TASK 72-32-00-430-007-C00 LPC/Intermediate Case Module - Install The No. 1 Bearing Front Seal Support And No. 1 Bearing Compartment Scavenge Oil Tube, Assembly-007

DMC:V2500-A5-72-32-0000-07A-710A-B|Issue No:002.00|Issue Date:2017-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

V2500-A5

Common Information

TASK 72-32-00-430-007-C00 LPC/Intermediate Case Module - Install The No. 1 Bearing Front Seal Support And No. 1 Bearing Compartment Scavenge Oil Tube, Assembly-007

General

This TASK gives the procedure to install the seal support, the front bearing compartment front Air Seal Assembly, the No. 1 Bearing compartment air tubes and the No. 1 Bearing compartment scavenge oil tube. For other parts of the LP Compressor/Intermediate Case Module, refer to TASK 72-32-00-430-000 (ASSEMBLY-000).

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For standard torque data and procedures, refer to the SPM TASK 70-41-00-400-501 and SPM TASK 70-41-02-400-501.

To identify, lubricate and install seal rings, refer to the SPM TASK 70-64-02-640-501.

Special torque data and assembly tolerances are included in the procedure.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS, unless other lubricants are referred to in the procedure.

The abbreviation lntf shows an interference or tight fit. This causes REJECT IF MORE THAN to become REJECT IF LESS THAN. The abbreviation Clear shows a clearance fit.

The number for each radial location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
IAE 1J12442 Guide pin set0AM53IAE 1J124421

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 10-077 APPROVED ENGINE OILSLOCALCoMat 10-077

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Sealing ring1
Sealing ring1
Sealing ring1
Packing1

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-00-220-132-A00 Reference Fits and Clearances of the No. 1 Bearing Support and the No. 1 Ball Bearing at Location 0301 (Pre SBE 72-0391)

    1. Refer to Figure.

    2. Reference dimensions at location 0301. If required, use the data written as a note in TASK 72-32-41-200-000 (INSPECTION-000) and TASK 72-32-54-200-000 (INSPECTION-000).

      Table 1. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 0301

      No. 1 Bearing Support (72-32-41, 01-240), Inside Diameter

      No. 1 Ball Bearing (72-32-54, 01-150), Outer Diameter

      No. 1 Bearing Support Inside Diameter

      12.7947

      12.7938

      0.0000

      No. 1 Bearing Outer Diameter

      12.7952

      12.7947

      0.0014

      lntf

      Table 2. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 0301

      No. 1 Bearing Support (72-32-41, 01-240), Inside Diameter

      No. 1 Ball Bearing (72-32-54, 01-150), Outer Diameter

      No. 1 Bearing Support Inside Diameter

      324.985

      324.960

      0.0000

      No. 1 Ball Bearing Outer Diameter

      325.000

      324.985

      0.04

      Intf

    2. SUBTASK 72-32-00-220-132-B00 Reference Fits and Clearances of the No. 1 Bearing Support and the No. 1 Ball Bearing at Location 0301 (SBE 72-0391)

      SBE 72-0391: New separate type No. 1 Bearing Support Assembly.

    1. Refer to Figure.

    2. Reference dimensions at location 0301. If required, use the data written as a note in TASK 72-32-41-200-000 (INSPECTION-000) and TASK 72-32-54-200-000 (INSPECTION-000).

      Table 3. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 0301

      No. 1 Bearing Front Support Assembly No. 1 Bearing Front Support And Rear Support Assembly (72-32-41, 01-300), Inside Diameter

      No. 1 Ball Bearing (72-32-54, 01-150), Outer Diameter

      No. 1 Bearing Front Support Assembly Inside Diameter

      12.7936

      12.7927

      Intf

      0.0011

      No. 1 Ball Bearing Outer Diameter

      12.7952

      12.7947

      0.0025

      Intf

      Table 4. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 0301

      No. 1 Bearing Front Support Assembly No. 1 Bearing Front Support And Rear Support Assembly (72-32-41, 01-300), Inside Diameter

      No. 1 Ball Bearing (72-32-54, 01-150), Outer Diameter

      No. 1 Bearing Front Support Assembly Inside Diameter

      324.959

      324.934

      Intf

      0.026

      No. 1 Ball Bearing Outer Diameter

      325.000

      324.985

      0.066

      Intf

    3. SUBTASK 72-32-00-430-188 Turn the Fan Frame Assembly Vertical with the Front End Up

    1. Refer to Figure.

    2. Make sure that the Fan Frame Assembly is installed horizontally on the turnover stand. Refer to TASK 72-32-00-430-006 (ASSEMBLY-006).

