TASK 72-00-60-450-001-A00 External Gearbox Components - Install The Dedicated Alternator Stator, Installation-005

DMC:V2500-A1-72-00-6050-00B-720A-B|Issue No:002.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

V2500-A1

Common Information

TASK 72-00-60-450-001-A00 External Gearbox Components - Install The Dedicated Alternator Stator, Installation-005

General

Fig/item numbers in parentheses in the procedure agree with those used in the EIPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the EIPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS, unless other lubricants are referred to in the procedure.

Special torque data is identified with the symbol * after the torque value.

For the torque tightening procedures refer to the SPM TASK 70-41-00-400-501, SPM TASK 70-41-01-400-501 and SPM TASK 70-41-02-410-501.

To identify, lubricate and install seal rings refer to the SPM TASK 70-44-01-400-501.

For lockwire data and procedures refer to the SPM TASK 70-42-05-400-501.

For safety cable data and procedures refer to the SPM TASK 70-42-08-400-501.

Safety the threaded fasteners in the ATA Chapter/Section/Subject 71-51-41 as applicable with CoMat 02-274 SAFETY CABLE KIT or CoMat 02-275 SAFETY CABLE KIT.

After assembly apply CoMat 07-038 AIR DRYING ENAMEL to any damaged surface protection, joint flanges and attaching parts. Use the correct color of air drying enamel. Refer to the SPM TASK 70-38-21-380-501.

Transportation covers/blanks must not be removed until immediately before installation of the components.

Do not remove the special plastic caps from electrical connections until immediately before installation. This will give protection from unwanted material.

For the data on the electrical connectors refer to the SPM TASK 70-43-00-400-501.

NOTE

  1. To identify the consumable materials refer to the PCI.

  2. SBE 70-0813 : Announcement of introduction of safety cable as a preferred method to lockwire.

  3. Safety the threaded fasteners in this TASK with safety cable for the ATA Chapter/Section/Subject detailed in 2. General.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-002 SOLVENT, DELETED.0AM53CoMat 01-002
CoMat 02-126 LOCKWIRELOCALCoMat 02-126
CoMat 02-274 SAFETY CABLE KITLOCALCoMat 02-274
CoMat 02-275 SAFETY CABLE KITLOCALCoMat 02-275
CoMat 07-038 AIR DRYING ENAMELK3504CoMat 07-038
CoMat 10-077 APPROVED ENGINE OILSLOCALCoMat 10-077

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Sealing ring1

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-00-60-450-069-A00 Install the Dedicated Alternator Stator (Pre SBE 75-0010)

    1. Refer to Figure.

    2. WARNING

      WHEN YOU USE COMAT 01-002 INHIBITED AND STABILIZED TRICHLOROETHANE YOU MUST USE THE NECESSARY PROTECTIVE CLOTHING. DO NOT GET THE SOLVENT ON YOUR SKIN OR IN YOUR EYES. YOU MUST NOT SMOKE WHEN YOU USE THE SOLVENT AS THE VAPOR CHANGES AND BECOMES TOXIC.

      Clean the mating faces of the dedicated alternator with CoMat 01-002 SOLVENT, DELETED..

    3. Examine the mating faces for high metal and remove if applicable.

    4. Lightly lubricate a new DEDICATED ALTERNATOR STATOR (73-22-38, 01-110) sealing ring 1 off with CoMat 10-077 APPROVED ENGINE OILS, and install it on the dedicated alternator stator DEDICATED ALTERNATOR STATOR (73-22-38, 01-100).

    5. Attach the dedicated alternator stator to the external gearbox with the three bolts DEDICATED ALTERNATOR STATOR (73-22-38, 01-106) and the three nuts DEDICATED ALTERNATOR STATOR (73-22-38, 01-102). Torque the nuts to 85 to 105 lbfin (10 to 12 Nm).

    6. NOTE

      A EEC harness incorporating SBE 71-0219 or SBE 71-0221 can only be installed to a SBE 73-0138 dedicated alternator stator with revised electrical connectors.

      Connect the electrical connectors 4005EV-A and 4005EV-B and torque them to 16 * lbfin (1.8 Nm).

