TASK 72-00-60-450-008-B00 External Gearbox Components - Install The LP/HP Fuel Pump (2001EM), Installation-012

DMC:V2500-A5-72-00-6050-07C-720A-B|Issue No:002.00|Issue Date:2021-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

V2500-A5

Common Information

TASK 72-00-60-450-008-B00 External Gearbox Components - Install The LP/HP Fuel Pump (2001EM), Installation-012

General

This TASK gives the procedure to install the LP/HP fuel pump to the engine.

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha-variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the item number.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS, unless other lubricants are referred in the procedure.

For the torque tightening procedures, refer to the SPM TASK 70-41-00-400-501 and TASK 70-41-01-400-501.

Special torque data and assembly tolerances are included in the procedure.

Special torque data is identified with the symbol * after the torque value.

For the lockwire data and procedure refer to the SPM TASK 70-42-05-400-501.

To identify, lubricate and install seal rings refer to the SPM TASK 70-44-01-400-501.

Make sure that there is a minimum distance of 0.500 in. (12.7 mm) between the harness and an adjacent sharp edge; a part which can move or system with a flammable fluid.

The engine must be isolated from starting air supply, fuel supply and electrical power source while you do this procedure.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
IAE 1R18003 Wrench0AM53IAE 1R180031

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-124 ISOPROPYL ALCOHOLLOCALCoMat 01-124
CoMat 02-147 LOCKWIRELOCALCoMat 02-147
CoMat 10-038 PETROLEUM JELLYLOCALCoMat 10-038
CoMat 10-060 LIQUID PARAFFINLOCALCoMat 10-060
CoMat 10-077 APPROVED ENGINE OILSX333XCoMat 10-077

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Sealing ring1
Sealing ring2

(Pre SBE 73-0078)

Sealing ring1

(SBE 73-0078)

Sealing ring1

(SBE 73-0078)

Sealing ring1

(SBE 73-0078)

Sealing ring1
Sealing ring1

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-00-60-450-143 Install the LP/HP Fuel Pump

    1. Refer to Figure.

    2. Remove all the covers/caps/plugs from the openings.

      3. Install the new Fuel Pumps (73-12-41, 01-145) sealing ring 1 off and the new Fuel Pumps (73-12-41, 01-170) sealing ring 1 off.

      1. Lubricate the sealing rings with CoMat 10-077 APPROVED ENGINE OILS.

      2. Install the sealing rings into the grooves in the pump.

      4. Attach the fuel pump Fuel Pumps (73-12-41, 01-100) to the adapter.

      1. Align the spline shaft of the pump with the spline gear of the gearbox.

      2. Align the aligning pin on the fuel pump with the aligning hole in the adapter.

      3. Attach the pump to the adapter and hold the weight of the pump until step D. is completed.

      5. Install the clamp Fuel Pumps (73-12-41, 01-165).

      1. Put the clamp around the mating flanges of the adpater and the pump.

      2. Safety the clamp with the T-bolt, the trunnion and the stiff-nut of the clamp.

      3. NOTE

        When the strap end tongue become engaged, it makes clicks.

        Tighten the stiff-nut until the strap end of the tongue is engaged with the strap end slot in the female part of the clamp.

      4. Torque the stiff-nut to 70 to 90* lbfin (7.92 to 10.17* Nm).

    2. SUBTASK 72-00-60-450-144 Install the Fuel Flow Transmitter

    1. Refer to Figure.

    2. Install the fuel flow transmitter. Refer to TASK 72-00-32-450-006 (INSTALLATION-013).

    3. SUBTASK 72-00-60-450-145 Install the Fuel Tube (73-11-47,01-100) to the Flexible Hose and the Pump

    1. Refer to Figure and Figure.

      2. Install the new Main Fuel Supply Fuel Tubes (73-11-47, 01-104) sealing ring 1 off.

      2. Install the sealing ring into the groove in the fuel tube Main Fuel Supply Fuel Tubes(73-11-47,01-100).

    3. Attach the fuel tube and the bracket Main Fuel Supply Fuel Tubes (73-11-47, 01-070) to the pump with the three bolts Main Fuel Supply Fuel Tubes (73-11-47, 01-102). Torque the bolts to 85 to 105 lbfin (10.00 to 12.00 Nm).

