DMC:V2500-A0-72-41-2000-01C-710A-B|Issue No:004|Issue Date:2020-02-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-20-440-001-B00 HPC Rear Cases And Vanes Assembly - Assemble The HPC Stage 7 Case And Stator Vanes, Assembly-001

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject the applicable Chapter/Section/Subject comes before the Fig/item number.

For standard torque data and procedures refer to the SPM TASK 70-41-00-400-501, SPM TASK 70-41-01-400-501 and SPM TASK 70-41-02-410-501.

Special torque data and assembly tolerances are included in the procedure.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077A APPROVED ENGINE OIL unless other lubricants are referred to in the procedure.

After assembly apply CoMat 07-038 AIR DRYING ENAMEL to any damaged surface protection, joint flanges and parts used to attach. Use the correct color of the air drying enamel. Refer to the SPM TASK 70-63-02-380-501.

The number for each radial location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

Refer to Figure for a sectional view of the HP compressor rear cases and vanes.

Make sure all the flange faces and tool faces that touch are very clean.

The Fits and Clearances, NEW PART DIMENSIONS AND REJECT IF MORE THAN columns will be used by most operators. This permits the full use of the maximum wear allowance and a reduction in the number of parts which are rejected, is possible.

The column WORN PART DIMENSIONS (Non-select) is included for operators who want to have full interchangeability. If this column is used an increase in the number of parts which are rejected is possible.

After the part has been in service for some time the REJECT IF MORE THAN and WORN PART DIMENSIONS could be changed. The operator must tell IAE and if agreed the manual will be changed.

The abbreviation Intf shows an interference or tight fit. This causes REJECT IF MORE THAN to become REJECT IF LESS THAN.

The abbreviation clear shows a clearance fit.

This TASK gives the procedure to assemble the HP compressor stage 7 case, the vanes, the liners and the stator vane stops. The subsequent TASKS give the procedures to assemble the remaining HP compressor rear cases and stator vanes.

Assemble the HP Compressor Stage 8 Case and Stator Vanes by TASK 72-41-20-440-002-B00 (ASSEMBLY-002).

Assemble the HP Compressor Stage 9 Case and Stator Vanes by TASK 72-41-20-440-003-B00 (ASSEMBLY-003).

Assemble the HP Compressor Stage 10 Case and Stator Vanes by TASK 72-41-20-440-004-B00 (ASSEMBLY-004).

Assemble the HP Compressor Stage 11 Case and Stator Vanes by TASK 72-41-20-440-005-B00 (ASSEMBLY-005).

Machine the Stator Vane Tips and the Rotor Path Ring Liners by TASK 72-41-20-440-006-B00 (ASSEMBLY-006).

Disassemble the HP Compressor Rear Cases and Vanes by TASK 72-41-20-440-007-B00 (ASSEMBLY-007).

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

NOTE

IAE 1R18684 Case extractor is not suitable for pre SBE 72-0296 standard.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

Name	Manufacturer	Part Number / Identification	Quantity	Remark
Heating blanket	LOCAL	Heating blanket
Gloves	LOCAL	Gloves		Heat resistant
IAE 1R18501 Stop alignment tool	0AM53	IAE 1R18501	1
Extractor	LOCAL	IAE R18684
Case Extractor	LOCAL	IAE 1R18434
IAE 1R18684 Case extractor	0AM53	IAE 1R18684	1
IAE 1R18434 Case extractor	0AM53	IAE 1R18434	3
IAE 1R18706 Assembly tool	0AM53	IAE 1R18706	1
IAE 1R19685 Assembly tool	0AM53	IAE 1R19685	1
IAE 1R19686 Assembly tool	0AM53	IAE 1R19686	1

Consumables, Materials and Expendables

Name	Manufacturer	Part Number / Identification	Quantity	Remark
CoMat 07-038 AIR DRYING ENAMEL	00BB6	CoMat 07-038
CoMat 10-077A APPROVED ENGINE OIL	X333X	CoMat 10-077A

Spares

Name	Manufacturer	Part Number / Identification	Quantity	Remark
LINER - 7TH STAGE, FRONT	0AM53	6A4267	1	72-41-21, 03-440
LINER - 7TH STAGE, REAR	0AM53	6A4268	1	72-41-21, 03-490

Safety Requirements

NONE

Procedure

SUBTASK 72-41-20-220-166 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1147. (Pre SBE 72-0296, Pre SBE 72-0343, SBE 72-0296 and SBE 72-0343)

Refer to Figure.

