TASK 72-41-20-440-002-B00 HPC Rear Cases And Vanes Assembly - Assemble The HPC Stage 8 Stator Vanes To The Cases, Assembly-002

DMC:V2500-A5-72-41-2000-00A-710A-B|Issue No:005.00|Issue Date:2020-02-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

V2500-A5

Common Information

TASK 72-41-20-440-002-B00 HPC Rear Cases And Vanes Assembly - Assemble The HPC Stage 8 Stator Vanes To The Cases, Assembly-002

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the Service Bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For standard torque data and procedures refer to SPM TASK 70-41-00-400-501, SPM TASK 70-41-01-400-501 and SPM TASK 70-41-02-410-501.

Special torque data and assembly tolerances are included in the procedure.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077A APPROVED ENGINE OIL approved engine oil unless other lubricants are referred to in the procedure.

After assembly apply CoMat 07-038 AIR DRYING ENAMEL to any damaged surface protection, joint flanges and parts used to attach. Use the correct color of the air drying enamel. Refer to SPM TASK 70-63-02-380-501.

The number for each radial location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

Refer to Figure for a sectional view of the HP compressor rear cases and vanes.

Make sure all the flange faces and tool faces that touch are very clean.

The Fits and Clearances, NEW PART DIMENSIONS and REJECT IF MORE THAN columns will be used by most operators. This permits the full use of the maximum wear allowance and a reduction in the number of parts which are rejected, is possible.

The column WORN PART DIMENSION (Non-select) is included for operators who want to have full interchangeability. If this column is used an increase in the number of parts which are rejected is possible.

After the part has been in service for some time the REJECT IF MORE THAN and WORN PART DIMENSIONS could be changed. The operator must tell IAE and if agreed the manual will be changed.

The abbreviation Intf shows an interference or tight fit. This causes REJECT IF MORE THAN to become REJECT IF LESS THAN.

The abbreviation clear shows a clearance fit.

This TASK gives the procedure to assemble the HP compressor stage 8 cases, the vanes, the liners and the stator vane stops. The subsequent TASK give the procedures to assembly the remaining HP compressor rear cases and vanes.

Assemble the HP Compressor Stage 7 Cases and Stator Vanes TASK 72-41-20-440-001-B00 (ASSEMBLY-001).

Assemble the HP Compressor Stage 9 Stator Vanes TASK 72-41-20-440-003-B00 (ASSEMBLY-003).

Assemble the HP Compressor Stage 10 Stator Vanes TASK 72-41-20-440-004-B00 (ASSEMBLY-004).

Assembly the HP Compressor Stage 11 Stator Vanes TASK 72-41-20-440-005-B00 (ASSEMBLY-005).

Machine the Stator Vane Tips and the Rotor Path Ring Liners TASK 72-41-20-440-006-B01 (ASSEMBLY-006).

Disassemble the HP Compressor Rear Cases and Vanes TASK 72-41-20-440-007-B01 (ASSEMBLY-007).

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Heating blanketLOCALHeating blanket
IAE 1R18213 Alignment checking pin0AM53IAE 1R182131
IAE 1R18240 Extractor0AM53IAE 1R182401
IAE 1R18501 Stop alignment tool0AM53IAE 1R185011
IAE 1R19687 Assembly tool0AM53IAE 1R196871
IAE 1R19688 Assembly tool0AM53IAE 1R196881
IAE 1R19689 Assembly tool0AM53IAE 1R196891

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 07-038 AIR DRYING ENAMEL00BB6CoMat 07-038
CoMat 10-077A APPROVED ENGINE OILX333XCoMat 10-077A

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
LINER - 8TH STAGE, FRONT0AM536A42691

72-41-21, 03-590

LINER - 8TH STAGE, REAR0AM536A42701

72-41-21, 03-730

LINER - 9TH STAGE, FRONT0AM536A42711

72-41-21, 03-740

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-20-220-180 Reference Fits and Clearances of the HP Compressor Rear Case and Vanes at Location 1102 (Pre SBE 72-0343)

    2. Refer to Figure.

    3. Reference dimensions at Location 1102. If required use the data writted as a Note in TASK 72-41-21-200-000.

      Table 1. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1102

      Stage 8 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-600)

      Location in the stage 7 case HPC Ring Cases And Related Parts (72-41-21, 03-500)

      Stage 8 rotor path ring outer dia

      22.535

      22.543

      0.018

      22.561

      0.034

      Stage 7 case rear flange bore

      22.569

      Table 2. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1102

      Stage 8 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-600)

      Location in the stage 7 case HPC Ring Cases And Related Parts (72-41-21, 03-500)

      Stage 8 rotor path ring outer dia

      572.40

      572.60

      0.45

      Stage 7 case rear flange bore

      573.05

      0.85

      573.25

    1. SUBTASK 72-41-20-220-181-A00 Reference Fits and Clearances of the HP Compressor Rear Case and Vanes at Location 1189 (Pre SBE 72-0343)

    2. Refer to Figure.

    3. Reference dimensions at Location 1189. If required use the data written as a Note in TASK 72-41-21-200-000.

      Table 3. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1189

      Stage 8 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-600)

      Location with the stage 7 case location dowel HPC Ring Cases And Related Parts (72-41-21, 03-525)

      Stage 8 rotor path ring location dowel hole bore

      0.315

      0.329

      0.010

      Location dowel dia

      0.303

      0.026

      0.305

      Table 4. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1189

      Stage 8 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-600)

      Location with the stage 7 case location dowel HPC Ring Cases And Related Parts (72-41-21, 03-525)

      Stage 8 rotor path ring location dowel hole bore

      8.00

      8.36

      0.25

      Location dowel dia

      7.70

      0.66

      7.75

    1. SUBTASK 72-41-20-220-181-B00 Reference Fits and Clearances of the HP Compressor Rear Case and Vanes at Location 1189 (SBE 72-0343)

    2. Refer to Figure.

    3. SBE 72-0343: Engine - HP Compressor ring cases - Introduction of integral HP Compressor cases and rotor paths.

    4. Reference dimensions at Location 1189. If required use the data written as a Note in TASK 72-41-21-200-000.

      Table 5. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1189

      Stage 8 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-500)

