Export Control
EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.Copyright
© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).Applicability
V2500-A1
Common Information
TASK 71-00-00-700-052-A00 Ground Test Requirements After Power Plant/Module/Component Repair Or Replacement Procedures, Testing-000
Ground Test Requirements after Power Plant/Module/Component Repair or Replacement
Description of the tests.
The test requirements in this section must be used after the repair, replacement or installation of modules or components. This will make sure that the engine is safe and serviceable.
The applicable tests are listed below.
TEST NO. 1 - TASK 71-00-00-700-001 (TESTING-001) - Dry Motor Leak Check
TEST NO. 2 - TASK 71-00-00-700-002 (TESTING-002) - Wet Motor Leak Check
TEST NO. 3 - TASK 71-00-00-700-003 (TESTING-003) - Idle Leak Check
TEST NO. 4 - TASK 71-00-00-700-004 (TESTING-004) - Oil System Static Leak Check
TEST NO. 5 - TASK 71-00-00-700-005 - Not Applicable
TEST NO. 6 - TASK 71-00-00-700-006 (TESTING-006) - EEC System Idle Test
TEST NO. 7 - TASK 71-00-00-700-007 (TESTING-007) - Break-In of a Newly Overhauled Engine/Module
TEST NO. 8- TASK 71-00-00-700-008 (TESTING-008) - Vibration Survey
TEST NO. 9 - TASK 71-00-00-700-009 (TESTING-009) - LP Compressor (Fan) Trim Balancing
TEST NO. 10 - TASK 71-00-00-700-010 (TESTING-010) - Performance Test
TEST NO. 11 - TASK 71-00-00-700-011 (TESTING-011) - Set Jumpers in Data Entry Plug
TEST NO. 12 - TASK 71-00-00-700-012-A00 (TESTING-012) - Functional Test
Power Plant/Module/Section repair or replacement test requirements
MODULE/SECTION | NECESSARY TEST(S) |
|---|---|
Complete Power Plant (refurbished) | 1, 2, 3 and 6 (in sequence then 7 and 10) |
Fan Module | 10 |
LP Compressor Module/Intermediate Case Module | 10 |
Intermediate Case and Gearbox Drive Module | 3 and 10 |
Fan Case Section | 3 and 10 |
HP Compressor Module | 3 and 10 |
No.4 Bearing and Combustor Section | 3 and 10 |
HP Turbine Module | 3 and 10 |
LP Turbine Module | 3 and 10 |
Turbine Exhaust Case Module | 3 |
External Gearbox Module | 3 and 6 |
Power Plant Module removal and installation without overhaul, rework, repair or replacement.
MODULE/SECTION | NECESSARY TEST(S) |
|---|---|
Fan Module | 3 and 12 |
LP Compressor Module | 3 and 12 |
Intermediate Case Module | 3 and 12 |
Fan Case Section | 3 and 12 |
HP Compressor Module | 3 and 12 |
No.4 Bearing and Combustor Section | 3 and 12 |
HP Turbine Module | 3 and 12 |
LP Turbine Module | 3 and 12 |
Turbine Exhaust Case Module | 3 |
External Gearbox Module | 3 and 6 |
Component repair or replacement test requirements
At times, fuel, oil, or electrical lines must be disconnected to give access to the component which must be repaired or replaced. If the lines are disconnected, more tests are required.
If fuel lines are disconnected, Test No. 3 is required.
If oil lines are disconnected, Test No. 3 or 1 is required.
If electrical harnesses are disconnected, Test No. 6 is required.
COMPONENT | NECESSARY TEST(S) |
|---|---|
IGNITION SYSTEM | |
Ignition Exciter, Ignition Lead or Igniter Plug | Operational Test of the Ignition System (refer to TASK 74-00-00-700-000) |
OIL SYSTEM | |
Oil Tank | 3 |
Oil Tank Valve | 3 |
Fuel-Cooled Oil Cooler | 3 or 1 |
Air-Cooled Oil Cooler | 3 or 1 |
Pressure Oil Pump/Filter Housing | 3 or 1 |
Pressure Oil Filter Element | 3 or 1 |
Scavenge Oil Pump and Filter Housing | 3 or 1 |
Scavenge Oil Filter Element | 3 or 1 |
Deoiler | 3 |
Pressure Oil Tubes | 3 or 1 |
Scavenge Oil Tubes | 3 |
No.4 Bearing Compartment Scavenge Valve | 7 |
No.5 Bearing Compartment Cover | 3 |
Oil Temperature Thermocouples | 3 |
Oil Quantity Transmitter | 3 |
Oil Pressure Switches or Transducer | 3 |
Sight Glass | No test is necessary |
STARTING SYSTEM | |
Valve Position Indication Switch | No test is necessary |
Starter or Starter Valve | Functional check of the starter |
Starter Duct | No test is necessary |
FUEL SYSTEM | |
Fuel Pump | 3 or 1 |
Fuel Filter Element | 3 or 1 |
Fuel Nozzle | 3 or 2 |
Fuel Diverter and Return Valve | 3 or 1 |
Fuel Distribution Valve | 3 or 2 |
Fuel Metering Unit (FMU) | 3 or 2 |
Fuel-Cooled Oil Cooler | 3 or 1 |
Fuel Manifold | 3 or 2 |
Fuel Tubes (before the FMU) | 3 or 1 |
Fuel Tubes (after the FMU) | 3 or 2 |
Fuel Pressure Switches | 3 or 1 |
IDG Fuel-Cooled Oil Cooler | 3 or 1 |
Fuel Flow Transmitter | 3 or 1 |
Fuel Temperature Sensor | 3 or 1 |
ELECTRONIC CONTROL SYSTEM | |
Electronic Engine Control (EEC) | 6 |
Engine Dedicated Alternator | 6 |
ELECTRICAL HARNESSES | |
EEC Harness - Fan | 6 |
EEC Harness - Core | 6 |
ENGINE INDICATING | |
N1 Speed Trim Balance Probe | 3, 6, 8 and 12 |
P2/T2 Sensor and Tubes | No test is necessary |
P3/T3 Sensor | No test is necessary |
P4.9 Sensor and Manifold | No test is necessary |
Vibration Transducer | 3 |
EGT Harness or Thermocouple | 3 |
AIR SYSTEMS | |
No.4 Bearing Compartment Air Cooler and Tubes | No test is necessary |
Turbine Cooling Tubes | No test is necessary |
Stage 10 to HPT Air Valve | No test is necessary |
Stage 10 Air Solenoid Valve | No test is necessary |
HP/LP Turbine Active Clearance Control Ducts | No test is necessary |
and Manifolds | |
Active Clearance Control Valve | No test is necessary |
Active Clearance Control Actuator | 3 or 1 |
Ignition Cooling Tubes and Housing | No test is necessary |
AIRFLOW CONTROL SYSTEMS | |
LP Compressor Bleed Master and Slave Actuators | 3 or 1 and 7 |
Variable Stator Vane Actuator | 3 or 1 and 7 |
HP Compressor Stage 7 Solenoid Valve | 3 (See NOTES) |
HP Compressor Stage 7 Bleed Valve | 3 (See NOTES) |
HP Compressor Stage 10 Solenoid Valve | 3 |
HP Compressor Stage 10 Bleed Valve | 3 |