    3. Release the lock pin from the holes in the handle and the support C of the turnover stand.

    4. Turn the handle to set the Fan Frame Assembly vertical with the front end up.

    5. Install the lock pin in to position to lock the handle.

      NOTE

      Make sure that the hole in the support C and one of the eight holes in the handle are aligned. If necessary, turn the handle to make the two holes aligned.

    4. SUBTASK 72-32-00-430-189-A00 Install the No. 1 Bearing Front Seal Support to the No. 1 Bearing Support (Pre SBE 72-0391)

    1. Refer to Figure and Figure.

      2. Attach the No. 1 Bearing Front Seal Support ENGINE-NO.1 BEARING COMPARTMENT FRONT OIL SEAL (72-32-55, 01-100) to the No. 1 Bearing Front Oil Seal.

      1. Lubricate No. 1 Bearing Front Face Seal Assembly (72-32-53, 01-400) packing1 off with the CoMat 10-077 APPROVED ENGINE OILS.

      2. Install the packing in to the groove in the No. 1 Bearing Front Oil Seal.

      3. Lubricate (02-130) sealing ring 1 off with the CoMat 10-077 APPROVED ENGINE OILS.

      4. Install the sealing ring in to the groove in the No. 1 Bearing Support.

      5. Align the top of the No. 1 Bearing Front Seal Support with top of the No. 1 Bearing Front Oil Seal. Make sure that three of 15 scallops in the No. 1 Bearing Front Seal Support are aligned with the three lugs of the short holder.

        NOTE

        The short holder is installed to the No. 1 Bearing Front Oil Seal in TASK 72-32-50-440-001 (ASSEMBLY-001).

      6. Lower the No. 1 Bearing Front Seal Support on to the No. 1 Bearing Front Oil Seal.

      7. Attach the No. 1 Bearing Front Seal Support with the 18 bolts (02-151) and the washers (02-153). Torque the bolts to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 Nm).

    3. Replace the three bolts (part of the short holder) with the three guide pins (part of IAE 1J12442 Guide pin set 1 off).

      NOTE

      Hold the weight of the No. 1 Bearing Front Seal Support and the No. 1 Bearing Front Oil Seal by your hands during Step, Step and Step.

      4. Install the No. 1 Bearing Front Seal Support on to the No. 1 Bearing Support.

      1. Align the boltholes in the No. 1 Bearing Front Seal Support with the boltholes in the No. 1 Bearing Support.

      2. Slowly lower the No. 1 Bearing Front Seal Support on to the No. 1 Bearing Support.

      3. Attach the No. 1 Bearing Front Seal Support with the 21 bolts (02-120), washers (02-115) and nuts (02-110). Tighten the bolts lightly.

    5. Remove the six screws (part of the short holder) which attach the short holder to the LP Shaft, No. 1 and No. 2 Bearing Assembly. Remove the short holder.

    6. Remove the three guide pins from the No. 1 Bearing Front Oil Seal.

    7. Torque the bolts (02-120) to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 Nm).

    5. SUBTASK 72-32-00-430-189-B00 Install the No. 1 Bearing Front Seal Support to the No. 1 Bearing Support (SBE 72-0391)

      SBE 72-0391: New separate type No. 1 Bearing Support Assembly.

    1. Refer to Figure and Figure.

      2. Attach the No. 1 Bearing Front Seal Support ENGINE-NO.1 BEARING COMPARTMENT FRONT OIL SEAL (72-32-55, 01-100) to the No. 1 Bearing Front Oil Seal.

      1. Lubricate No. 1 Bearing Front Face Seal Assembly (72-32-53, 01-400) packing 1 off with the CoMat 10-077 APPROVED ENGINE OILS.

      2. Install the packing in to the groove in the No. 1 Bearing Front Oil Seal.

      3. Lubricate LP Compressor (LPC) - Intermediate Structure Module (72-32-00, 02-130) sealing ring 1 off with the CoMat 10-077 APPROVED ENGINE OILS.