      Location with the stage 8 rotor path case assembly location dowel HPC Ring Cases And Related Parts (72-41-21, 03-525)

      Stage 8 rotor path case assembly location dowel hole bore

      0.315

      0.329

      0.010

      Location dowel dia

      0.303

      0.026

      0.305

      Table 6. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1189

      Stage 8 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-500)

      Location with the stage 8 rotor path case assembly location dowel HPC Ring Cases And Related Parts (72-41-21, 03-525)

      Stage 8 rotor path case assembly location dowel hole bore

      8.00

      8.36

      0.25

      Location dowel dia

      7.70

      0.66

      7.75

    1. SUBTASK 72-41-20-220-182 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1179 (Pre SBE 72-0343)

    2. Refer to Figure.

    3. Reference dimensions at Location 1179. If required use the data written as a Note in TASK 72-41-21-200-000.

      Table 7. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1179

      Stage 7 case HPC Ring Cases And Related Parts (72-41-21, 03-500)

      Location on the stage 8 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-600)

      Stage 7 case inner rear bore

      21.344

      Intf

      21.348

      0.003

      Stage 8 rotor path ring front flange dia

      21.351

      0.010

      21.354

      Table 8. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1179

      Stage 7 case HPC Ring Cases And Related Parts (72-41-21, 03-500)

      Location on the stage 8 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-600)

      Stage 7 case inner rear bore

      542.13

      Intf

      542.25

      0.07

      Stage 8 rotor path ring front flange dia

      542.32

      0.27

      542.40

    1. SUBTASK 72-41-20-220-183-A00 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1151 (Pre SBE 72-0343)

    2. Refer to Figure.

    3. Reference dimensions at Location 1151. If required use the data written as a Note in TASK 72-41-21-200-000.

      Table 9. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1151

      Stage 8 stator vane stop HPC Ring Cases And Related Parts (72-41-21, 03-640)

      Locations in the stage 8 case (72-41-21, 03-650)

      Stage 8 stator vane stop shank dia

      0.2474

      0.2494

      0.0010

      Stage 8 case stop location bore

      0.2504

      0.0061

      0.2535

      Table 10. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1151

      Stage 8 stator vane stop HPC Ring Cases And Related Parts (72-41-21,03-640)

      Locations in the stage 8 case (72-41-21, 03-650)

      Stage 8 stator vane stop shank dia

      6.285

      6.335

      0.025

      Stage 8 case stop location bore

      6.360

      0.155

      6.440

    1. SUBTASK 72-41-20-220-183-B00 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1151 (SBE 72-0343)

    2. Refer to Figure.

    3. SBE 72-0343: Engine - HP Compressor ring cases - Introduction of integral HP Compressor cases and rotor paths.

    4. Reference dimensions at Location 1151. If required use the data written as a Note in TASK 72-41-21-200-000.

      Table 11. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1151

      Stage 8 stator vane stop HPC Ring Cases And Related Parts (72-41-21, 03-640)

      Locations in the stage 9 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-650)

      Stage 8 stator vane stop shank dia

      0.2474

      0.2494

      0.0010

      Stage 9 rotor path case assembly stop location bore

      0.2504

      0.0061

      0.2535

      Table 12. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1151

      Stage 8 stator vane stop HPC Ring Cases And Related Parts (72-41-21, 03-640)

      Locations in the stage 9 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-650)

      Stage 8 stator vane stop shank dia

      6.285

      6.335

      0.025

      Stage 9 rotor path case assembly stop location bore

      6.360

      0.155

      6.440

    1. SUBTASK 72-41-20-220-184 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1125 (Pre SBE 72-0343 and SBE 72-0343)

    2. Refer to Figure.

    3. SBE 72-0343: Engine - HP Compressor ring cases - Introduction of integral HP Compressor cases and rotor paths.

    4. Reference dimensions at Location 1125. If required use the data written as a note in TASK 72-41-22-200-000 and TASK 72-41-21-200-000.

      Table 13. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1125

      Stage 8 front liner HPC Ring Cases And Related Parts (72-41-21,03-590)

      Location with the stage 8 stator vanes

      Stage 8 front liner inner width

      0.0807

      0.0878

      0.0020

      Stage 8 stator vane front platform thickness

      0.0755

      0.0123

      0.0787

      Table 14. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1125

      Stage 8 front liner HPC Ring Cases And Related Parts (72-41-21, 03-590)

      Location with the stage 8 stator vanes

      Stage 8 front liner inner width

      2.05

      2.23

      0.05

      Stage 8 stator vane front platform thickness

      1.92

      0.31

      2.00

    1. SUBTASK 72-41-20-220-185 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1127 (Pre SBE 72-0343 and SBE 72-0343)

    2. Refer to Figure.

    3. SBE 72-0343: Engine - HP Compressor ring cases - Introduction of integral HP Compressor cases and rotor paths.

    4. Reference dimensions at Location 1127. If required use the data written as a Note in TASK 72-41-22-200-000 and TASK 72-41-21-200-000.

      Table 15. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1127

      Stage 8 rear liner (72-41-21, 03-730)

      Location with the stage 8 stator vanes

      Stage 8 rear liner inner width

      0.1004

      0.1075

      0.0020

      Stage 8 stator vane rear platform thickness

      0.0952

      0.0123

      0.0984

      Table 16. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1127

      Stage 8 rear liner (72-41-21, 03-730)

      Location with the stage 8 stator vanes

      Stage 8 rear liner inner width

      2.55

      2.73

      0.05

      Stage 8 stator vane rear platform thickness

      2.42

      0.31

      2.50

    1. SUBTASK 72-41-20-220-186 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1128 (Pre SBE 72-0343 and SBE 72-0343)

    2. Refer to Figure.

    3. SBE 72-0343: Engine - HP Compressor ring cases - Introduction of integral HP Compressor cases and rotor paths.

    4. Reference dimensions at Location 1128. If required use the data written as a Note in TASKS TASK 72-41-22-200-000 and TASK 72-41-21-200-000.