    2. SUBTASK 72-00-60-450-069-B00 Install the Dedicated Alternator Stator (SBE 75-0010 and SBE 73-0093)

    1. Refer to Figure.

    2. WARNING

      WHEN YOU USE COMAT 01-002 INHIBITED AND STABILIZED TRICHLOROETHANE YOU MUST USE THE NECESSARY PROTECTIVE CLOTHING. DO NOT GET THE SOLVENT ON YOUR SKIN OR IN YOUR EYES. YOU MUST NOT SMOKE WHEN YOU USE THE SOLVENT AS THE VAPOR CHANGES AND BECOMES TOXIC.

      Clean the mating faces of the dedicated alternator with CoMat 01-002 SOLVENT, DELETED..

    3. Examine the mating faces for high metal and remove if applicable.

    4. Lightly lubricate a new DEDICATED ALTERNATOR STATOR (73-22-38, 01-110) sealing ring 1 off with CoMat 10-077 APPROVED ENGINE OILS, and install it on the dedicated alternator stator DEDICATED ALTERNATOR STATOR (73-22-38, 01-100).

    5. Attach the dedicated alternator stator to the external gearbox with the three bolts DEDICATED ALTERNATOR STATOR (73-22-38, 01-106) and the three nuts DEDICATED ALTERNATOR STATOR (73-22-38, 01-102). Torque the nuts to 85 to 105 lbfin (10 to 12 Nm).

    6. SBE 73-0093 : Attach the dedicated alternator stator to the external gearbox with the three bolts ENGINE-DEDICATED ALTERNATOR DRIVE GEAR ASSEMBLY (72-60-33, 01-440) and the three nuts ENGINE-DEDICATED ALTERNATOR DRIVE GEAR ASSEMBLY (72-60-33, 01-430). Torque the nuts to 85 to 105 lbfin (10 to 12 Nm).

    7. Connect the tube 248 to the dedicated alternator stator and torque the tube nut to 283 to 310 lbfin (32 to 35 Nm). Safety the tube nut with CoMat 02-126 LOCKWIRE.

    8. NOTE

      A EEC harness incorporating SBE 71-0219 or SBE 71-0221 can only be installed to a SBE 73-0138 dedicated alternator stator with revised electrical connectors.

      Connect the electrical connectors 4005EV-A and 4005EV-B and torque them to 16 * lbfin (1.8 Nm).

    3. SUBTASK 72-00-60-450-069-C00 Install the Stator Generator (SBE 73-0076 and SBE 73-0093)

    1. Refer to Figure.

    2. WARNING

      WHEN YOU USE COMAT 01-002 INHIBITED AND STABILIZED TRICHLOROETHANE YOU MUST USE THE NECESSARY PROTECTIVE CLOTHING. DO NOT GET THE SOLVENT ON YOUR SKIN OR IN YOUR EYES. YOU MUST NOT SMOKE WHEN YOU USE THE SOLVENT AS THE VAPOR CHANGES AND BECOMES TOXIC.

      Clean the mating faces of the stator generator with CoMat 01-002 SOLVENT, DELETED..

    3. Examine the mating faces for high metal and remove if applicable.

    4. Lightly lubricate a new DEDICATED ALTERNATOR STATOR (73-22-38, 01-110) sealing ring 1 off with CoMat 10-077 APPROVED ENGINE OILS, and install it on the stator generator DEDICATED ALTERNATOR STATOR (73-22-38, 01-100).

    5. NOTE

      The correct position of the component on the gearbox will be when the position number 1 marked on the stator generator casing is at approximately 3 o'clock position when viewed from the front.

      Attach the stator generator to the external gearbox with the three bolts ENGINE-DEDICATED ALTERNATOR DRIVE GEAR ASSEMBLY (72-60-33, 01-440) and the three nuts ENGINE-DEDICATED ALTERNATOR DRIVE GEAR ASSEMBLY (72-60-33, 01-430). Torque the nuts to 85 to 105 lbfin (10 to 12 Nm).

      6. CAUTION

        YOU MUST MAKE SURE THAT YOU INSTALL THE ALTERNATOR SHROUD IN THE CORRECT POSITION ON THE STATOR GENERATOR TO PREVENT THE COMPONENTS FROM OVERHEATING AND DAMAGE DURING IN SERVICE OPERATIONS.

        Install the alternator shroud DEDICATED ALTERNATOR STATOR (73-22-38, 01-090) on the stator generator.

