TASK 72-44-50-300-016 HPT Stage 1 Cooling (TOBI) Duct - Duct Crack Weld Repair, Repair-016 (VRS3660)

DMC:V2500-A0-72-44-5001-03A-627A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-44-50-300-016 HPT Stage 1 Cooling (TOBI) Duct - Duct Crack Weld Repair, Repair-016 (VRS3660)

Effectivity

FIG/ITEM

PART NO.

01-010

2A3180-01

01-010

2A2141-01

01-010

2A3487-01

01-010

2A3487-001

01-010

2A3914-01

01-010

2A3914-001

01-010

2A1997-003

01-010

2A3491-01

01-010

2A4086

Material of component

PART IDENT

SYMBOL

MATERIAL

Stage 1 HPT cooling duct assembly

-

Nickel alloy

General

Price and availability - none

NOTE

To identify the consumable materials, refer to the PCI.

NOTE

Crack indications to a maximum length of 0.500 in. (12.7 mm) may be repaired.
Multiple cracks must be separated by a minimum of one half the length of the longest crack.
Accumulated length of cracks not to be more than 10 per cent of the circumference.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-284 WELDING FILLER WIRE, NiBASELOCALCoMat 03-284

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-44-50-350-076 Route Cracks

    1. Route to clear crack indication(s).

    2. SUBTASK 72-44-50-310-055 Weld Repair

      1. Weld build-up/repair indications (cracks, porosity, surface/dimensional wear) with CoMat 03-284 WELDING FILLER WIRE, NiBASE filler material.

      2. Refer to Figure and Figure.

    3. SUBTASK 72-44-50-320-076 Machine Repaired Area

      1. NOTE

        This may be done before or after heat treat but must be done before fluorescent penetrant inspection.

        Machine/blend the repaired area.

      1. Refer to Figure.

    4. SUBTASK 72-44-50-220-104 Examine the Repaired Area

      1. NOTE

        This fluorescent penetrant inspection is optional.

        Do a fluorescent penetrant inspection of the repaired area. No cracks permitted.

      1. Refer to the SPM TASK 70-23-01-230-501.

    5. SUBTASK 72-44-50-370-056 Heat Treat the Repaired Area

      1. Heat treat the repaired area.

    6. SUBTASK 72-44-50-230-062 Examine the Repaired Area

      1. Do a fluorescent penetrant inspection of the repaired area. No cracks permitted.

      1. Refer to the SPM TASK 70-23-01-230-501.

    7. SUBTASK 72-44-50-220-105 Examine the Part

      1. Examine the part.

      1. Refer to TASK 72-44-50-200-000 (INSPECTION-000).

    8. Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Sheet 1

    Legend
    Repair Details and Dimensions

    Sheet 1

    Close

    Figure: Repair Details and Dimensions

    Sheet 2

    Legend
    Repair Details and Dimensions

    Sheet 2

    Close

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 03-284
Type:sp01
Supply Short Name:CoMat 03-284 WELDING FILLER WIRE, Ni BASE
Supply Name:CoMat 03-284 WELDING FILLER WIRE, NiBASE
Specification Groups:
Doc NumberType
INCONEL 718 AMS 5832 AWS 5.14 MSRR9500/220
INCONEL 718 AMS 5832 AWS 5.14CLASS ER NI FE Cr-2 OMAT:3/206
INCONEL 718 AMS 5832 AWS 5.14CLASS ER NI FE Cr-2
Suppliers:
ManufacturerRemarks
LOCAL
28553
IE137
08489
IE508
0ZDB5
2R602
55596
58401
80357
K6835