      Table 17. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1128

      Stage 8 rear liner (72-41-21, 03-730)

      Axial clearance with the stage 8 stator vanes

      Stage 8 rear liner front face dimension

      2.1137

      2.1256

      0.0130

      Stage 8 stator vane platform rear face dimension

      2.1386

      0.0288

      2.1425

      Table 18. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1128

      Stage 8 rear liner (72-41-21, 03-730)

      Axial clearance with the stage 8 stator vanes

      Stage 8 rear liner front face dimension

      53.689

      53.989

      0.331

      Stage 8 stator vane platform rear face dimensions

      54.320

      0.731

      54.420

    1. SUBTASK 72-41-20-220-187-A00 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1104 (Pre SBE 72-0343)

    2. Refer to Figure.

    3. Reference dimensions at Location 1104. If required use the data written as a Note in TASK 72-41-21-200-000.

      Table 19. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1104

      Stage 9 rotor path ring (72-41-21, 03-750)

      Location in the stage 8 case HPC Ring Cases And Related Parts (72-41-21, 03-650)

      Stage 9 rotor path ring outer dia

      22.5354

      22.5433

      0.0177

      Stage 8 case rear flange inner bore

      22.5610

      0.0335

      22.5689

      Table 20. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1104

      Stage 9 rotor path ring (72-41-21, 03-750)

      Location in the stage 8 case HPC Ring Cases And Related Parts (72-41-21, 03-650)

      Stage 9 rotor path ring outer dia

      572.400

      572.600

      0.45

      Stage 8 case rear flange inner bore

      573.05

      0.850

      573.250

    1. SUBTASK 72-41-20-220-187-B00 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1150 (SBE 72-0343)

    2. Refer to Figure.

    3. Reference dimensions at Location 1150. If required use the data written as a note in TASK 72-41-21-200-000.

      Table 21. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1150

      Stage 9 rotor path case

      assembly HPC Ring Cases And Related Parts (72-41-21, 03-650)

      Location in the stage 8 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-500)

      Stage 9 rotor path case assembly outer dia

      22.5354

      22.5433

      0.0177

      Stage 8 rotor path case assembly rear flange inner bore

      22.561

      0.0335

      22.5689

      Table 22. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1150

      Stage 9 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-650)

      Location in the stage 8 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-500)

      Stage 9 rotor path case assembly outer dia

      572.400

      572.600

      0.45

      Stage 8 rotor path case assembly rear flange inner bore

      573.05

      0.850

      573.250

    1. SUBTASK 72-41-20-220-188-A00 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1190 (Pre SBE 72-0343)

    2. Refer to Figure.

    3. Reference dimensions at Location 1190. If required use the data written as a Note in TASK 72-41-21-200-000.

      Table 23. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1190

      Stage 8 case HPC Ring Cases And Related Parts (72-41-21, 03-650)

      Location with the stage 7 case location dowel HPC Ring Cases And Related Parts (72-41-21, 03-525)

      Stage 8 case location hole bore

      0.315

      0.316

      0.010

      Stage 7 case location dowel dia

      0.303

      0.013

      0.305

      Table 24. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1190

      Stage 8 case HPC Ring Cases And Related Parts (72-41-21, 03-650)

      Location with the stage 7 case location dowel HPC Ring Cases And Related Parts (72-41-21, 03-525)

      Stage 8 case location hole bore

      8.000

      8.022

      0.250

      Stage 7 case location dowel dia

      7.700

      0.322

      7.750

    1. SUBTASK 72-41-20-220-188-B00 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1190 (SBE 72-0343)

    2. Refer to Figure.

    3. SBE 72-0343: Engine - HP Compressor ring cases - Introduction of integral HP Compressor cases and rotor paths.

    4. Reference dimensions at Location 1190. If required use the data written as a Note in TASK 72-41-21-200-000.

      Table 25. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1190

      Stage 9 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-650)

      Location with the stage 8 rotor path case assembly location dowel (72-41-21, 03-525)

      Stage 8 rotor path case assembly location hole bore

      0.315

      0.316

      0.010

      Stage 8 rotor path case assembly location dowel dia

      0.303

      0.013

      0.305

      Table 26. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1190

      Stage 9 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-650)

      Location with the stage 8 rotor path case assembly location dowel HPC Ring Cases And Related Parts (72-41-21, 03-525)

      Stage 9 rotor path case assembly location hole bore

      8.000

      8.022

      0.250

      Stage 8 rotor path case assembly location dowel dia

      7.700

      0.322

      7.750

    1. SUBTASK 72-41-20-220-189-A00 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1103 (Pre SBE 72-0343)

    2. Refer to Figure.

    3. Reference dimensions at Location 1103. If required use the data written as a Note in TASK 72-41-21-200-000.

      Table 27. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1103

      Stage 8 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-600)

      Location with the stage 8 case (72-41-21, 03-650)

      Stage 8 rotor path ring rear flange outer dia

      21.351

      Intf

      21.354

      0.010

      Stage 8 case front inner bore

      21.344

      0.003

      21.348

      Table 28. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1103

      Stage 8 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-600)

      Location with the stage 8 case (72-41-21, 03-650)

      Stage 8 rotor path ring rear flange outer dia

      542.32

      Intf

      542.40

      0.27

      Stage 8 case front inner bore

      542.130

      0.07

      542.25

    1. SUBTASK 72-41-20-220-189-B00 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1103 (SBE 72-0343)

    2. Refer to Figure.

    3. SBE 72-0343: Engine - HP Compressor ring cases - Introduction of integral HP Compressor cases and rotor paths.

    4. Reference dimensions at Location 1103. If required use the data written as a Note in TASK 72-41-21-200-000.

      Table 29. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1103

      Stage 8 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-500)

      Location with the stage 9 rotor path case assembly (72-41-21, 03-650)

      Stage 8 rotor path case assembly rear flange outer dia

      21.3511

      Intf

      21.3543

      0.0106

      Stage 9 rotor path case assembly front inner bore

      21.3437

      0.0027

      21.3484

      Table 30. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1103

      Stage 8 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-500)

