TASK 73-13-41-300-011 Fuel Nozzle And Support Assembly - Replace The Fuel Inlet Fitting And Insert, Repair-011 (VRS3590)

DMC:V2500-A0-73-13-4100-05A-920A-C|Issue No:001.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 73-13-41-300-011 Fuel Nozzle And Support Assembly - Replace The Fuel Inlet Fitting And Insert, Repair-011 (VRS3590)

Effectivity

FIG/ITEM

PART NO.

01-020

2A1637

01-020

2A1637-001

01-020

2A2250

01-020

2A2250-001

01-020

2A3448

01-020

2A3448-001

01-020

2A3453

01-020

2A3453-001

Material of component

DESCRIPTION

SYMBOL

MATERIAL

Fuel nozzle and support assembly

Corrosion and heat resistant alloy

General

Price and availability - Refer to IAE.

The practices and processes referred to in this procedure by TASK numbers are in the SPM.

NOTE

To identify the consumable materials, refer to the PCI.

Repair parts

Repair Parts

Fuel inlet fitting

PN 2A3456

Insert, fuel nozzle support

PN 2A3897

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Braze ovenLOCALBraze oven

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-114 BRAZE FILLER METAL 82Au-18Ni0AM53CoMat 03-114
CoMat 03-286 WELDING WIRELOCALCoMat 03-286
CoMat 06-063 FLUORESCENT PENETRANT (POST-EMULSIFIED MEDIUM SENSITIVITY)LOCALCoMat 06-063
CoMat 06-064 FLUORESCENT PENETRANT (WATER WASHABLE MEDIUM SENSITIVITY)LOCALCoMat 06-064

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 73-13-41-350-064 Prerequisites

      1. Remove fuel strainer element and metering plug.

      1. Refer to Repair, VRS3458 (Repair-002) TASK 73-13-41-300-002.

      2. Make sure the cleaning and inspections for this repair have been done before you do this repair.

      1. Clean by Cleaning-000 TASK 73-13-41-100-200 and Examine by Inspection-000 TASK 73-13-41-200-400.

    2. SUBTASK 73-13-41-320-006 Machine to Remove the Fuel Inlet Fitting and Insert

    1. Refer to Figure and Figure.

      2. Machine to remove the fuel inlet fitting and insert.

      1. See dimensions in the figure.

    3. SUBTASK 73-13-41-350-065 Remove Debris from Support Assembly Fuel Passage

      1. Back flush the support assembly to remove debris from the fuel passage

      1. Use Comat 10-069 calibration fluid or water.

    4. SUBTASK 73-13-41-130-053 Clean the Support

      1. Ultrasonic clean the support

      1. Clean by Cleaning-003 TASK 73-13-41-100-203.

    5. SUBTASK 73-13-41-230-063 Do a Fluorescent Penetrant Inspection of the Support

      1. Do a fluorescent penetrant inspection of the machined area of the support

      1. Refer to SPM TASK 70-23-05-230-501.

      3. No cracks permitted.

    6. SUBTASK 73-13-41-110-064 Clean the Support, Replacement Fuel Inlet Fitting and Insert

      1. Clean the support, replacement fuel inlet fitting and insert

      1. Refer to SPM TASK 70-11-03-300-503.

    7. SUBTASK 73-13-41-350-066 Prepare, Install and Braze the Replacement Inlet Fuel Fitting

    1. Prepare, install and braze the replacement fuel inlet fitting

    2. Refer to SPM TASK 70-31-14-310-501.

    3. NOTE

      Track welding the fuel inlet fitting to the support is permitted. Track welding the insert to the fuel is permitted but must be removed at final assembly. Use CoMat 03-286 WELDING WIRE.

    8. SUBTASK 73-13-41-210-001 Do an Inspection of the Braze Joint

      CAUTION

      FUEL NOZZLE SUPPORT ASSEMBLY CONTAINS ADDITIONAL CoMat 03-114 BRAZE FILLER METAL 82Au-18Ni BRAZE JOINTS AT THE INNER HEAT SHIELD, INNER AIR SWIRLER AND CENTER BODY. BRAZE PROCESS CONDUCTED BY SPM TASK 70-31-14-310-501 PROCESS WINDOW MUST ENSURE MINIMAL BRAZE FLOW AT THE EXISTING BRAZE JOINTS. WHEN YOU DO A VISUAL INSPECTION OF THE JOINTS, THE JOINTS MUST SHOW 100 PERCENT LINE OF BRAZE AT THE OUTER END OF THE JOINT.