Reference dimensions at location 1147. If required use the data written as a Note in TASK 72-41-21-200-000.

Table 1. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1147
Stage 7 stator vane stop HPC Ring Cases And Related Parts (72-41-21,03-480)
Location in the stage 7 case HPC Ring Cases And Related Parts (72-41-21,03-500)
Stage 7 stator vane stop shank dia	0.2474
	0.2494	0.0010
Stage 7 case stop location bore	0.2504	0.0061
	0.2535

Table 2. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1147
Stage 7 stator vane stop HPC Ring Cases And Related Parts (72-41-21,03-480)
Location in the stage 7 case HPC Ring Cases And Related Parts (72-41-21,03-500)
Stage 7 stator vane stop shank dia	6.285
	6.335	0.025
Stage 7 case stop location bore	6.360	0.155
	6.440

SUBTASK 72-41-20-220-167 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1100. (Pre SBE 72-0296 and Pre SBE 72-0343)

Refer to Figure.

Reference dimensions at location 1100. If required use the data written as a Note in TASK 72-41-21-200-000.

Table 3. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1100
Stage 7 rotor path ring (72-41-21, 03-450)
Location in the front support cone HPC Ring Cases And Related Parts (72-41-21, 03-300)
Stage 7 rotor path ring outer dia	22.500
	22.524	0.011
Front support cone inner flange bore	22.535	0.04
	22.540

Table 4. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1100
Stage 7 rotor path ring (72-41-21, 03-450)
Location in the front support cone HPC Ring Cases And Related Parts (72-41-21,03-300)
Stage 7 rotor path ring outer dia	571.50
	572.10	0.3
Front support cone inner flange bore	572.40	1.02
	572.52

SUBTASK 72-41-20-220-168 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1145. (Pre SBE 72-0296 and Pre SBE 72-0343)

Refer to Figure.

Reference dimensions at location 1145. If required use the data written as a Note in TASK 72-41-21-200-000.

Table 5. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1145
Front support cone (72-41-21, 03-300)
Location in the support cone stiffening ring HPC Ring Cases And Related Parts (72-41-21,03-350)
Front support cone front flange dia	22.728
	22.732	0.007
Support cone stiffening ring bore	22.725	0.00
	22.728

Table 6. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1145
Front support cone (72-41-21, 03-300)
Location in the support cone stiffening ring HPC Ring Cases And Related Parts (72-41-21,03-350)
Front support cone front flange dia	577.28
	577.40	0.18
Support cone stiffening ring bore	577.22	0.02
	577.30

SUBTASK 72-41-20-220-169 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1101. (Pre SBE 72-0296, Pre SBE 72-0343, SBE 72-0296 and SBE 72-0343)

Refer to Figure.

Reference dimensions at location 1101. If required use the data written as a Note in TASK 72-41-21-200-000.

Table 7. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1101
Stage 7 case HPC Ring Cases And Related Parts (72-41-21,03-500)
Location in the front support cone HPC Ring Cases And Related Parts (72-41-21,03-300)
Stage 7 case outer dia	22.539
	22.543	0.008
Front support cone inner flange bore	22.535	0.001
	22.540

Table 8. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1101
Stage 7 case HPC Ring Cases And Related Parts (72-41-21,03-500)
Location in the front support cone HPC Ring Cases And Related Parts (72-41-21,03-300)
Stage 7 case outer dia	572.50
	572.58	0.18
Front support cone inner flange bore	572.40	0.02
	572.52

SUBTASK 72-41-20-220-174 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1187. (Pre SBE 72-0296, Pre SBE 72-0343, SBE 72-0296 and SBE 72-0343)

Refer to Figure.

Reference dimensions at location 1187. If required use the data written as a Note in TASK 72-41-21-200-000.

Table 9. Fits and Clearances (all dimensions in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1187
Stage 7 case HPC Ring Cases And Related Parts (72-41-21,03-500)
Location with the front support cone location dowel (72-41-21, 03-325)
Stage 7 Case location dowel hole bore	0.315
	0.316	0.010
Location dowel dia	0.303	0.013
	0.305

Table 10. Fits and Clearances (all dimensions in millimetres)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1187
Stage 7 case HPC Ring Cases And Related Parts (72-41-21,03-500)
Location with the front support cone location dowel HPC Ring Cases And Related Parts (72-41-21,03-325)
Stage 7 case location dowel hole bore	8.000
	8.022	0.250
Location dowel dia	7.700	0.322
	7.750

SUBTASK 72-41-20-220-175 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1186. (Pre SBE 72-0296 and Pre SBE 72-0343)

Refer to Figure.

