply Number:CoMat 02-126
Type:sp01
Supply Short Name:CoMat 02-126 LOCKWIRE
Supply Name:CoMat 02-126 LOCKWIRE
Specification Groups:
Doc NumberType
DTD 189A, 0.028 TO 0.032 IN DIA
Suppliers:
ManufacturerRemarks
K6835
KB362
LOCAL
U06C8
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X
Manufacturer Code:LOCAL
Tool Number:Torque Wrench 0-250
Tool Name:Torque wrench, range 0 to 250 lbfin (0 to 20 Nm)