      Location with the stage 9 rotor path case assembly (72-41-21, 03-650)

      Stage 8 rotor path case assembly rear flange outer dia

      542.32

      Intf

      542.40

      0.27

      Stage 9 rotor path case assembly front inner bore

      542.13

      0.07

      542.25

    1. SUBTASK 72-41-20-220-190-A00 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1150 (Pre SBE 72-0343)

    2. Refer to Figure.

    3. Reference dimensions at Location 1150. If required use the data written as a Note in TASK 72-41-21-200-000.

      Table 31. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1150

      Stage 7 case HPC Ring Cases And Related Parts (72-41-21, 03-500)

      Location with the stage 8 case HPC Ring Cases And Related Parts (72-41-21, 03-650)

      Stage 7 case rear flange inner bore

      22.5610

      22.5689

      0.0177

      Stage 8 case front flange outer dia

      22.5354

      0.0335

      22.5433

      Table 32. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1150

      Stage 7 case HPC Ring Cases And Related Parts (72-41-21, 03-500)

      Location with the stage 8 case HPC Ring Cases And Related Parts (72-41-21, 03-650)

      Stage 7 case rear flange inner bore

      573.05

      573.25

      0.45

      Stage 8 case front flange outer dia

      572.40

      0.85

      572.60

    1. SUBTASK 72-41-20-220-190-B00 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1150 (SBE 72-0343)

    2. Refer to Figure.

    3. SBE 72-0343: Engine - HP Compressor ring cases - Introduction of integral HP Compressor cases and rotor paths.

    4. Reference dimensions at Location 1150. If required use the data written as a Note in TASK 72-41-21-200-000.

      Table 33. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1150

      Stage 8 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-500)

      Location with the stage 9 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-650)

      Stage 8 rotor path case assembly rear flange inner bore

      22.5610

      22.5689

      0.0177

      Stage 9 rotor path case assembly front flange outer dia

      22.5354

      0.0335

      22.5433

      Table 34. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1150

      Stage 8 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-500)

      Location with the stage 9 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-650)

      Stage 8 rotor path case assembly rear flange inner bore

      573.05

      573.25

      0.45

      Stage 9 rotor path case assembly front flange outer dia

      572.40

      0.85

      572.60

    1. SUBTASK 72-41-20-220-191-A00 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1192 (Pre SBE 72-0343)

    2. Refer to Figure.

    3. Reference dimensions at Location 1192. If required use the data written as a Note in TASK 72-41-21-200-000.

      Table 35. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1192

      Stage 9 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-730)

      Location with the stage 8 case location dowel HPC Ring Cases And Related Parts (72-41-21, 03-675)

      Stage 9 rotor path ring location hole bore

      0.315

      0.329

      0.010

      Stage 8 case location dowel outer dia

      0.303

      0.026

      0.305

      Table 36. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1192

      Stage 9 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-730)

      Location with the stage 8 case location dowel HPC Ring Cases And Related Parts (72-41-21, 03-675)

      Stage 9 rotor path ring location hole bore

      8.00

      8.36

      0.25

      Stage 8 case location dowel outer dia

      7.70

      0.66

      7.75

    1. SUBTASK 72-41-20-220-191-B00 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1192 (SBE 72-0343)

    2. Refer to Figure.

    3. SBE 72-0343: Engine - HP Compressor ring cases - Introduction of integral HP Compressor cases and rotor paths.

    4. Reference dimensions at Location 1192. If required use the data written as a Note in TASK 72-41-21-200-000.

      Table 37. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1192

      Stage 9 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-650)

      Location with the stage 9 rotor path case assembly location dowel HPC Ring Cases And Related Parts (72-41-21, 03-675)

      Stage 9 rotor path case assembly location hole bore

      0.315

      0.329

      0.010

      Stage 9 rotor path case assembly location dowel outer dia

      0.303

      0.026

      0.305

      Table 38. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      DIMENSIONS

      WORN PART

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1192

      Stage 9 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-730)

      Location with the stage 9 rotor path case assembly location dowel HPC Ring Cases And Related Parts (72-41-21, 03-675)

      Stage 9 rotor path case assembly location hole bore

      8.00

      8.36

      0.25

      Stage 9 rotor path case assembly location dowel outer diameter

      7.70

      0.66

      7.75

    1. SUBTASK 72-41-20-220-192 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1178 (Pre SBE 72-0343)

    2. Refer to Figure.

    3. Reference dimensions at Location 1178. If required use the data written as a Note in TASK 72-41-21-200-000.

      Table 39. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1178

      Stage 8 case HPC Ring Cases And Related Parts (72-41-21, 03-650)

      Location with the stage 9 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-750)

      Stage 8 case rear inner bore

      21.344

      Intf

      21.348

      0.003

      Stage 9 rotor path ring front flange outer dia

      21.351

      0.01

      21.354

      Table 40. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1178

      Stage 8 case HPC Ring Cases And Related Parts (72-41-21, 03-650)

      Location with the stage 9 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-750)

      Stage 8 case rear inner bore

      542.130

      Intf

      542.25

      0.07

      Stage 9 rotor path ring front flange outer dia

      542.32

      0.27

      542.40

    1. SUBTASK 72-41-20-440-149 Install the Stage 8 Stator Vane Front and Rear Liners and the Stage 9 Stator Vane Front Liner (Pre SBE 72-0343 and SBE 72-0343)

    2. Refer to Figure and Figure.

      1. Install the new HPC Ring Cases And Related Parts (72-41-21, 03-590) stage 8 front liner1 off, in to the slot in the rear of the stage 8 rotor path ring.

      2. Put the stage 8 rotor path ring front flange down on a clean work surface.

      3. Use IAE 1R19687 Assembly tool assembly tool 1 off to install the stage 8 front liner. Make sure the liner touches the stage 8 rotor path ring rear face.

      4. Measure and write down a record of the stage 8 front liner split line clearance. The split line clearance must be 0.047 in. to 0.079 in. (1.20 mm to 2.00 mm).

      1. Install the new HPC Ring Cases And Related Parts (72-41-21, 03-730) stage 8 rear liner1 off, in to the slot in the front of the stage 9 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-750).