Reference dimensions at location 1186. If required use the data written as a Note in TASK 72-41-21-200-000.

Table 11. Fits and Clearances (all dimensions in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1186
Stage 7 rotor path ring HPC Ring Cases And Related Parts (72-41-21,03-450)
Location with the front support cone location dowel (72-41-21, 03-235)
Stage 7 rotor path ring location dowel hole bore	0.315
	0.329	0.010
Location dowel dia	0.303	0.026
	0.305

Table 12. Fits and Clearances (all dimensions in millimetres)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1186
Stage 7 rotor path ring HPC Ring Cases And Related Parts (72-41-21,03-450)
Location with the front support cone location dowel HPC Ring Cases And Related Parts (72-41-21,03-325)
Stage 7 rotor path ring location dowel hole bore	8.00
	8.36	0.25
Location dowel dia	7.70	0.66
	7.75

SUBTASK 72-41-20-220-176 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1180. (Pre SBE 72-0296, Pre SBE 72-0343, SBE 72-0296 and SBE 72-0343)

Refer to Figure.

Reference dimensions at location 1180. If required use the data written as a Note in TASK 72-41-21-200-000.

Table 13. Fits and Clearances (all dimensions in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1180
Stage 7 case HPC Ring Cases And Related Parts (72-41-21,03-500)
Location on the stage 7 rotor path ring HPC Ring Cases And Related Parts (72-41-21,03-450)
Stage 7 case inner front bore	21.3445	Intf
	21.3476	0.0039
Stage 7 rotor path ring rear flange dia	21.3516	0.0100
	21.3547

Table 14. Fits and Clearances (all dimensions in millimetres)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1180
Stage 7 case HPC Ring Cases And Related Parts (72-41-21,03-500)
Location on the stage 7 rotor path ring HPC Ring Cases And Related Parts (72-41-21,03-450)
Stage 7 case inner front bore	542.15	Intf
	542.23	0.10
Stage 7 rotor path ring rear flange dia	542.33	0.26
	542.41

SUBTASK 72-41-20-220-178 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at location 1144. (Pre SBE 72-0296 and Pre SBE 72-0343)

Refer to Figure.

Reference dimensions at location 1144. If required use the data written as a Note in TASK 72-41-21-200-000.

Table 15. Fits and Clearances (all dimensions in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1144
Stage 7 case front spacer HPC Ring Cases And Related Parts (72-41-21,03-513)
Location in the stage 7 front heatshield (72-41-21-03-180)
Spacer rear outer dia	0.3161
	0.3164	0.0005
Stage 7 front heatshield location holes bore	0.3169	0.0031
	0.3192

Table 16. Fits and Clearances (all dimensions in millimetres)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1144
Stage 7 case front spacer HPC Ring Cases And Related Parts (72-41-21,03-513)
Location in the stage 7 front heatshield HPC Ring Cases And Related Parts (72-41-21,03-180)
Spacer rear outer dia	8.028
	8.037	0.013
Stage 7 front heatshield location holes bore	8.050	0.080
	8.108