      1. Do a visual inspection of the braze joint.

      1. A complete line of braze must be visible at the outer end of the joint. Too much braze in the fillet at the external end of the joint is acceptable.

      2. Too much braze on other areas of the support or fitting OD beyond the fillet is acceptable, if it is firmly bonded, smooth in appearance, not located on a mating surface and is not more than 0.015 in. (0.38 mm) high.

      3. Too much braze on the conical seat is not acceptable. Refer to repair, VRS3257 (Repair-004) TASK 73-13-41-300-004 Signs of too much braze removal is acceptable, if parent material is not removed.

    9. SUBTASK 73-13-41-260-001 Do an X-Ray Inspection of the Braze Bond

    1. Refer to Figure, Figure and Figure.

      2. Do an X-ray examination of the braze bond.

      1. Area of braze coverage must not be less than 80 percent of the mating portions of assembly.

      2. A complete braze fillet must be present for 360 degrees at the exposed edge of the braze joint. This braze fillet must be free of any voids.

        NOTE

        Single exposure technique shows tangential braze lines which are criteria for judging braze flow within the joint. Refer to Figure.

        NOTE

        X-ray machine procedures can be obtained from the machine manufacturer. The necessary X-ray machine settings must be developed with the machine manufacturer's parameters and by the X-ray inspection method specifications as stated in Table 1 and Table 2 in Figure and Figure. Refer to SPM TASK 70-26-00-260-501.

    10. SUBTASK 73-13-41-110-065 Back Flush Support Assembly

      1. Back flush the support assembly

      1. Use Comat 10-069 calibration fluid or water.

    11. SUBTASK 73-13-41-350-067 Do a Leak Test

      1. Do a leak test with nitrogen.

      1. Test by Testing-001 TASK 73-13-41-700-201.

      2. No leaks permitted.

    12. SUBTASK 73-13-41-350-068 Postrequisites

      1. Install metering plug and fuel strainer

      1. Repair by VRS3458 (Repair-002) TASK 73-13-41-300-002.

      2. Make sure all of the applicable inspection, testing and storage requirements are completed and acceptable.

      1. Examine by Inspection-000 TASK 73-13-41-200-400.

      2. Test by Testing-001 TASK 73-13-41-700-201.

      3. Storage by Storage-001 TASK 73-13-41-550-001.

    13. Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:0AM53
Supply Number:CoMat 03-114
Type:sp01
Supply Short Name:CoMat 03-114 BRAZE FILLER METAL 82Au-18Ni
Supply Name:CoMat 03-114 BRAZE FILLER METAL 82Au-18Ni
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:LOCAL
Supply Number:CoMat 03-286
Type:sp01
Supply Short Name:CoMat 03-286 WELDING WIRE
Supply Name:CoMat 03-286 WELDING WIRE
Specification Groups:
Doc NumberType
ALLOY SAE 30347 AMS 5680
Suppliers:
ManufacturerRemarks
LOCAL
2R602
58401
Manufacturer Code:X222X
Supply Number:CoMat 06-063
Type:sp01
Supply Short Name:CoMat 06-063 FLUORESCENT PENETRANT (POST-EMULSIFIED MEDIUM SENSITIVITY)
Supply Name:CoMat 06-063 FLUORESCENT PENETRANT (POST-EMULSIFIED MEDIUM SENSITIVITY)
Specification Groups:
Doc NumberType
It is not permitted to mix the selected CoMat 06‐063 letter suffix material with other CoMat 06‐063 letter suffix materials. Where CoMat 06‐063 is specified with no suffix, use one of the CoMat 06‐063 letter suffix materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:X222X
Supply Number:CoMat 06-064
Type:sp01
Supply Short Name:CoMat 06-064FLUORESCENT PENETRANT (WATER WASHABLE MEDIUM SENSITIVITY)
Supply Name:CoMat 06-064 FLUORESCENT PENETRANT (WATER WASHABLE MEDIUM SENSITIVITY)
Specification Groups:
Doc NumberType
It is not permitted to mix the selected CoMat 06‐064 letter suffix material with other CoMat 06‐064 letter suffix materials.Where CoMat 06‐064 is specified with no suffix, use one of the CoMat 06‐064 letter suffix materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:LOCAL
Tool Number:Braze oven
Tool Name:Braze oven