      2. Put the stage 9 rotor path ring rear flange down on to a clean work surface.

      3. Use IAE 1R19688 Assembly tool 1 off to install the stage 8 rear liner. Make sure the liner touches the stage 9 rotor path ring front flange.

      4. Measure and write down a record of the stage 8 rear liner split line clearance. The split line clearance must be 0.169 in. to 0.201 in. (4.30 mm to 5.10 mm).

      1. Install the new HPC Ring Cases And Related Parts (72-41-21, 03-740) stage 9 front liner 1 off, in to the slot in the rear of the stage 9 rotor path ring.

      2. Put the stage 9 rotor path ring front flange down on to a clean work surface.

      3. Use IAE 1R19689 Assembly tool 1 off to install the stage 9 front liner. Make sure the liner touches the stage 9 rotor path ring rear flange.

      4. Measure and write down a record of the stage 9 front liner split line clearance. The split line clearance must be 0.169 in. to 0.201 in. (4.30 mm to 5.10 mm).

    1. SUBTASK 72-41-20-440-150 Install the Stage 8 Rotor Path Ring (Pre SBE 72-0343)

    2. Refer to Figure.

    3. Install the heating blanket on to the stage 7 case HPC Ring Cases And Related Parts (72-41-21, 03-500) rear flange.

    4. Heat the stage 7 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).

    5. Remove the heating blanket.

    6. Align the location dowel hole in the stage 8 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-600) with the location dowel in the stage 7 case rear flange.

    7. Install the stage 8 rotor path ring on to the stage 7 case rear flange.

    8. Install eight slave bolts to attach the stage 8 rotor path ring to the stage 7 case. Install the bolts from the stage 7 case. Stage them at equal distances around the flange.

    9. Tighten the nuts in the correct sequence to pull the stage 8 rotor path ring on to the stage 7 case.

    10. Let the assembly become cool.

    1. SUBTASK 72-41-20-440-151 Install the Stator Vane Stops in the Stage 8 Case (Pre SBE 72-0343)

    2. Refer to Figure.

      1. Install the stage 8 stator vane stops HPC Ring Cases And Related Parts (72-41-21, 03-640) in the stage 8 case HPC Ring Cases And Related Parts (72-41-21, 03-650).

      2. Put one of the stage 8 stator vane stops in to position in the stage 8 case.

      3. Use the IAE 1R18501 Stop alignment tool 1 off and align the stage 8 stator vane stop in the stage 8 case.

      4. Install a washer HPC Ring Cases And Related Parts (72-41-21, 03-639) and a nut HPC Ring Cases And Related Parts (72-41-21, 03-638) on to the stage 8 stator vane stop.

      5. Torque the nut to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 Nm).

      6. Remove the stop aligning tool.

      7. Install the three remaining stage 8 stator vane stops as given in Step to Step.

    1. SUBTASK 72-41-20-440-285 Install the Stator Vane Stops in the Stage 9 Rotor Path Case Assembly (SBE 72-0343)

      1. Refer to Figure.

      2. SBE 72-0343: Engine - HP Compressor ring cases - Introduction of integral HP Compressor cases and rotor paths.

      1. Install the stage 8 stator vane stops HPC Ring Cases And Related Parts (72-41-21, 03-640) in the stage 9 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-650).

      2. Put one of the stage 8 stator vane stops into position in the stage 9 rotor path case assembly.

      3. Use the IAE 1R18501 Stop alignment tool 1 off and align the stage 8 stator vane stop in the stage 9 rotor path case assembly.

      4. Install a washer HPC Ring Cases And Related Parts (72-41-21, 03-639) and a nut HPC Ring Cases And Related Parts (72-41-21, 03-638) on to the stage 8 stator vane stop.

      5. Torque the nut to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 Nm).

      6. Remove the stop aligning tool.

      7. Install the three remaining stage 8 stator vane stops as given in Step to Step.

    1. SUBTASK 72-41-20-440-152 Install the Stage 8 Case (Pre SBE 72-0343)

    2. Refer to Figure.

    3. SBE 72-0343: Engine - HP Compressor ring cases - Introduction of integral HP Compressor cases and rotor paths.

    4. Remove the eight slave nuts and bolts from the stage 8 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-600) to stage 7 case HPC Ring Cases And Related Parts (72-41-21, 03-500) flange.

    5. Put the stage 8 case HPC Ring Cases And Related Parts (72-41-21, 03-650) front flange down on to a clean work surface.

    6. Install the heating blanket on to the stage 8 case.

    7. Heat the stage 8 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).

    8. Remove the heating blanket.

    9. WARNING

      YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 8 CASE.

      Install the stage 8 case on to the stage 8 rotor path ring. Align the dowel hole in the stage 8 case front flange with the location dowel in the stage 8 rotor path ring.

    10. Install the eight slave nuts and bolts through the assembly joint flange. Space them at equal distances around the flange. Install the bolts from the stage 7 case rear flange.

    11. Tighten the nuts in the correct sequence to pull the stage 8 case on to the stage 8 rotor path ring. Make sure the flanges touch. Let the assembly become cool.

    1. SUBTASK 72-41-20-440-153 Install the Stage 8 Stator Vanes (Pre SBE 72-0441 and SBE 72-0441)

    2. Refer to Figure, Figure and Figure.

    3. SBE 72-0441: Deletion of retaining vanes.

      1. Install the stage 8 stop vanes HPC Stator Vanes (72-41-22, 03-350).

      2. Pre SBE 72-0343: Install the four stage 8 stop vanes in to the stage 8 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-600), at the stage 8 stator vane stops HPC Ring Cases And Related Parts (72-41-21, 03-640). Engage the vanes in the stage 8 front liner HPC Ring Cases And Related Parts (72-41-21, 03-590). Make sure the stage 8 stator vane stops are engaged in the slots in the stage 8 stop vane platforms.