1. Refer to Figure and Figure.
2. 1. Put the stage 7 rotor path ring front flange down on a clean work surface.
  2. Use IAE 1R19685 Assembly tool 1 off to install the stage 7 front liner. Make sure the liner touches the stage 7 rotor path ring rear face at location A. Refer to Figure.
  3. Measure and write down a record of the stage 7 front liner split line clearance. The split line clearance must be 0.047 in. to 0.079 in. (1.20 mm to 2.00 mm).
3. 1. Put the stage 7 case rear flange down on a clean work surface.
  2. Use IAE 1R19686 Assembly tool 1 off to install the stage 7 rear liner. Make sure the liner touches the stage 7 case at location B. Refer to Figure.
  3. Measure and write down a record of the stage 7 rear liner split line clearance. The split line clearance must be 0.047 in. to 0.079 in. (1.20 mm to 2.00 mm).
1. Refer to Figure.
2. 1. Put one of the stage 7 stator vane stops in to position in the stage 7 case.
  2. Use the IAE 1R18501 Stop alignment tool 1 off and align the stage 7 stator vane stop in the stage 7 case.
  3. Install a washer HPC Ring Cases And Related Parts (72-41-21, 03-479) and a nut HPC Ring Cases And Related Parts (72-41-21, 03-478) on to the stage 7 stator vane stop.
  4. Torque the nut to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 Nm).
  5. Remove the stop aligning tool.
  6. Install the three remaining stage 7 stator vane stops as given in Step to Step.
1. 1. SBE 72-0343: Engine - HP Compressor ring cases - Introduction of integral HP Compressor cases and rotor paths.
2. 1. Put one of the stage 7 stator vane stops into position in the stage 8 rotor path case assembly.
  2. Use the IAE 1R18501 Stop alignment tool 1 off and align the stage 7 stator vane stop in the stage 8 rotor path case assembly.
  3. Install a washer HPC Ring Cases And Related Parts (72-41-21, 03-479) and a nut HPC Ring Cases And Related Parts (72-41-21, 03-478) on to the stage 7 stator vane stop.
  4. Torque the nut to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 Nm).
  5. Remove the stop aligning tool.
  6. Install the three remaining stage 7 stator vane stops as given in Step to Step.
1. Refer to Figure and Figure.
2. Put the front support cone HPC Ring Cases And Related Parts (72-41-21, 03-300) rear flange down on a clean work bench.
3. Install the heating blanket on to the front support cone.
4. Heat the front support cone to 167 deg F to 212 deg F (75 deg C to 100 deg C).
5. Remove the heating blanket.
6. WARNING
  YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE FRONT SUPPORT CONE.
  Lift the front support cone on to the stage 7 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-450). Align the dowel in the front flange of the support cone with the location holes in the stage 7 rotor path ring.
7. Install eight slave nuts and bolts through the assembly joint flange. Install them at equal distances around the flange.
8. Tighten the nuts in the correct sequence to pull the front support cone on to the stage 7 rotor path ring. Make sure the flanges touch.
9. Let the assembly become cool, then remove the slave nuts and bolts.
1. Refer to Figure and Figure.
2. Install the heating blanket on to the support cone stiffening ring HPC Ring Cases And Related Parts (72-41-21, 03-350).
3. Heat the support cone stiffening ring to 167 deg F to 212 deg F (75 deg C to 100 deg C).
4. Remove the heating blanket.
5. WARNING
  YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE SUPPORT CONE STIFFENING RING.
  Lift the support cone stiffening ring HPC Ring Cases And Related Parts (72-41-21, 03-350) on to the front support cone. Align the location dowel hole in the support cone stiffening ring with the location dowel in the front flange of the front support cone.
6. Install eight slave nuts and bolts through the assembly joint flange. Install them at equal distances around the flange.
7. Tighten the eight nuts in the correct sequence to pull the support cone stiffening ring on to the front support cone. Make sure the flanges touch.
8. Let the assembly become cool then remove the slave nuts and bolts.
1. Refer to Figure, Figure, Figure and Figure.
2. 1. Install the four stage 7 stop vanes in to the stage 7 case HPC Ring Cases And Related Parts (72-41-21, 03-500) at the stage 7 stator vane stops HPC Ring Cases And Related Parts (72-41-21, 03-480). Engage the vanes in the stage 7 rear liner HPC Ring Cases And Related Parts (72-41-21, 03-490). Make sure the stage 7 stator vane stops are engaged in the slots in the stage 7 stop vane platforms.
  2. Push each stage 7 stop vane rearward until the vane platform touches the stage 7 rear liner.
  3. Push each stage 7 stop vane in a counter-clockwise direction until the slot in the vane platform touches the stage 7 stator vane stop.
3. 1. Install the vanes in a counter-clockwise direction. Engage each of the vanes in the stage 7 rear liner. Make sure the platform of the first vane that is installed touches the platform of the stage 7 stop vane. Push each subsequent vane counter-clockwise as it is installed, until the vane platforms touch.
  2. Push each vane rearward until the vane platform touches the stage 7 rear liner.
  3. Install the stage 7 stator vanes in the subsequent sequence.
    Install three stage 7 stator vanes HPC Stator Vanes (72-41-22, 02-400).