      4. Connect the fuel tubes Main Fuel Supply Fuel Tubes (73-11-47, 01-100 and FUEL SYSTEM TUBES (RIGID)-POWER PLANT 02-100) to the flexible hoses.

      1. Move the mounting bracket and the flexible hoses in direction U to make the clearances between the fuel tubes and the flexible hoses.

      2. Align the fuel tubes and the flexible hoses and move the flexible hoses in direction D to connect the fuel tubes to the flexible hoses.

      3. Lightly tighten the nuts of the fuel tubes.

    5. Safety the mounting bracket with the five bolts Main Fuel Supply Fuel Tubes (73-11-47, 01-906) and nuts Main Fuel Supply Fuel Tubes (73-11-47, 01-910). Torque the bolts to 85 to 105 lbfin (10.00 to 12.00 Nm).

    6. CAUTION

      HOLD THE UNION OF THE FLEXIBLE HOSE DURING THE TORQUE PROCEDURE TO PREVENT DAMAGE TO THE FLEXIBLE HOSE.

      Torque the nut of the fuel tube Main Fuel Supply Fuel Tubes (73-11-47, 01-100) to 1520 to 1680* lbfin (172 to 190* Nm).

    7. CAUTION

      HOLD THE UNION OF THE FLEXIBLE HOSE DURING THE TORQUE PROCEDURE TO PREVENT DAMAGE TO THE FLEXIBLE HOSE.

      Torque the nut of the fuel tube FUEL SYSTEM TUBES (RIGID)-POWER PLANT (73-11-47, 02-100) to 470 to 510* lbfin (53 to 58* Nm).

    8. Safety the nuts of the fuel tubes with CoMat 02-147 LOCKWIRE.

    4. SUBTASK 72-00-60-450-146-A00 Install the Fuel Tube (73-11-49,02-100) to the FCOC and the Pump (Pre SBE 73-0078)

    1. Refer to Figure, Figure, Figure, Figure and Figure.

    2. Install the restrictor Control Fuel Tubes (73-11-49, 02-090) and the retaining ring Control Fuel Tubes (73-11-49, 02-088) into the fuel tube Control Fuel Tubes (73-11-49, 02-100).

      3. Install the new V2500-A5-73-11-49-01A-941A-D (73-11-49, 01-108) sealing rings 2 off.

      1. Lubricate the sealing rings with CoMat 10-060 LIQUID PARAFFIN or CoMat 10-038 PETROLEUM JELLY.

      2. Install the sealing rings into the grooves in the two ends of the fuel tube.

    4. Attach the fuel tube to the FCOC and the pump with the six bolts Control Fuel Tubes (73-11-49, 02-106). Torque the bolts to 85 to 105 lbfin (10.00 to 12.00 Nm).

    5. Connect the fuel tubes Control Fuel Tubes (73-11-49, 02-500 and Control Fuel Tubes 03-100) to the fuel tube Control Fuel Tubes (73-11-49, 02-100). Torque the nuts of the fuel tubes to 566 to 611 lbfin (64.00 to 69.00 Nm) with IAE 1R18003 Wrench 1 off. Safety the nuts with CoMat 02-147 LOCKWIRE.

    6. Connect the fuel tubes Control Fuel Tubes (73-11-49, 02-700) to the fuel tube Control Fuel Tubes (73-11-49, 02-100). Torque the nuts of the fuel tubes to 159 to 177 lbfin (17.90 to 20.00 Nm). Safety the nut with CoMat 02-147 LOCKWIRE.