      4. Install the sealing ring in to the groove in the No. 1 Bearing Support.

      5. Align the top of the No. 1 Bearing Front Seal Support with top of the No. 1 Bearing Front Oil Seal. Make sure that three of 15 scallops in the No. 1 Bearing Front Seal Support are aligned with the three lugs of the short holder.

        NOTE

        The short holder is installed to the No. 1 Bearing Front Oil Seal in TASK 72-32-50-440-001 (ASSEMBLY-001).

      6. Lower the No. 1 Bearing Front Seal Support on to the No. 1 Bearing Front Oil Seal.

      7. Attach the No. 1 Bearing Front Seal Support with the 18 bolts (02-151) and the washers (02-153). Torque the bolts to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 Nm).

    3. Replace the three bolts (part of the short holder) with the three guide pins (part of IAE 1J12442 Guide pin set 1 off).

      NOTE

      Hold the weight of the No. 1 Bearing Front Seal Support and the No. 1 Bearing Front Oil Seal by your hands during Step, Step and Step.

      4. Install the No. 1 Bearing Front Seal Support on to the No. 1 Bearing Support.

      1. Align the boltholes in the No. 1 Bearing Front Seal Support with the boltholes in the No. 1 Bearing Support.

      2. Slowly lower the No. 1 Bearing Front Seal Support on to the No. 1 Bearing Support.

      3. Attach the No. 1 Bearing Front Seal Support with the 21 bolts (02-120), washers (02-115), washers (02-116) and nuts (02-110). Tighten the bolts lightly.

    5. Remove the six screws (part of the short holder) which attach the short holder to the LP Shaft, No. 1 and No. 2 Bearing Assembly. Remove the short holder.

    6. Remove the three guide pins from the No. 1 Bearing Front Oil Seal.

    7. Torque the bolts (02-120) to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 Nm).

    6. SUBTASK 72-32-00-430-190 Install the No. 1 Bearing Compartment Scavenge Oil Tube

    1. Refer to Figure.

    2. Lubricate LP Compressor (LPC) - Intermediate Structure Module (72-32-00, 01-865) sealing ring 1 off with the CoMat 10-077 APPROVED ENGINE OILS and install it in to the hole in the seal support.

    3. Lubricate LP Compressor (LPC) - Intermediate Structure Module (72-32-00, 01-870) sealing ring 1 off with the CoMat 10-077 APPROVED ENGINE OILS and install it in to the groove in the oil tube NO.1 BEARING COMPARTMENT SCAVENGE OIL TUBE (72-32-58, 01-100).

    4. Install the oil tube in to the hole in the Fan Frame at the bottom position.

    5. Install the adapter of the oil tube to the connection in the No. 1 Bearing Front Seal Support and attach with the three bolts (01-860). Torque the bolts to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 Nm).

    7. Figure: Install the Lock Pin in to Position to Lock the Handle of the Turnover Stand

    Install the Lock Pin in to Position to Lock the Handle of the Turnover Stand

    Figure: Install the No. 1 Bearing Front Seal Support and the Air Feed Brackets on to the No. 1 Bearing Support

    Sheet 1

    Legend
    Install the No. 1 Bearing Front Seal Support and the Air Feed Brackets on to the No. 1 Bearing Support

    Sheet 1

    Close

    Figure: Install the No. 1 Bearing Front Seal Support and the Air Feed Brackets on the No. 1 Bearing Support

    Sheet 2

    Legend
    Install the No. 1 Bearing Front Seal Support and the Air Feed Brackets on the No. 1 Bearing Support

    Sheet 2

    Close

    Figure: Apply Jointing Compound to the Mating Face of the No. 1 Bearing Front Seal Support

    Sheet 3

    Legend
    Apply jointing compound to the mating face of the No. 1 Bearing Front Seal Support

    Sheet 3

    Close

    Figure: Install the No. 1 Bearing Compartment Scavenge Oil Tube

    Install the No. 1 Bearing Compartment Scavenge Oil Tube

    Figure: The No. 1 Bearing Support and No. 1 Ball Bearing Fits and Clearances

    The No. 1 Bearing Support and No. 1 Ball Bearing Fits and Clearances

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Updated procedure, fits and clearances tables to standard format. (Editorial)

Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X
Manufacturer Code:0AM53
Tool Number:IAE 1J12442
Tool Name:IAE 1J12442 Guide pin set