TASK 72-00-60-450-003 External Gearbox Components - Install The Oil Pressure Pump And Filter Assembly, Installation-007

DMC:V2500-A0-72-00-6050-02A-720A-B|Issue No:003.00|Issue Date:2015-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-00-60-450-003 External Gearbox Components - Install The Oil Pressure Pump And Filter Assembly, Installation-007

NOTE

New oil pressure pump and filter assembly are supplied without filter installed. Oil Filter is required only if the oil pressure pump and filter assembly is replaced with the new oil pressure pump and filter assembly.

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For standard torque data and procedures refer to the SPM TASK 70-41-00-400-501 and SPM TASK 70-41-02-400-501.

Special torque data and assembly tolerances are included in the procedure.

Lubricate all threads and abutment faces of the nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS, unless other lubricants are referred to in the procedure.

To identify, the lubricate and install seal rings refer to TASK 70-44-01-400-501.

After assembly apply CoMat 07-012 AIR DRYING ENAMEL to any damaged surface protection, joint flanges and attach parts. Use the correct color of air drying enamel. Refer to TASK 70-38-06-380-501 .

The number of each radial location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

Transportation covers/blanks must be removed immediately before the installation of the component.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

New oil pressure pump and filter assembly are supplied without filter installed. Oil Filter is required only if the oil pressure pump and filter assembly is replaced with the new oil pressure pump and filter assembly.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 07-012 AIR DRYING ENAMEL0AM53CoMat 07-012
CoMat 10-077 APPROVED ENGINE OILSLOCALCoMat 10-077

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Packing1
Packing1
Packing2
Packing4
Packing1
Oil FilterLOCALOil Filter1

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-00-60-050-101 Remove the Crank Cover

    1. Refer to Figure.

    2. Remove the two nuts and washers which attach the crank cover to the gearbox.

    3. Remove the crank cover.

    4. Discard the packing.

    2. SUBTASK 72-00-60-450-103 Install the Sleeve and the Strainer

    1. Refer to Figure.

    2. Lubricate the new OIL-PRESSURE PUMP/FILTER HOUSING (79-21-41, 01-962) packings 4 off with CoMat 10-077 APPROVED ENGINE OILS and install onto the two ends of the sleeve.

    3. Install one end of the sleeve into the seat adjacent the mounting flange of the oil pressure pump.

    4. Lubricate the new OIL-PRESSURE PUMP/FILTER HOUSING (79-21-41, 01-952) packings 2 off with CoMat 10-077 APPROVED ENGINE OILS and install onto the strainer.

    5. Install the strainer into the seat adjacent the mounting flange of the oil pressure pump.

    3. SUBTASK 72-00-60-450-104 Install the Oil Pressure Pump and Filter Assembly

    1. Refer to Figure.

    2. If you install a new or overhauled oil pressure pump and filter assembly, install a new oil filter. Refer to TASK 72-00-60-450-011.

      NOTE

      Spare oil pressure pump and filter assemblies are delivered without filter element installed.

    3. Lubricate the new OIL-PRESSURE PUMP/FILTER HOUSING (79-21-41, 01-034) packing 1 off, with CoMat 10-077 APPROVED ENGINE OILS and install on the flange of the oil pressure pump.

    4. Lubricate the oil pump seat on the gearbox casing with CoMat 10-077 APPROVED ENGINE OILS.

    5. NOTE

      Use the wrench to turn the gear train of the gearbox to engage the gear of the oil pressure pump with the oil pressure pump drive gear.

      Install a wrench onto the starter idler gear.

    6. Install the oil pressure pump and filter assembly on the front flange of the gearbox.

    7. Make sure that the sleeve and the strainer engage with their seats on the oil pressure pump.

    8. Engage the gear of the oil pressure pump with the oil pressure pump drive gear.

    9. Install the six washers and nuts that attach the oil pressure pump and filter assembly to the gearbox casing.

    10. Torque the nuts to between 85 and 95 lbfin (9.604 and 10.734 Nm).

    11. Remove the wrench from the starter idler gear.

    4. SUBTASK 72-00-60-450-105 Connect the ACOC Oil Supply Tube

    1. Refer to Figure.

    2. Lubricate the new OIL-PRESSURE OIL TUBES-ENGINE (79-21-49, 01-096) packing 1 off with CoMat 10-077 APPROVED ENGINE OILS and install onto the flange of the tube.

    3. Attach the tube to the oil pressure pump with the three bolts. Torque the bolts to 100 lbfin (11.3 Nm).

    5. SUBTASK 72-00-60-450-106 Install the Crank Cover

    1. Refer to Figure.

    2. Lubricate the new ENGINE-MAIN GEARBOX CASE AND FITTINGS (72-60-21, 01-280) packing 1 off with CoMat 10-077 APPROVED ENGINE OILS and install onto the flange of the crank cover.

    3. Lubricate the crank cover seat on the gearbox casing with CoMat 10-077 APPROVED ENGINE OILS.

    4. Install the crank cover on the gearbox and align with the studs.

    5. Install the two washers and nuts. Torque the nuts to between 85 and 95 lbfin (9.604 and 10.734 Nm).

    6. SUBTASK 72-00-60-610-053 Fill the Oil Tank and the Engine Oil System

    1. WARNING

      DO NOT GET ENGINE OIL ON YOUR SKIN FOR LONG PERIODS. THE OIL IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND INTO YOUR BODY.

      Make sure that the drain plugs and all the oil system components are installed.

    2. Lift the handle of the cap and turn to the open position. Remove the cap from the manual filler port of the oil tank.

    3. Fit the oil tank with new CoMat 10-077 APPROVED ENGINE OILS until the tank is full.

      4. Install the oil tank cap.

      1. Replace OIL-OIL TANK (79-11-41, 01-760) packing 1 off of the cap if the cuts or other defects are found.

      2. Make sure that the handle of the cap is in the open position.

      3. Align the locks of the cap with the slots on the filler neck. Install the cap and turn the handle on the closed position.

      4. Lower the handle to lock the oil tank cap.

    5. Prime the engine oil system. Refer to TASK 71-00-00-700-061-A00 or TASK 71-00-00-700-061-B00.

    7. Figure: Crank cover

    Crank cover

    Figure: Oil pressure pump and filter assembly

    Oil pressure pump and filter assembly

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised Subtask 72-00-60-450-104 to add "or overhauled". (14VF845)

Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Link not Found
Manufacturer Code:0AM53
Supply Number:CoMat 07-012
Type:sp01
Supply Short Name:CoMat 07-012 AIR DRYING ENAMEL
Supply Name:CoMat 07-012 AIR DRYING ENAMEL
Specification Groups:
Doc NumberType
USE COMAT 07-038
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X