      3. SBE 72-0343: Install the four stage 8 stop vanes in to the stage 8 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-500), at the stage 8 stator vane stops HPC Ring Cases And Related Parts (72-41-21, 03-640). Engage the vanes in the stage 8 front liner HPC Ring Cases And Related Parts (72-41-21, 03-590). Make sure the stage 8 stator vane stops are engaged in the slots in the stage 8 stop vane platforms.

      4. Push each stage 8 stop vane forward until the vane platform touches the stage 8 front liner.

      5. Push each stage 8 stop vane in a clockwise direction until the slot in the vane platform touches the stage 8 stator vane stop.

      1. Install the stage 8 stator vanes.

      2. Install the vanes in a clockwise direction. Engage each of the vanes in the stage 8 front liner. Make sure the platform of the first vane that is installed touches the platform of the stage 8 stop vane. Push each subsequent vane clockwise as it is installed until the vane platforms touch.

      3. Push each vane forward until the vane platform touches the stage 8 front liner.

        1. Install the stage 8 stator vanes between the two stage 8 stop vanes at the 12 and 3 o'clock positions. Refer to the detail C on Figure. Use the subsequent sequence.

        2. Install one stage 8 stator vane HPC Stator Vanes (72-41-22, 03-400).

        3. Install one stage 8 stator vane HPC Stator Vanes (72-41-22, 03-448).

        4. Install one stage 8 stator vane HPC Stator Vanes (72-41-22, 03-400).

        5. Install one stage 8 undersize stator vane HPC Stator Vanes (72-41-22, 03-450).

        6. Install three stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-400).

        7. Install one stage 8 stator vane HPC Stator Vanes (72-41-22, 03-448).

        8. Install one stage 8 stator vane HPC Stator Vanes (72-41-22, 03-400).

        9. Install one stage 8 undersize stator vane HPC Stator Vanes (72-41-22, 03-450).

        10. Install three stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-400).

        11. Install one stage 8 stator vane HPC Stator Vanes (72-41-22, 03-448).

        12. Install three stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-400).

        13. Install one stage 8 undersize stator vane HPC Stator Vanes (72-41-22, 03-450).

        14. Install one stage 8 stator vane HPC Stator Vanes (72-41-22, 03-400).

        15. Install one stage 8 stator vane HPC Stator Vanes (72-41-22, 03-448).

        16. Install one stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-400).

        17. Install two stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-400).

        18. Install one stage 8 retaining stator vane HPC Stator Vanes (72-41-22, 03-150).

      4. Install the stage 8 stator vanes between the two stage 8 stop vanes at the 6 and 9 o'clock positions, and between the two stage 8 stop vanes at the 9 and 12 o'clock positions. Refer to the detail C on Figure. Use the sequence given in step (3).

        1. Install the stage 8 stator vanes between the two stage 8 stop vanes at the 3 and 6 o'clock positions. Refer to detail D on Figure. Use the subsequent sequence.

        2. Install two stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-400).

        3. NOTE

          Make sure the borescope access hole in the stage 8 case and intrascope vanes hole are aligned.

          Install RH and LH stage 8 intrascope vanes HPC Stator Vanes (72-41-22, 03-250 and HPC Stator Vanes03-200).

        4. Install one stage 8 stator vane HPC Stator Vanes (72-41-22, 03-400).

        5. Install one stage 8 stator vane HPC Stator Vanes (72-41-22, 03-448).

        6. Install one stage 8 undersize stator vane HPC Stator Vanes (72-41-22, 03-450).

        7. Install two stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-400).

        8. Install one stage 8 stator vane HPC Stator Vanes (72-41-22, 03-448).

        9. Install two stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-400).

        10. Install one stage 8 undersize stator vane HPC Stator Vanes (72-41-22, 03-450).

        11. Install one stage 8 stator vane HPC Stator Vanes (72-41-22, 03-400).

        12. Install one stage 8 stator vane HPC Stator Vanes (72-41-22, 03-448).

        13. Install two stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-400).

        14. Install one stage 8 undersize stator vane HPC Stator Vanes (72-41-22, 03-450).

        15. Install one stage 8 stator vane HPC Stator Vanes (72-41-22, 03-400).

        16. Install one stage 8 stator vane HPC Stator Vanes (72-41-22, 03-448).

        17. Install one stage 8 stator vane HPC Stator Vanes (72-41-22, 03-400).

        18. Install two stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-400).

        19. Install one stage 8 retaining stator vane HPC Stator Vanes (72-41-22, 03-150).

      5. Install IAE 1R18213 Alignment checking pin 1 off through the stage 8 case borescope hole. Make sure the alignment checking pin easily goes in to the intrascope vanes hole.

    1. SUBTASK 72-41-20-440-191 Install the Stage 8 Rotor Path Case Assembly to the Stage 9 Rotor Path Case Assembly (SBE 72-0343)

    2. Refer to Figure.

    3. Put the stage 9 rotor path case assembly HPC Ring Cases And Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-650) front flange down on to a clean work surface.

    4. Install the heating blanket on to the stage 9 rotor path case assembly.

    5. Heat the stage 9 rotor path case assembly to 167 deg F to 212 deg F (75 deg C to 100 deg C).

    6. Remove the heating blanket.

    7. Install the stage 9 rotor path case assembly on to the stage 8 rotor path case assembly. Engage the stage 8 stator vanes rear platform in the liner in the stage 9 rotor path case assembly. Align the dowel hole in the stage 9 rotor path case assembly front flange with the location dowel in the stage 8 rotor path case assembly.

    8. Install the eight slave nuts and bolts through the assembly joint flange. Space them at equal distances around the flange. Install the bolts from the stage 8 rotor path case assembly rear flange.

    9. Tighten the nuts in the correct sequence to pull the stage 8 rotor path case assembly on to the stage 9 rotor path case assembly. Make sure the flanges touch. Let the assembly become cool.

    10. Do a check to make sure all the stage 8 stator vanes can be moved in their location. Any vanes which cannot be moved must be renewed.

    11. Measure and write down a record of the clearance at Location 1128. The clearance must be 0.0130 in. to 0.0288 in. (0.331 mm to 0.731 mm). Refer to Figure.

