TASK 72-32-85-200-001-A00 Fan Case - Examine, Inspection-001

DMC:V2500-A0-72-32-8501-00A-300A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-85-200-001-A00 Fan Case - Examine, Inspection-001

Effectivity

FIG/ITEM

PART NO.

01-100

5W0069

01-100

5W0072

01-100

5W0081

01-100

5W0093

01-100

5W0094

01-100

5W0100

01-100

5W0184

01-100

5W0186

01-100

5W0187

01-100

5W0188

01-100

5W0189

01-100

5W0190

01-100

5W0199

01-100

5W0200

01-100

5W0201

01-100

5W0202

01-100

5W0203

01-100

5W0204

01-100

5W0205

01-100

5W0209

01-100

5W0210

01-100

5W0211

01-100

5W0212

01-100

5W0213

General

This TASK gives the procedure for the inspection of the fan case assembly.

The policy that is necessary for inspection is given in the SPM TASK 70-20-00-200-501.

All parts must be cleaned before any part is examined. Refer to the SPM TASK 70-10-00-100-501.

All parts must be visually examined for damage, corrosion and wear. Any defects that are not identified in the procedure must be referred to IAE.

The procedure for those parts which must have a crack test is given in Step. Do the test before the part is visually examined. Limits for cracks are given in the SUBTASK for each part.

Do not discard any part until you are sure there are no repairs available. Refer to the instructions in Repair before a discarded part is used again or oversize parts are installed.

Parts which should be discarded can be held although no repair is available. The repair of a discarded part could be shown to be necessary at a later date.

All parts must be examined to make sure that all repairs have been completed satisfactorily.

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

References

Refer to the SPM for the data on these items.

Definitions of Damage, SPM TASK 70-02-02-350-501

Inspection of Parts, SPM TASK 70-20-00-200-501

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
IAE 2J13056 Gage, wear0AM53IAE 2J130561

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-224 SILICONE ADHESIVE POLYESTERTAPELOCALCoMat 02-224

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-85-230-051 Examine the Fan Case Assembly for Cracks

    1. NOTE

      For the method to clean the part, refer to the SPM TASK 70-11-26-300-503.

      Clean the part. Refer to TASK 72-32-85-100-000 (CLEANING-000).

      2. Do the crack test on the part that is given below. Use the applicable penetrant inspection procedure.

        PART IDENT

        TASK/SUBTASK

        Fan case assembly

        NOTE

        Use CoMat 02-224 SILICONE ADHESIVE POLYESTERTAPE and polyethylene sheet to protect anti-ice impact, attrition and acoustic linings.