      7. Assemble the clip points 0306, 0305, 1185, 0304, 0319 and 0302.

      1. Install the clip Control Fuel Tubes (73-11-49, 02-160), the washer Control Fuel Tubes (73-11-49, 02-158), the bolt Control Fuel Tubes (73-11-49, 02-157) and the nut Control Fuel Tubes (73-11-49, 02-164) at the clip point 0306. Torque the bolt to 36 to 45 lbfin (4.00 to 5.00 Nm).

      2. Install the clips Control Fuel Tubes (73-11-49, 02-152 and Main Fuel Supply Fuel Tubes 73-11-47, 01-128), the washer Control Fuel Tubes (73-11-49, 02-150), the spacer Control Fuel Tubes (73-11-49, 02-154), the bolt Control Fuel Tubes (73-11-49, 02-149) and the clipnut Control Fuel Tubes (73-11-49, 02-156) at the clip point 0305. Torque the bolt to 36 to 45 lbfin (4.00 to 5.00 Nm).

      3. Install the clip Control Fuel Tubes (73-11-49, 02-168), the two washers Control Fuel Tubes (73-11-49, 02-166), the bolt Control Fuel Tubes (73-11-49, 02-165) and the nut Control Fuel Tubes (73-11-49, 02-172) at the clip point 1185. Torque the bolt to 36 to 45 lbfin (4.00 to 5.00 Nm).

      4. Install the clip Control Fuel Tubes (73-11-49, 02-144), the bolt Control Fuel Tubes (73-11-49, 02-141) and the nut Control Fuel Tubes (73-11-49, 02-148) at the clip point 0304. Torque the bolt to 36 to 45 lbfin (4.00 to 5.00 Nm).

      5. Install the clips Control Fuel Tubes (73-11-49, 02-136), the two washers Control Fuel Tubes (73-11-49, 02-134), the bolt Control Fuel Tubes (73-11-49, 02-133) and the nut Control Fuel Tubes (73-11-49, 02-140) at the clip point 0319. Torque the bolt to 36 to 45 lbfin (4.00 to 5.00 Nm).

      6. Install the clips Control Fuel Tubes (73-11-49, 02-128 and Main Fuel Supply Fuel Tubes 73-11-47, 01-136), the washer Control Fuel Tubes (73-11-49, 02-126), the bolt Control Fuel Tubes (73-11-49, 02-125) and the clipnut Control Fuel Tubes (73-11-49, 02-132) at the clip point 0302. Torque the bolt to 36 to 45 lbfin (4.00 to 5.00 Nm).

    5. SUBTASK 72-00-60-450-146-B00 Install the Fuel Tubes (73-11-49,02-100 and 02-300) to the FCOC and the Pump (SBE 73-0078)

    1. Refer to Figure, Figure, Figure, Figure and Figure.

      2. Install the fuel tube Control Fuel Tubes (73-11-49, 02-300) to the FCOC.

      1. Install the restrictor Control Fuel Tubes(73-11-49,02-288) and the retaining ring Control Fuel Tubes (73-11-49, 02-290) into the fuel tube.

      2. Lubricate the new Control Fuel Tubes (73-11-49, 02-308) sealing ring 1 off and Control Fuel Tubes (73-11-49, 02-314) sealing ring 1 off with CoMat 10-060 LIQUID PARAFFIN or CoMat 10-038 PETROLEUM JELLY. Install the sealing rings into the grooves in the fuel tube.

      3. Attach the fuel tube to the FCOC with the three bolts Control Fuel Tubes (73-11-49, 02-316). Tighten the bolts lightly.

      3. Install the fuel tube Control Fuel Tubes (73-11-49, 02-100) to the pump.

      1. Lubricate the new V2500-A5-73-11-49-01A-941A-D (73-11-49, 01-108) sealing ring 1 off with CoMat 10-060 LIQUID PARAFFIN or CoMat 10-038 PETROLEUM JELLY. Install the sealing ring into the groove in the fuel tube.