    1. SUBTASK 72-41-20-440-154 Install the Stage 9 Rotor Path Ring (Pre SBE 72-0343)

    2. Refer to: Figure, Figure and Figure

    3. Install the heating blanket on to the stage 8 case HPC Ring Cases And Related Parts (72-41-21, 03-650).

    4. Heat the stage 8 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).

    5. Remove the heating blanket.

    6. Align the location dowel hole in the stage 9 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-750) with the location dowel in the stage 8 case.

    7. Install the stage 9 rotor path ring on to the stage 8 case and stator vanes. Engage the stage 8 stator vanes rear platform in the liner in the stage 9 rotor path ring.

    8. Install eight slave bolts and nuts to attach the stage 9 rotor path ring to the stage 8 case. Install the bolts from the stage 9 rotor path ring. Space them at equal distances around the flange.

    9. Tighten the nuts in the correct sequence to pull the stage 9 rotor path ring on to the stage 8 case.

    10. Let the assembly become cool.

    11. Do a check to make sure all the stage 8 stator vanes can be moved in their location. Any vanes which can not be moved must be renewed.

    12. Measure and write down a record of the clearance at Location 1128. The clearance must be 0.0130 in. to 0.0288 in. (0.331 mm to 0.731 mm). Refer to Figure.

    1. SUBTASK 72-41-20-440-155 Measure the Interplatform Clearances

    2. Refer to Figure.

      1. Measure and write down a record of the interplatform clearances at the stage 8 stop vanes. Measure all four clearances at the same time.

      2. At the stage 8 stator vane adjacent to a stage 8 stop vane push in a clockwise direction.

      3. Measure and write down a record of the clearance between the stop vane and the stator vane platforms, Dimension B. This must be 0.060 in. to 0.080 in. (1.65 mm to 2.05 mm).

      4. NOTE

        1. If the interplatform clearances are correct continue with SUBTASK 72-41-20-440-157.

        2. If the interplatform clearances are not correct continue with SUBTASK 72-41-20-440-156.

        Do Step and Step at the remaining three stage 8 stop vanes.

    1. SUBTASK 72-41-20-440-156 Install the Stage 8 Undersize Vanesand

      NOTE

      To get the specified interplatform clearance at the four stage 8 stop vanes HPC Stator Vanes (72-41-22, 03-350), use the stage 8 undersize vanes HPC Stator Vanes (72-41-22, 03-450) or stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-448) as necessary.
      A maximum of seven undersize vanes can be used between the two adjacent stop vanes. These must be set at equal distances between the stop vanes.
    2. Refer to Figure, Figure, Figure and Figure.

    3. Pre SBE 72-0343:Remove the eight slave nuts and bolts which attach the stage 9 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-750) to the stage 8 case HPC Ring Cases And Related Parts (72-41-21, 03-650).

    4. SBE 72-0343:Remove the eight slave nuts and bolts which attach the stage 9 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-650) to the stage 8 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-500).

      1. Pre SBE 72-0343: Remove the stage 9 rotor path ring.

      2. Install the heating blanket around the stage 8 case.

      3. Heat the stage 8 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).

      4. Remove the heating blanket.

      5. WARNING

        YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 9 ROTOR PATH RING.

        Install the pins of the IAE 1R18240 Extractor 3 off in the extraction holes in the rear flange of the stage 8 case. Refer to extractor detail on C on Figure.

      6. Adjust the bolts of the extractors to engage the plates on the stage 8 case front flange.

      7. Continue to turn the bolts to remove the stage 9 rotor path ring. Equally turn the bolts by a small quantity.

      1. SBE 72-0343: Remove the stage 9 rotor path case assembly.

      2. Install the heating blanket around the stage 8 rotor path case assembly.

      3. Heat the stage 8 rotor path case assembly to 167 deg F to 212 deg F (75 deg C to 100 deg C).

      4. Remove the heating blanket.

      5. WARNING

        YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 9 ROTOR PATH CASE ASSEMBLY.

        Install the pins of the IAE 1R18240 Extractor 3 off in the extraction holes in the rear flange of the stage 8 rotor path case assembly. Refer to extractor detail on C on Figure.

      6. Adjust the bolts of the extractors to engage the plates on the stage 9 rotor path case assembly front flange.

      7. Continue to turn the bolts to remove the stage 9 rotor path case assembly. Equally turn the bolts by a small quantity.

    5. CAUTION

      UNDERSIZE VANES MUST NOT BE INSTALLED ADJACENT TO THE STOP VANES, THE RETAINING VANES, THE INTRASCOPE VANES OR OTHER UNDERSIZE VANES.

      CAUTION

      UNDERSIZE VANES MUST NOT BE INSTALLED BETWEEN THE STAGE 8 INTRASCOPE VANES HPC Stator Vanes (72-41-22, 03-200 AND HPC Stator Vanes03-250) AND THE STAGE 8 STOP VANE AT THE 6 O'CLOCK POSITION.

      Remove the stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-448) and install the stage 8 vanes as necessary. One stage 8 undersize vanes will give an increase or decrease in the interplatform clearance of 0.016 in. (0.40 mm).

    6. Pre SBE 72-0343: Install the stage 9 rotor path ring as given in Step.

    7. SBE 72-0343: Install the stage 9 rotor path case assembly as given in Step.

    8. Measure and write down a record of the interplatform clearances at the stage 8 stop vanes as given in Step.

    1. SUBTASK 72-41-20-440-157 Install the Stage 7 Rear Heatshield

    2. Refer to Figure.

    3. Pre SBE 72-0343: Install the 28 flange D-headed bolts HPC Assembly (72-41-00, 01-572) and nuts HPC Assembly (72-41-00, 01-570). Install the bolts from the stage 7 case HPC Ring Cases And Related Parts (72-41-21, 03-500) rear flange at the position A on Figure. Torque the nuts in the correct sequence to 36 lbfin to 45 lbfin (4.00 Nm to 5.00 Nm).

    4. SBE 72-0343: Install the 28 flange D-headed bolts HPC Assembly (72-41-00, 01-572) and nuts HPC Assembly (72-41-00, 01-570). Install the bolts from the stage 8 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-500) rear flange at the position A on Figure. Torque the nuts in the correct sequence to 36 lbfin to 45 lbfin (4.00 Nm to 5.00 Nm).

