TASK 72-32-19-100-001 Hydraulic Seal - Clean, Cleaning-001

DMC:V2500-A0-72-32-1901-00A-251A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-19-100-001 Hydraulic Seal - Clean, Cleaning-001

Effectivity

FIG/ITEM

PART NO.

01-100

5A0698

01-100

5A1085

01-100

5A1865

01-100

5A1900

General

This TASK gives the procedure to clean the hydraulic seal assembly. For the other hydraulic seal assembly parts, refer to TASK 72-32-19-100-000.

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

Fig/item numbers in parentheses in the procedure agree with those used in the IPC.

References

Refer to the SPM for data on these items.

Cleaning - General Information, SPM TASK 70-10-00-100-501

Make-up of the Solutions to Solvent Clean (All Metals), SPM TASK 70-11-26-300-503

The Test and Control of the Solutions to Solvent Clean (All Metals), SPM TASK 70-11-26-300-503

The Procedure to Solvent Clean (All Metals), SPM TASK 70-11-26-300-503

Make-up of the Solutions to Remove Dry Film Lubricant, SPM TASK 70-11-29-100-501

The Test and Control of the Solutions to Remove Dry Film Lubricant, SPM TASK 70-11-29-200-502

The Procedure to Remove Dry Film Lubricant, SPM TASK 70-11-29-300-503

NOTE

The fiberscope above can be obtained from:
OLYMPUS OPTICAL CO. LTD
2951 Ishikawa-cho Hachioji-shi
Tokyo, 192-8507
JAPAN
Tel (81) 426-42-2509 FAX (81) 426-42-2341 
OLYMPUS AMERICA INC.
2 Corporate Center Drive, Melville,
New York 11747-3157
United States of America
Tel (1) 631-844-5000 FAX (1) 631-844-5620

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
FiberscopeLOCALIF2D5-6
IAE 3J12811 Scraper, Cleaning0AM53IAE 3J128111

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-041 ALKALINE RUST REMOVERLOCALCoMat 01-041
CoMat 01-067 ALKALINE PERMANGANATE COMPOUND - DELETED0AM53CoMat 01-067
CoMat 01-144 ALKALINE RUST REMOVER71361CoMat 01-144
CoMat 02-099 LINT-FREE CLOTHLOCALCoMat 02-099

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-19-110-051 Remove the Soft Dirt and Dust

      1. Remove the soft dirt and dust. Refer to the SPM TASK 70-11-26-300-503.

      1. Use a soft bristle brush or swab.

      2. Dry.

      1. Use clean dry air blast or CoMat 02-099 LINT-FREE CLOTH.

    2. SUBTASK 72-32-19-110-052 Remove the Dry Film Lubricant

      1. Soak. Refer to the SPM TASK 70-11-29-300-503

      1. Use CoMat 01-041 ALKALINE RUST REMOVER. Immersion time must not over 15 minutes.

      2. Wash.

      1. Use cold water. Use an air/water pressure gun.

        NOTE

        If the dry film lubricant is still present, do Step.

      3. Dry.

      1. Use clean dry air blast or CoMat 02-099 LINT-FREE CLOTH.

    3. SUBTASK 72-32-19-110-053 Remove the Residual Dry Film Lubricant

      1. Soak. Refer to the SPM TASK 70-11-11-300-503 SUBTASK 70-11-11-300-002.

      2. Wash.

      1. Use cold water. Use an air/water pressure gun.

      3. Dry.

      1. Use clean dry air blast or CoMat 02-099 LINT-FREE CLOTH.

    4. SUBTASK 72-32-19-110-057 Remove the Coking from the Hydraulic Seal Assembly

      CAUTION

      BE CAREFUL NOT TO DAMAGE THE SURFACE OF THE HYDRAULIC SEAL ASSEMBLY WHEN REMOVING COKING BY SCRAPER.

    1. Refer to Figure.

    2. Remove the coking as far as possible from the hydraulic seal assembly using scraper IAE 3J12811.

      3. Soak. Refer to the SPM TASK 70-11-13-300-503.

      1. Use CoMat 01-144 ALKALINE RUST REMOVER. Immersion time must not be over 90 minutes.

      4. Wash.

      1. Use cold water. Use an air/water pressure gun.

      5. Dry.

      1. Use clean dry air blast.

    6. Remove coking residue by dry plastic blast. Refer to the SPM TASK 70-12-07-120-501.

    7. Remove all abrasive media. Refer to the SPM TASK 70-12-07-120-501.

      8. Do a boroscope inspection for coking.

      1. Put the fiberscope in position to examine the inside of the hydraulic seal assembly. Use industrial fiberscope IF2D5-9 (insertion tube is 0.10in. (2,5 mm)) diameter, IF4D5-7 (insertion tube is 0.16in. (4,1 mm)) diameter or equivalent.

        2. Examine the coked area of the inside of the hydraulic seal assembly.

        1. If there is deposit reside of coking, it is not acceptable.

      9. Examine the coked area of the outside of the hydraulic seal assembly.

      1. If there is deposit residue of coking, it is not acceptable.

    10. If coking is still present, do steps 8.A. to 8.H

    11. Apply the temporary rust preventative per TASK 70-38-05-380-501

    5. Figure: Boroscope inspection - hydraulic seal assembly

    Boroscope inspection - hydraulic seal assembly

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:71361
Enterprise Name:DELETED, SEE VENDOR CODE 3MCT7
BU Name:DELETED, SEE VENDOR CODE 3MCT7
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 01-041
Type:sp01
Supply Short Name:CoMat 01-041 ALKALINE RUST REMOVER
Supply Name:CoMat 01-041 ALKALINE RUST REMOVER
Specification Groups:
Doc NumberType
OMAT: 173 (RR REF)ARDROX 185 DEF STAN 03-2
SPMC 52 (PW REF)ARDROX 185 DEF STAN 03-2
JCR-045 (JAEC REF)ARDROX 185 DEF STAN 03-2
381-160024 (FIAT REF)ARDROX 185 DEF STAN 03-2
Suppliers:
ManufacturerRemarks
LOCAL
23373
37127
B1082
D1940
IE108
IE206
K6835
K6858
C1308
0L040
Manufacturer Code:0AM53
Supply Number:CoMat 01-067
Type:sp01
Supply Short Name:CoMat 01-067 ALKALINE PERMANGANATE COMPOUND - DELETED
Supply Name:CoMat 01-067 ALKALINE PERMANGANATE COMPOUND - DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:71361
Supply Number:CoMat 01-144
Type:sp01
Supply Short Name:CoMat 01-144 ALKALINE RUST REMOVER
Supply Name:CoMat 01-144 ALKALINE RUST REMOVER
Specification Groups:
Doc NumberType
OMAT: 173JCEE-BEE J-84A
SPMC 2CEE-BEE J-84A
JCR-046CEE-BEE J-84A
Suppliers:
ManufacturerRemarks
71361
Manufacturer Code:X222X
Supply Number:CoMat 02-099
Type:sp01
Supply Short Name:CoMat 02-099 LINT-FREE CLOTH
Supply Name:CoMat 02-099 LINT-FREE CLOTH
Specification Groups:
Doc NumberType
WHERE COMAT 02-099 IS SPECIFIED WITH NO SUFFIX, USE COMAT 02-099A OR COMAT 02-099B.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:0AM53
Tool Number:IAE 3J12811
Tool Name:IAE 3J12811 Scraper, Cleaning
Manufacturer Code:LOCAL
Tool Number:IF2D5-6
Tool Name:Fiberscope