      1. Position the alternator shroud so the arrow on the shroud is in line with the number 1 and the line marked on the stator generator casing. Refer to the view at B, Figure.

      2. With the arrow aligned make sure the dowel on the shroud engages in the adjacent cooling hole on the casing, this correctly aligns the cooling air inlet on the shroud with the cooling hole in the casing. Tighten the nut on the shroud to hold the shroud firmly in the correct position.

      3. Torque the nut on the alternator shroud to 46-50 lbfin (5.20 to 5.65 Nm).

    7. Connect the tube 248 to the alternator shroud and torque the tube nut to 283 to 310 lbfin (32 to 35 Nm). Safety the tube nut with CoMat 02-126 LOCKWIRE.

    8. NOTE

      A EEC harness incorporating SBE 71-0219 or SBE 71-0221 can only be installed to a SBE 73-0138 dedicated alternator stator with revised electrical connectors.

      Connect the electrical connectors 4005EV-A and 4005EV-B and torque them to 16 * lbfin (1.8 Nm).

    4. SUBTASK 72-00-60-450-069-D00 Install the Dedicated Alternator Stator (SBE 73-0073)

    1. Refer to Figure.

    2. WARNING

      WHEN YOU USE COMAT 01-002 INHIBITED AND STABILIZED TRICHLOROETHANE YOU MUST USE THE NECESSARY PROTECTIVE CLOTHING. DO NOT GET THE SOLVENT ON YOUR SKIN OR IN YOUR EYES. YOU MUST NOT SMOKE WHEN YOU USE THE SOLVENT AS THE VAPOR CHANGES AND BECOMES TOXIC.

      Clean the mating faces of the dedicated alternator with CoMat 01-002 SOLVENT, DELETED..

    3. Examine the mating faces for high metal and remove if applicable.

    4. Lightly lubricate a new DEDICATED ALTERNATOR STATOR (73-22-38, 01-110) sealing ring 1 off with CoMat 10-077 APPROVED ENGINE OILS, and install it on the dedicated alternator stator DEDICATED ALTERNATOR STATOR (73-22-38, 01-100).

    5. Attach the dedicated alternator stator to the external gearbox with the three bolts DEDICATED ALTERNATOR STATOR (73-22-38, 01-106) and the three nuts DEDICATED ALTERNATOR STATOR (73-22-38, 01-102). Torque the nuts to 85 to 105 lbfin (10 to 12 Nm).

    6. Connect the tube 248 to the dedicated alternator stator and torque the tube nut to 283 to 310 lbfin (32 to 35 Nm). Safety the tube nut with CoMat 02-126 LOCKWIRE.

    7. NOTE

      A EEC harness incorporating SBE 71-0219 or SBE 71-0221 can only be installed to a SBE 73-0138 dedicated alternator stator with revised electrical connectors.

      Connect the electrical connectors 4005EV-A and 4005EV-B and torque them to 16 * lbfin (1.8 Nm).

    5. SUBTASK 72-00-60-450-115-A00 Install the Clips at the Electrical Connectors (SBE 71-0063 and Pre SBE 71-0111)

    1. Refer to Figure and Figure

    2. Install the bolt POWER PLANT-ELECTRICAL HARNESS-EEC HARNESS-FAN (71-51-41, 02-405), the nut V2500-A5-72-51-41-02A-941A-D (72-51-41, 02-402), the washers POWER PLANT-ELECTRICAL HARNESS-EEC HARNESS-FAN (71-51-41, 02-406) and the clips POWER PLANT-ELECTRICAL HARNESS-EEC HARNESS-FAN (71-51-41, 02-407 and POWER PLANT-ELECTRICAL HARNESS-EEC HARNESS-FAN 02-408) at clip position 1094 to secure the backshells of the electrical connectors 4005EV-A and 4005EV-B. Torque the nut POWER PLANT-ELECTRICAL HARNESS-EEC HARNESS-FAN (71-51-41, 02-412) to 36 to 45 lbfin (4 to 5 Nm).

    6. SUBTASK 72-00-60-450-115-B00 Safety the Electrical Connectors (SBE 71-0111)

    1. Safety the electrical connectors 4005EV-A and 4005EV-B with Comat CoMat 02-126 LOCKWIRE.

    7. SUBTASK 72-00-60-210-058 Visually Inspect the Electrical Backshells and Cable Clamps

    1. Refer to Figure.

    2. Make sure that all the applicable connectors, backshells and cable clamps are secure.

    3. Make sure that all the applicable backshells and cable clamps are safetied with CoMat 02-126 LOCKWIRE. Refer to the SPM TASK 70-42-05-400-501.