      2. Attach the fuel tube to the pump and the fuel tube Control Fuel Tubes (73-11-49, 02-300) with the six bolts Control Fuel Tubes (73-11-49, 02-106 and Control Fuel Tubes 02-305). Tighten the bolts lightly.

      3. Torque the bolts Control Fuel Tubes (73-11-49, 02-106 , Control Fuel Tubes 02-305 and Control Fuel Tubes 02-316) to 85 to 105 lbfin (10.00 to 12.00 Nm).

    4. Connect the fuel tubes Control Fuel Tubes (73-11-49, 02-500 and Control Fuel Tubes 03-100) to the fuel tube Control Fuel Tubes (73-11-49, 02-100). Torque the nuts of the fuel tubes to 566 to 611 lbfin (64 to 69 Nm) with IAE 1R18003 Wrench wrench 1 off. Safety the nuts with CoMat 02-147 LOCKWIRE.

    5. Connect the fuel tube Control Fuel Tubes (73-11-49, 02-700) to the fuel tube Control Fuel Tubes (73-11-49, 02-100). Torque the nut of the fuel tube to 159 to 177 lbfin (17.90 to 20.00 Nm) Safety the nuts with CoMat 02-147 LOCKWIRE.

      6. Assemble the clip points 0306, 0305, 1185, 0304, 0319 and 0302.

      1. Install the clip Control Fuel Tubes (73-11-49, 02-160), the washer Control Fuel Tubes (73-11-49, 02-158), the bolt Control Fuel Tubes (73-11-49, 02-157) and the nut Control Fuel Tubes (73-11-49, 02-164) at the clip point 0306. Torque the bolt to 36 to 45 lbfin (4.00 to 5.00 Nm).

      2. Install the clips Control Fuel Tubes (73-11-49, 02-152 and Main Fuel Supply Fuel Tubes 73-11-47, 01-128), the washer Control Fuel Tubes (73-11-49, 02-150), the spacer Control Fuel Tubes (73-11-49, 02-154), the bolt Control Fuel Tubes (73-11-49, 02-149) and the clipnut Control Fuel Tubes(73-11-49,02-156) at the clip point 0305. Torque the bolt to 36 to 45 lbfin (4.00 to 5.00 Nm).

      3. Install the clip Control Fuel Tubes (73-11-49, 02-168), the two washer Control Fuel Tubes (73-11-49, 02-166), the bolt Control Fuel Tubes (73-11-49, 02-165) and the nut Control Fuel Tubes (73-11-49, 02-172) at the clip point 1185. Torque the bolt to 36 to 45 lbfin (4.00 to 5.00 Nm).

      4. Install the clip Control Fuel Tubes (73-11-49, 02-144), the spacer Control Fuel Tubes (73-11-49, 02-145), the bolt Control Fuel Tubes (73-11-49, 02-141) and the nut Control Fuel Tubes (73-11-49, 02-148) at the clip point 0304. Torque the bolt to 36 to 45 lbfin (4.00 to 5.00 Nm).

      5. Install the clip Control Fuel Tubes (73-11-49, 02-136), the spacer Control Fuel Tubes (73-11-49, 02-138), the bolt Control Fuel Tubes (73-11-49, 02-133) and the nut Control Fuel Tubes (73-11-49, 02-140) at the clip point 0319. Torque the bolt to 36 to 45 lbfin (4.00 to 5.00 Nm).

      6. Install the clips Control Fuel Tubes (73-11-49, 02-128 and Main Fuel Supply Fuel Tubes 73-11-47, 01-136), the washer Control Fuel Tubes (73-11-49, 02-126), the bolt Control Fuel Tubes (73-11-49, 02-125) and the clipnut Control Fuel Tubes (73-11-49, 02-132) at the clip point 0302. Torque the bolt to 36 to 45 lbfin (4.00 to 5.00 Nm).