        1. Cracked

        1. Reject

    2. SUBTASK 72-32-85-220-055 Examine the Fan Case Assembly (01-100) Flange

    1. Refer to Figure.

      2. Examine the flange at location 1.

        1. Galled

        1. Repair, VRS1405 TASK 72-32-85-300-005 (REPAIR-005)

        2. Bolt hole edge burred

        1. Repair, VRS1405 TASK 72-32-85-300-005 (REPAIR-005)

    3. SUBTASK 72-32-85-220-056 Examine the Fan Case Assembly (01-100) Outer Surface and Inner Surface

    1. Refer to Figure.

      2. Examine the outer surface and inner surface at location 2 and 3.

        1. Scored or galled

        1. Repair, VRS1405 TASK 72-32-85-300-005 (REPAIR-005)

    4. SUBTASK 72-32-85-220-057 Examine the Fan Case Assembly (01-100) Front Attrition Lining

    1. Refer to Figure and Figure.

      2. Examine the front attrition lining at location 11.

        1. Worn.

          2. Less than 0.100 in. (2.54 mm) in depth around circumference

          1. Accept

          3. More than in Step and down to the depth of the Glass Reinforced Composite (GRC) layer

          1. Repair, VRS1411 TASK 72-32-85-300-002 (REPAIR-002)

        2. Damaged.

          1. Down to the depth of the GRC layer

          1. Repair, VRS1411 TASK 72-32-85-300-002 (REPAIR-002)

          2. Below the GRC layer and not more than 4 sqin (25.8 sq cm) attrition lining

          1. Repair, VRS1412 TASK 72-32-85-300-003 (REPAIR-003)

          3. More than in Step

          1. Repair, VRS1955 TASK 72-32-85-300-007 (REPAIR-007)

    5. SUBTASK 72-32-85-220-058 Examine the Fan Case Assembly (01-100) Rear Attrition Lining

    1. Refer to Figure and Figure.

      2. Examine the rear attrition lining at location 10.

        1. Worn.

          2. Less than 0.100 in. (2.54 mm) in depth around circumference

          1. Accept

          3. More than in Step and down to the depth of the GRC layer

          1. Repair, VRS1411 TASK 72-32-85-300-002 (REPAIR-002)

        2. Damaged.

          1. Down to the depth of the GRC layer

          1. Repair, VRS1411 TASK 72-32-85-300-002 (REPAIR-002)

          2. Below the GRC layer and not more than 20 percent of rear attrition lining

          1. Repair, VRS1412 TASK 72-32-85-300-003 (REPAIR-003)

          3. More than in Step

          1. Repair, VRS1956 TASK 72-32-85-300-008 (REPAIR-008)

    6. SUBTASK 72-32-85-220-059 Examine the Fan Case Assembly (01-100) Acoustic Lining

    1. Refer to Figure.

      2. Examine the acoustic lining at location 3.

        1. Damaged.

          1. Less than 20 percent of the acoustic lining

          1. Repair, VRS1408 TASK 72-32-85-300-001 (REPAIR-001)

          2. More than in Step

          1. Repair, VRS1958 TASK 72-32-85-300-010 (REPAIR-010)

          3. Loose

          1. Repair, VRS1958 TASK 72-32-85-300-010 (REPAIR-010)

    7. SUBTASK 72-32-85-220-096 Examine the Fan Case Assembly (01-100) Flexible Ring

    1. Refer to Figure.

      2. Examine the flexible ring at location 5.

        1. Scored or galled

        1. Repair, VRS1405 TASK 72-32-85-300-005 (REPAIR-005)

    8. SUBTASK 72-32-85-220-097 Examine the Fan Case Assembly (01-100) Hook

    1. Refer to Figure.

      2. Examine the hook at location 6.

        1. Scored or galled

        1. Repair, VRS1405 TASK 72-32-85-300-005 (REPAIR-005)

    9. SUBTASK 72-32-85-220-060 Examine the Fan Case Assembly (01-100) Front, Middle and Rear Anti Ice Impact Panels

    1. Refer to Figure.

      2. Examine the front, middle and rear anti ice impact panel at locations 7, 8 and 9.

        1. Damaged.

          1. Less than 20 percent of each anti ice impact panels

          1. Repair, VRS1952 TASK 72-32-85-300-004 (REPAIR-004)

          2. More than in Step

          1. Repair, VRS1959 TASK 72-32-85-300-014 (REPAIR-014)

        2. Loose

        1. Repair, VRS1959 TASK 72-32-85-300-014 (REPAIR-014)

      3. Examine the blue filler material between the middle anti ice impact panel at location 9 and rear anti ice impact panel at location 8.

        1. Erosion

        1. Repair, VRS1952 TASK 72-32-85-300-004 (REPAIR-004)

    10. SUBTASK 72-32-85-220-061 Examine the Fan Case Assembly (01-100) V Groove

    1. Refer to Figure.

      2. Examine the V groove at location 12.

        1. Nicked, dented, pitted, galled or scored

        1. Repair, VRS1800 TASK 72-32-85-300-055 (REPAIR-055)

    11. SUBTASK 72-32-85-220-062 Examine the Fan Case Assembly (01-100) Anchor Nuts

    1. Refer to Figure.

      2. Examine the anchor nuts at location 13.

        1. Loose or damaged

        1. Repair, VRS1418 TASK 72-32-85-300-012 (REPAIR-012)

    12. SUBTASK 72-32-85-220-063 Examine the Fan Case Assembly (01-100) Oil Seal Tube Mounting Land

    1. Refer to Figure.

      2. Examine the oil seal tube mounting land at location 14.

        1. Loose or damaged wire thread inserts

        1. Repair, VRS1419 TASK 72-32-85-300-013 (REPAIR-013)

    13. SUBTASK 72-32-85-220-130 Examine the Fan Case Assembly (01-100) PTO shaft Tube Bore

    1. Refer to Figure.

      2. Examine the PTO shaft tube bore at location 15.

        1. Worn.

          1. If the diameter is up to 2.189 in. (55.61 mm)

          1. Accept

          2. More than Step

          1. Repair, VRS1413 TASK 72-32-85-300-047 (REPAIR-047)

    14. SUBTASK 72-32-85-220-131 Examine the Fan Case Assembly (01-100) Bushes

    1. Refer to Figure.

      2. Examine the bushes at location 16.

        1. Worn on the bore.

          1. If the diameter is up to 0.194 in. (4.95 mm)

          1. Accept

          2. More than Step

          1. Repair, VRS1712 TASK 72-32-85-300-046 (REPAIR-046)

        2. Nicked, dented, scored and scratched on the bore.

          1. Up to 0.02 in. (0.5 mm)

          1. Accept

          2. More than Step

          1. Repair, VRS1712 TASK 72-32-85-300-046 (REPAIR-046)

        3. Axially loose or missing bushes

        1. Repair, VRS1712 TASK 72-32-85-300-046 (REPAIR-046). Rotation of the bush is permissible.

      3. Examine the bushes at location 17.

        1. Worn on the bore.

          1. If the diameter is up to 0.633 in. (16.1 mm)

          1. Accept

          2. More than in Step

          1. Repair, VRS1712 TASK 72-32-85-300-046 (REPAIR-046)

        2. Nicked, dented, scored and scratched on the bore.

          1. Up to 0.02 in. (0.50 mm)

          1. Accept

          2. More than in Step

          1. Repair, VRS1712 TASK 72-32-85-300-046 (REPAIR-046)

        3. Axially loose or missing bushes

        1. Repair, VRS1712 TASK 72-32-85-300-046 (REPAIR-046)

    15. Figure: Fan Case Assembly

    Fan Case Assembly

    Figure: Locations on the Fan Case Assembly

    Locations on the Fan Case Assembly

    Figure: Inspection Tool of Attrition Lining

    Inspection Tool of Attrition Lining

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 02-224
Type:sp01
Supply Short Name:CoMat 02-224 SILICONE ADHESIVE POLYESTER TAPE
Supply Name:CoMat 02-224 SILICONE ADHESIVE POLYESTERTAPE
Specification Groups:
Doc NumberType
FLASHTAPE 2
Suppliers:
ManufacturerRemarks
LOCAL
IE532
85670
Manufacturer Code:0AM53
Tool Number:IAE 2J13056
Tool Name:IAE 2J13056 Gage, wear