    Install one stage 7 undersize stator vanes HPC Stator Vanes (72-41-22, 02-450).
    Install one stage 7 stator vane HPC Stator Vanes (72-41-22, 02-400).
    Install one stage 7 stator vane HPC Stator Vanes (72-41-22, 02-448).
    Install one stage 7 stator vane HPC Stator Vanes (72-41-22, 02-400).
    Install one stage 7 stator vane HPC Stator Vanes (72-41-22, 02-448).
    Install one stage 7 stator vane HPC Stator Vanes (72-41-22, 02-400).
    Install one stage 7 stator vane HPC Stator Vanes (72-41-22, 02-448).
    Install two stage 7 stator vanes HPC Stator Vanes (72-41-22, 02-400).
    Install one stage 7 undersize stator vane HPC Stator Vanes (72-41-22, 02-450).
    Install three stage 7 stator vanes HPC Stator Vanes (72-41-22, 02-400).
    Install one stage 7 undersize stator vane HPC Stator Vanes (72-41-22, 02-450).
    Pre SBE 72-0441.
    Install three stage 7 stator vanes HPC Stator Vanes (72-41-22, 04-400).
    SBE 72-0441.
    Install four stage 7 stator vanes HPC Stator Vanes (72-41-22, 04-400).
    Pre SBE 72-0441.
    Install one stage 7 retaining stator vane HPC Stator Vanes (72-41-22, 02-150).
4. Install the stage 7 stator vanes (72-41-22, 02-150 (Pre SBE 72-0441), 02-400, 02-448 and 02-450) between the stage 7 stop vanes in the remaining three segments. Use the sequence given in steps (3).
1. Refer to Figure and Figure.
2. Install the heating blanket on to the stage 7 case HPC Ring Cases And Related Parts (72-41-21, 03-500) front flange.
3. Heat the stage 7 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).
4. Remove the heating blanket.
5. WARNING
  YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 7 CASE.
  Align the location dowel in the stage 7 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-600) with the location dowel hole in the stage 7 case front flange.
6. Install the stage 7 rotor path ring on to the stage 7 case and stator vanes. Engage the stage 7 stator vanes front platforms in the liner in the stage 7 rotor path ring.
7. Install eight slave bolts to attach the stage 7 rotor path ring to the stage 7 case. Install the bolts from the stage 7 case. Stage them at equal distances around the flange.
8. Tighten the nuts in the correct sequence to pull the stage 7 rotor path ring on to the stage 7 case.
9. Let the assembly become cool.
10. Do a check to make sure all the stage 7 stator vanes can be moved in their locations. Any vane that can not be moved must be replaced.
11. Remove the eight slave bolts installed in step F.
12. Install the 37 bolts HPC Assembly (72-41-00, 01-552) and nuts HPC Assembly (72-41-00,01-550) to attach the stage 7 case to the stage 7 rotor path ring, support cone and support cone stiffening ring. Install the bolts from the front of the support cone stiffening ring. Refer to detail A on Figure for the position of the bolts.
13. Torque the nuts in the correct sequence to 36 lbfin to 45 lbfin (4.00 Nm to 5.00 Nm).
1. Refer to Figure and Figure.
2. Install the heating blanket on to the stage 7 case HPC Ring Cases And Related Parts (72-41-21, 03-500) front flange.
3. Heat the stage 7 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).
4. Remove the heating blanket.
5. WARNING
  YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 7 CASE.
  Align the location dowel in the stage 7 cone and rotor path assembly HPC Ring Cases And Related Parts (72-41-21, 03-300) with the location dowel hole in the stage 7 case front flange.
6. Install the stage 7 cone and rotor path assembly on to the stage 7 case and stator vanes. Engage the stage 7 stator vanes front platforms in the liner in the stage 7 cone and rotor path assembly.
7. Install eight slave bolts to attach the stage 7 cone and rotor path assembly to the stage 7 case. Install the bolts from the stage 7 case. Stage them at equal distances around the flange.
8. Tighten the nuts in the correct sequence to pull the stage 7 cone and rotor path assembly on to the stage 7 case.
9. Let the assembly become cool.
10. Do a check to make sure all the stage 7 stator vanes can be moved in their locations. Any vane that can not be moved must be replaced.
11. Remove the eight slave bolts installed in step G.
12. Install the 47 bolts HPC Assembly (72-41-00, 01-552) and nuts HPC Assembly (72-41-00,01-550) to attach the stage 7 case to the stage 7 cone and rotor path assembly. Install the bolts from the front of the stage 7 cone and rotor path assembly. Refer to detail A and B on Figure for the position of the bolts.
13. Torque the nuts in the correct sequence to 36 lbfin to 45 lbfin (4.00 Nm to 5.00 Nm).
1. Refer to Figure.
2. Install the heating blanket on to the stage 8 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-500) front flange.
3. Heat the stage 7 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).
4. Remove the heating blanket.
5. WARNING
  YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 8 ROTOR PATH CASE ASSEMBLY.
  Align the location dowel in the stage 7 cone and rotor path assembly HPC Ring Cases And Related Parts (72-41-21, 03-300) with the location dowel hole in the stage 8 rotor path case assembly front flange.
6. Install the stage 7 cone and rotor path assembly on to the stage 8 rotor path case assembly and stator vanes. Engage the stage 7 stator vanes front platforms in the liner in the stage 7 cone and rotor path assembly.