    6. SUBTASK 72-00-60-450-147 Install the Fuel Metering Unit (FMU)

    1. Refer to Figure.

    2. Install the FMU to the pump. Refer to TASK 72-00-60-450-002-B00 (INSTALLATION-006, CONFIG-002).

    3. Install the fuel tube Control Fuel Tubes (73-11-49, 05-100) to the pump. Refer to TASK 72-00-60-450-002-B00 (INSTALLATION-006, CONFIG-002).

    4. Connect the electrical connectors and the tubes to the FMU. Refer to TASK 72-00-60-450-002-B00 (INSTALLATION-006, CONFIG-002).

    7. Figure: Install the pump

    Install the pump

    Figure: Install the fuel flow transmitter

    Install the fuel flow transmitter

    Figure: Install the fuel tube to the flexible hose and the pump

    Install the fuel tube to the flexible hose and the pump

    Figure: Install the fuel tube to the flexible hose and the pump

    Install the fuel tube to the flexible hose and the pump

    Figure: Pre SBE 73-0078: Install the fuel tube to the FCOC and the pump

    Pre SBE 73-0078: Install the fuel tube to the FCOC and the pump

    Figure: Pre SBE 73-0078: Install the fuel tube to the FCOC and the pump

    Pre SBE 73-0078: Install the fuel tube to the FCOC and the pump

    Figure: SBE 73-0078: Install the fuel tube to the FCOC and the pump

    SBE 73-0078: Install the fuel tube to the FCOC and the pump

    Figure: SBE 73-0078: Install the fuel tube to the FCOC and the pump

    SBE 73-0078: Install the fuel tube to the FCOC and the pump

    Figure: Assemble the clip points

    Assemble the clip points

    Figure: Assemble the clip points

    Assemble the clip points

    Figure: Assemble the clip points

    Assemble the clip points

    Figure: LP/HP fuel pump

    LP/HP fuel pump

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised the procedural step. (21VC098)

Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X333X
Enterprise Name:REFER TO V2500 SB ENG-79-0108
Link not Found
Manufacturer Code:LOCAL
Supply Number:CoMat 01-124
Type:sp01
Supply Short Name:CoMat 01-124 ISOPROPYL ALCOHOL
Supply Name:CoMat 01-124 ISOPROPYL ALCOHOL
Specification Groups:
Doc NumberType
OMAT:1/40GPR TECHNICAL GRADE
PMC 9094GPR TECHNICAL GRADE
JCR-011GPR TECHNICAL GRADE
Suppliers:
ManufacturerRemarks
LOCAL
U1185
24853
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 02-147
Type:sp01
Supply Short Name:CoMat 02-147 LOCKWIRE
Supply Name:CoMat 02-147 LOCKWIRE
Specification Groups:
Doc NumberType
AIA/NAS NASM20995 Part Number MS20995C32 (0,8 MM)
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:K6835
Supply Number:CoMat 10-038
Type:sp01
Supply Short Name:CoMat 10-038 PETROLEUM JELLY
Supply Name:CoMat 10-038 PETROLEUM JELLY
Specification Groups:
Doc NumberType
SILKOLENE 775 CERTIFIED TO DEF STAN 91-38 GRADE PX-7 OR TO NATO S-743
Suppliers:
ManufacturerRemarks
K6835
U1757
Manufacturer Code:LOCAL
Supply Number:CoMat 10-060
Type:sp01
Supply Short Name:CoMat 10-060 LIQUID PARAFFIN
Supply Name:CoMat 10-060 LIQUID PARAFFIN
Specification Groups:
Doc NumberType
OMAT:CoMat 1020BP TECHNICAL WHITE OIL
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X
Manufacturer Code:0AM53
Tool Number:IAE 1R18003
Tool Name:IAE 1R18003 Wrench