      1. Install the stage 7 rear heatshield HPC Ring Cases And Related Parts (72-41-21, 03-880).

      2. Pre SBE 72-0343: Put one half of the stage 7 rear heatshield in to position on the stage 7 case. Locate the heatshield on the spacers and make sure the end plates are correctly located.

      3. SBE 72-0343: Put one half of the stage 7 rear heatshield in to position on the stage 8 rotor path case assembly. Locate the heatshield on the spacers and make sure the end plates are correctly located.

      4. Pre SBE 72-0343: Install the 10 bolts HPC Assembly (72-41-00, 01-564) to attach the stage 7 rear heatshield to the stage 7 case.

      5. SBE 72-0343: Install the 10 bolts HPC Assembly (72-41-00, 01-564) to attach the stage 7 rear heatshield to the stage 8 rotor path case assembly.

      6. Torque the bolts in the correct sequence to 36 lbfin to 45 lbfin (4.00 Nm to 5.00 Nm).

    5. Measure and write down a record of the clearance at Location 1162. This must be 0.004 in. to 0.024 in. (0.10 mm to 0.60 mm). Refer to Figure.

  1. Figure: Pre SBE 72-0343: View Through the HP Compressor Rear Cases and Vanes

    Sheet 1

    Legend
    Pre SBE 72-0343: View through the HP compressor rear cases and vanes

    Sheet 1

    Close

    Figure: SBE 72-0343: View Through the HP Compressor Rear Cases and Vanes

    Sheet 2

    Legend
    SBE 72-0343: View through the HP compressor rear cases and vanes

    Sheet 2

    Close

    Figure: The Locations for the Fits and Clearances

    Sheet 1

    Legend
    The Locations for the Fits and Clearances

    Sheet 1

    Close

    Figure: Locations for the Fits and Clearances

    Sheet 2

    Legend
    Locations for the fits and clearances

    Sheet 2

    Close

    Figure: Install the Stage 8 Stator Vane Front and Rear Liners and the Stage 9 Stator Vane Front Liner

    Sheet 1

    Legend
    Install the stage 8 stator vane front and rear liners and the stage 9 stator vane front liner

    Sheet 1

    Close

    Figure: Install the Stage 8 Stator Vane Front And Rear Liners and the Stage 9 Stator Vane Liner

    Sheet 2

    Legend
    Install the stage 8 stator vane front and rear liners and the stage 9 stator vane liner

    Sheet 2

    Close

    Figure: Install the Stage 8 Stator Vane Stops

    Install the Stage 8 Stator Vane Stops

    Figure: Install the Stage 8 Stator Vanes

    Sheet 1

    Legend
    Install the stage 8 stator vanes

    Sheet 1

    Close

    Figure: Install the Stage 8 Stator Vanes

    Sheet 2

    Legend
    Install the stage 8 stator vanes

    Sheet 2

    Close

    Figure: Install the Stage 8 Stator Vanes

    Sheet 3

    Legend
    Install the stage 8 stator vanes

    Sheet 3

    Close

    Figure: Measure the Stator Vane Interplatform Clearances

    Measure the Stator Vane Interplatform Clearances

    Figure: Remove the Stage 9 Rotor Path Ring

    Remove the Stage 9 Rotor Path Ring

    Figure: Install the Stage 7 Rear Heatshield

    Install the Stage 7 Rear Heatshield

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised the procedure to update fits and clearances limits. (19VG205)

Change Type:

Revised the procedure to add post SBE 72-0343 instructions. (19VG223)

Manufacturer Code:00BB6
Enterprise Name:INDESTRUCTIBLE PAINT INC
BU Name:INDESTRUCTIBLE PAINT INC
Street:1 INDEPENDENCE DRIVE
City:MONROE
State:CT
Zip Code:06468
Country:USA
Phone Number:1-203-880-9130
Fax Number:1-203-880-9133
Email:dave@indestructiblepaint.com
Internet:www.indestructiblepaint.com
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X333X
Enterprise Name:REFER TO V2500 SB ENG-79-0108
Part Number:6A4269
Part Name:LINER - 8TH STAGE, FRONT
Manufacturer Code:0AM53
Part Number:6A4270
Part Name:LINER - 8TH STAGE, REAR
Manufacturer Code:0AM53
Part Number:6A4271
Part Name:LINER - 9TH STAGE, FRONT
Manufacturer Code:0AM53
Manufacturer Code:00BB6
Supply Number:CoMat 07-038
Type:sp01
Supply Short Name:CoMat 07-038 AIR DRYING ENAMEL
Supply Name:CoMat 07-038 AIR DRYING ENAMEL
Specification Groups:
Doc NumberType
OMAT:7/22B (RR REF)IP9138 R1
JCR-029 (JAEC REF)
Suppliers:
ManufacturerRemarks
00BB6
K3504
Manufacturer Code:X333X
Supply Number:CoMat 10-077A
Type:sp01
Supply Short Name:CoMat 10-077A APPROVED ENGINE OIL
Supply Name:CoMat 10-077A APPROVED ENGINE OIL
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
X333X
Manufacturer Code:LOCAL
Tool Number:Heating blanket
Tool Name:Heating blanket
Manufacturer Code:0AM53
Tool Number:IAE 1R18213
Tool Name:IAE 1R18213 Alignment checking pin
Manufacturer Code:0AM53
Tool Number:IAE 1R18240
Tool Name:IAE 1R18240 Extractor
Manufacturer Code:0AM53
Tool Number:IAE 1R18501
Tool Name:IAE 1R18501 Stop alignment tool
Manufacturer Code:0AM53
Tool Number:IAE 1R19687
Tool Name:IAE 1R19687 Assembly tool
Manufacturer Code:0AM53
Tool Number:IAE 1R19688
Tool Name:IAE 1R19688 Assembly tool
Manufacturer Code:0AM53
Tool Number:IAE 1R19689
Tool Name:IAE 1R19689 Assembly tool