7. Install eight slave bolts to attach the stage 7 cone and rotor path assembly to the stage 8 rotor path case assembly. Install the bolts from the stage 8 rotor path case assembly. Stage them at equal distances around the flange.
8. Tighten the nuts in the correct sequence to pull the stage 7 cone and rotor path assembly on to the stage 8 rotor path case assembly.
9. Let the assembly become cool.
10. Do a check to make sure all the stage 7 stator vanes can be moved in their locations. Any vane that can not be moved must be replaced.
11. Remove the eight slave bolts installed in step G.
12. Install the 47 bolts HPC Assembly (72-41-00, 01-552) and nuts HPC Assembly (72-41-00, 01-550) to attach the stage 8 rotor path case assembly to the stage 7 cone and rotor path assembly. Install the bolts from the front of the stage 7 cone and rotor path assembly. Refer to detail A and B on Figure for the position of the bolts.
13. Torque the nuts in the correct sequence to 36 lbfin to 45 lbfin (4.00 Nm to 5.00 Nm).
1. Refer to Figure.
2. 1. Push the stage 7 stator vane adjacent to a stage 7 stop vane in a counter-clockwise direction.
  2. Measure and write down a record of the clearance between the stop vane and the stator vane platforms. This must be 0.042 in. to 0.058 in. (1.07 mm to 1.47 mm).
    NOTE
    If the interplatform clearances are correct, continue with SUBTASK 72-41-20-440-148.
    If the interplatform clearances are not correct, continue with SUBTASK 72-41-20-440-147.
  3. Do Step and Step at the remaining three stage 7 stop vanes.
1. NOTE
  To get the specified interplatform clearance at the four stage 7 stop vanes HPC Stator Vanes (72-41-22, 02-350), use the stage 7 undersize stator vanes HPC Stator Vanes (72-41-22, 02-450) or stage 7 stator vanes HPC Stator Vanes (72-41-22, 02-448) as necessary.
  A maximum of six undersize vanes can be used between the two adjacent stop vanes. These must be set at equal distances between the stop vanes.
  Refer to Figure and Figure.
2. Pre SBE 72-0296: Remove the 37 nuts and bolts which attach the stage 7 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-450) to the stage 7 case HPC Ring Cases And Related Parts (72-41-21, 03-500).
3. SBE 72-0296: Remove the 47 nuts and bolts which attach the stage 7 cone and rotor path assembly HPC Ring Cases And Related Parts (72-41-21, 03-300) to the stage 7 case HPC Ring Cases And Related Parts (72-41-21, 03-500).
4. 1. Install the heating blanket around the stage 7 case.
  2. Heat the stage 7 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  3. Remove the heating blanket.
  4. WARNING
    YOU MUST PUT ON HEAT RESISTANT GLOVES BEFORE YOU TOUCH THE STAGE 7 ROTOR PATH RING.
    Install IAE 1R18434 Case extractor 3 off to equal positions round the case. Refer to Figure and Figure.
  5. Adjust the extractor bolts until they make contact with the stage 7 case.
  6. Continue to turn the extractor bolts a small equal amount until the stage 7 case is removed.
5. CAUTION
  UNDERSIZE VANES MUST NOT BE INSTALLED ADJACENT TO THE STOP VANES, THE BORESCOPE POSITION OR OTHER UNDERSIZE VANES.
  Remove the stage 7 stator vanes HPC Stator Vanes (72-41-22, 02-448 or HPC Stator Vanes 02-450) and install the stage 7 undersize vanes as necessary. One stage 7 undersize stator vane will give an increase or decrease in the interplatform clearance of 0.016 in. (0.40 mm).
6. 1. Install the heating blanket around the stage 7 case.
  2. Heat the stage 7 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  3. Remove the heating blanket.
  4. WARNING
    YOU MUST PUT ON HEAT RESISTANT GLOVES BEFORE YOU TOUCH THE STAGE 7 ROTOR PATH RING.
    Install Extractor, 1 off or Case Extractor 3 off , equally spaced. Refer to Figure or Figure.
  5. Adjust the extractor bolts to make contact with the assembly.
  6. Continue to turn the extractor bolts a small equal amount to remove the stage 7 cone and rotor path assembly.
7. CAUTION
  UNDERSIZE VANES MUST NOT BE INSTALLED ADJACENT TO THE STOP VANES, THE BORESCOPE POSITION OR OTHER UNDERSIZE VANES.
  Remove the stage 7 stator vanes HPC Stator Vanes (72-41-22, 02-448 or HPC Stator Vanes02-450) and install the stage 7 undersize vanes as necessary. One stage 7 undersize stator vane will give an increase or decrease in the interplatform clearance of 0.016 in. (0.40 mm).
8. Install the stage 7 cone and rotor path assembly as given in Step.
9. Measure and write a record of the interplatform clearances at the stage 7 stop vanes as given in Step.
1. Refer to Figure and Figure.
2. 1. Put one half of the stage 7 front heatshield in to position on the stage 7 case HPC Ring Cases And Related Parts (72-41-21, 03-500). Locate the heatshield on the spacers and make sure the heatshield joints are in the correct positions.
  2. Put the remaining half of the stage 7 front heatshield into position on the stage 7 case. Locate the heatshield on the spacers and make sure the end plates are correctly located.
  3. Install the 10 bolts HPC Assembly (72-41-00, 01-544) and nuts HPC Assembly (72-41-00, 01-540) to attach the stage 7 front heatshield to the stage 7 case. Refer to the detail identified at B.
  4. Torque the nuts in the correct sequence to 36 lbfin to 45 lbfin (4.00 Nm to 5.00 Nm).
3. Measure and write down a record of the clearance at location 1181. This must be 0.004 in. to 0.024 in. (0.10 mm to 0.60 mm). Refer to Figure.