    8. SUBTASK 72-00-60-210-059 Visually Inspect the EEC Harness (01-005) Electrical Backshells and Cable Clamps (SBE 70-0813)

    1. NOTE

      Use this procedure to safety the EEC harness backshells and cable clamps with safety cable.

      Refer to Figure.

    2. Make sure that all the EEC harness connectors, backshells and cable clamps are secure.

    3. Make sure that all the EEC harness backshells and cable clamps are safetied. Safety with CoMat 02-274 SAFETY CABLE KIT or with CoMat 02-275 SAFETY CABLE KIT. Refer to the SPM TASK 70-42-08-400-501.

    9. Figure: Install the dedicated alternator stator

    Install the dedicated alternator stator

    Figure: SBE 73-0076 : Install the stator generator

    SBE 73-0076 : Install the stator generator

    Figure: SBE 71-0063 and Pre SBE 71-0111 : Install the clips at the electrical connectors

    SBE 71-0063 and Pre SBE 71-0111 : Install the clips at the electrical connectors

    Figure: SBE 73-0073: Install the dedicated alternator stator

    SBE 73-0073: Install the dedicated alternator stator

    Figure: Visually inspect the backshells and cable clamps

    Visually inspect the backshells and cable clamps

Requirements After Job Completion

Follow-On Conditions

NONE
Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:K3504
Enterprise Name:INDESTRUCTIBLE PAINT CO LTD
BU Name:NULL
Street:25 PENTOS DRIVE
City:SPARKHILL
Province:BIRMINGHAM
Zip Code:B11 3TA
Country:GREAT BRITAIN
Phone Number:44-121-7022485
Fax Number:44-121-7784338
Email:sales@indestructible.co.uk
Internet:www.indestructible.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Manufacturer Code:X111X
Supply Number:CoMat 01-002
Type:sp01
Supply Short Name:CoMat 01-002 SOLVENT, DELETED.
Supply Name:CoMat 01-002 SOLVENT, DELETED.
Specification Groups:
Doc NumberType
wiring harnesses. Where CoMat 01‐002 is specified to clean mechanical components, use one or more of the solvents that SPM TASK 70‐11‐26‐300‐503 specifies as applicable.DELETED. Where CoMat 01‐002 is specified to clean electrical contacts or wiring harnesses, use one or more of the solvents that SPM TASK 70‐11‐57‐110‐501 specifies to clean electrical contacts or
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:K6835
Supply Number:CoMat 02-126
Type:sp01
Supply Short Name:CoMat 02-126 LOCKWIRE
Supply Name:CoMat 02-126 LOCKWIRE
Specification Groups:
Doc NumberType
DTD 189A, 0.028 TO 0.032 IN DIA
Suppliers:
ManufacturerRemarks
K6835
KB362
LOCAL
U06C8
Manufacturer Code:LOCAL
Supply Number:CoMat 02-274
Type:sp01
Supply Short Name:CoMat 02-274 SAFETY CABLE KIT
Supply Name:CoMat 02-274 SAFETY CABLE KIT
Specification Groups:
Doc NumberType
SAE AS3510-0218K (DIA 0,032 IN LENGTH 18IN)
Suppliers:
ManufacturerRemarks
LOCAL
11851
U0419
70958
H7503
SA221
V384V
Manufacturer Code:X111X
Supply Number:CoMat 02-275
Type:sp01
Supply Short Name:CoMat 02-275 SAFETY CABLE KIT
Supply Name:CoMat 02-275 SAFETY CABLE KIT
Specification Groups:
Doc NumberType
Deleted. Use CoMat 02-274.
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:00BB6
Supply Number:CoMat 07-038
Type:sp01
Supply Short Name:CoMat 07-038 AIR DRYING ENAMEL
Supply Name:CoMat 07-038 AIR DRYING ENAMEL
Specification Groups:
Doc NumberType
OMAT:7/22B (RR REF)IP9138 R1
JCR-029 (JAEC REF)
Suppliers:
ManufacturerRemarks
00BB6
K3504
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X