Sheet 1

Sheet 2

Sheet 1

Sheet 2

Sheet 1

Sheet 2

Install the stage 7 stator vane stops

Sheet 1

Sheet 2

Sheet 1

Sheet 2

Measure the stator vane interplatform clearances

Remove the stage 7 rotor path ring

Case Extractor tool IAE 1R18434 to remove rotor path rings and cases

Requirements After Job Completion

Follow-On Conditions

NONE

Manufacturer Code:	00BB6
Enterprise Name:	INDESTRUCTIBLE PAINT INC
BU Name:	INDESTRUCTIBLE PAINT INC
Street:	1 INDEPENDENCE DRIVE
City:	MONROE
State:	CT
Zip Code:	06468
Country:	USA
Phone Number:	1-203-880-9130
Fax Number:	1-203-880-9133
Email:	dave@indestructiblepaint.com
Internet:	www.indestructiblepaint.com

Manufacturer Code:	0AM53
Enterprise Name:	IAE INTERNATIONAL AERO ENGINES AG
BU Name:	NULL
Building:	SUITE 400
Street:	628 HEBRON AVENUE
City:	GLASTONBURY
State:	CT
Zip Code:	06033
Country:	USA

Manufacturer Code:	LOCAL
Enterprise Name:	LOCALLY SUPPLIED

Manufacturer Code:	X333X
Enterprise Name:	REFER TO V2500 SB ENG-79-0108

Part Number:	6A4267
Part Name:	LINER - 7TH STAGE, FRONT
Manufacturer Code:	0AM53

Manufacturer Code:	LOCAL
Tool Number:	Heating blanket
Tool Name:	Heating blanket

TASK 72-41-20-440-001-B00 HPC Rear Cases And Vanes Assembly - Assemble The HPC Stage 7 Case And Stator Vanes, Assembly-001

Export Control

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Applicability

Common Information

TASK 72-41-20-440-001-B00 HPC Rear Cases And Vanes Assembly - Assemble The HPC Stage 7 Case And Stator Vanes, Assembly-001

General

NOTE

NOTE

NOTE

Preliminary Requirements

Pre-Conditions

Support Equipment

Consumables, Materials and Expendables

Spares

Safety Requirements

Procedure

SUBTASK 72-41-20-220-166 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1147. (Pre SBE 72-0296, Pre SBE 72-0343, SBE 72-0296 and SBE 72-0343)

SUBTASK 72-41-20-220-167 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1100. (Pre SBE 72-0296 and Pre SBE 72-0343)

SUBTASK 72-41-20-220-168 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1145. (Pre SBE 72-0296 and Pre SBE 72-0343)

SUBTASK 72-41-20-220-169 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1101. (Pre SBE 72-0296, Pre SBE 72-0343, SBE 72-0296 and SBE 72-0343)

SUBTASK 72-41-20-220-174 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1187. (Pre SBE 72-0296, Pre SBE 72-0343, SBE 72-0296 and SBE 72-0343)

SUBTASK 72-41-20-220-175 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1186. (Pre SBE 72-0296 and Pre SBE 72-0343)

SUBTASK 72-41-20-220-176 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1180. (Pre SBE 72-0296, Pre SBE 72-0343, SBE 72-0296 and SBE 72-0343)

SUBTASK 72-41-20-220-178 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at location 1144. (Pre SBE 72-0296 and Pre SBE 72-0343)

SUBTASK 72-41-20-440-140 Install the Stage 7 Front and Rear Liners (Pre SBE 72-0343 and SBE 72-0343)

SUBTASK 72-41-20-440-141 Install the Stator Vane Stops in the Stage 7 Case (Pre SBE 72-0343)

SUBTASK 72-41-20-440-284 Install the Stator Vane Stops in the Stage 8 Rotor Path Case Assembly (SBE 72-0343)

SUBTASK 72-41-20-440-142 Install the Front Support Cone on to the Stage 7 Rotor Path Ring. (Pre SBE 72-0296 and Pre SBE 72-0343)

WARNING

SUBTASK 72-41-20-440-143 Install the Support Cone Stiffening Ring. (Pre SBE 72-0296 and Pre SBE 72-0343)

WARNING

SUBTASK 72-41-20-440-144 Install the Stage 7 Stator Vanes (Pre SBE 72-0441 and SBE 72-0441)

SUBTASK 72-41-20-440-145 Install the Stage 7 Rotor Path Ring, Front Support Cone and Support Cone Stiffening Ring. (Pre SBE 72-0296 and Pre SBE 72-0343)

WARNING

SUBTASK 72-41-20-440-189 Install the Stage 7 Cone and Rotor path Assembly (SBE 72-0296)

WARNING

SUBTASK 72-41-20-440-190 Install the Stage 7 Cone and Rotor path Assembly to the Stage 8 Rotor path Case Assembly (SBE 72-0343)

WARNING

SUBTASK 72-41-20-440-146 Measure the Interplatform Clearances.

NOTE

SUBTASK 72-41-20-440-147 Install the Stage 7 Undersize Vanes.

NOTE

WARNING

CAUTION

WARNING

CAUTION

SUBTASK 72-41-20-440-148 Install the Stage 7 Front Heatshields. (Pre SBE 72-0296 and Pre SBE 72-0343)

Figure: Pre SBE 72-0296: and SBE 72-0343: View through the HP compressor rear cases and vanes

Sheet 1

Figure: SBE 72-0296: and SBE 72-0343: View through the HP compressor rear cases and vanes

Sheet 2

Figure: The locations for the fits and clearances

Sheet 1

Figure: The locations for the fits and clearances

Sheet 2

Figure: Install the stage 7 liners

Sheet 1

Figure: Install the stage 7 front and rear liners

Sheet 2

Figure: Install the stage 7 stator vane stops

Install the stage 7 stator vane stops

Figure: Assemble the front support cone and the stage 7 rotor path ring and case

Sheet 1

Figure: Assemble the front support cone, and the stage 7 rotor path ring and case

Sheet 2

Figure: Install the stage 7 stator vanes

Sheet 1

Figure: Install the stage 7 stator vanes

Sheet 2

Figure: Measure the stator vane interplatform clearances

Measure the stator vane interplatform clearances

Figure: Remove the stage 7 rotor path ring

Remove the stage 7 rotor path ring

Figure: Case Extractor tool IAE 1R18434 to remove rotor path rings and cases

Case Extractor tool IAE 1R18434 to remove rotor path rings and cases

Requirements After Job Completion

Follow-On Conditions