TASK 72-44-10-300-024 HPT Stage 1 Support Assembly - Weld Repair, Repair-024 (VRS3619)

DMC:V2500-A0-72-44-1001-02A-627A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-44-10-300-024 HPT Stage 1 Support Assembly - Weld Repair, Repair-024 (VRS3619)

Effectivity

FIG/ITEM

PART NO.

01-010

2A1292

01-010

2A1358

01-010

2A1664

01-010

2A2703

01-010

2A3360

01-010

2A3367

01-010

2A4085

Material of component

PART IDENT

IAE

SYMBOL

MATERIAL

Stage 1 HPT support

Nickel alloy

General

Price and availability - refer to IAE
The practices and processes referred to in the procedure by the TASK numbers are in the SPM.
NOTE
To identify the consumable materials, refer to the PCI.
NOTE
You must remove the Stage 1 HPT seal from the Stage 1 HPT support assembly to do this repair. Refer to TASK 72-44-10-040-001 (DISASSEMBLY-001).
Additionally, for PN 2A4085, remove the brush seal. Refer to Repair, VRS3771, TASK 72-44-10-300-027 (REPAIR-027).
Remove support flange nuts. Refer to Repair, VRS3272, TASK 72-44-10-300-002 (REPAIR-002).
If present, remove plasma coat from the outside diameter bolt flange rear snap diameter. Refer to Repair, VRS3129, TASK 72-44-10-300-007 (REPAIR-007).
If present, remove plasma coat from the outside diameter bolt flange front snap diameter. Refer to Repair, VRS3270, TASK 72-44-10-300-008 (REPAIR-008).
Additionally, for PN 2A4085, remove the plasma coat from the rear flange inner face. Refer to Repair, VRS3766, TASK 72-44-10-300-025 (REPAIR-025). 
Preliminary Requirements
Pre-Conditions
NONE
Support Equipment
NameManufacturerPart Number / IdentificationQuantityRemark
Fusion welding equipmentLOCALFusion welding equipment
Machining equipmentLOCALMachining equipment
Consumables, Materials and Expendables
NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-284 WELDING FILLER WIRE, NiBASELOCALCoMat 03-284
Spares
NONE
Safety Requirements
CAUTION
DIAMETER J IS OFFSET BY 0.010 IN. (0.254 MM) FOR PN 2A1358, 2A1664, 2A2703, 2A3360, 2A3367 AND 2A4085.
Procedure
    1. SUBTASK 72-44-10-110-062 Clean the Stage 1 HPT Support
      1. Clean the support.
        1. Refer to the SPM TASK 70-11-03-300-503.
        1. Wipe the area just before you weld it.
        2. Refer to the SPM TASK 70-11-26-300-503.
    2. SUBTASK 72-44-10-310-007 Weld the Stage 1 HPT Support
      1. Manually gas tungsten arc weld the worn area.
        1. Refer to the SPM TASK 70-31-13-310-501.
        2. Use sufficient material to get the finish dimensions.
    3. SUBTASK 72-44-10-370-006 Stress-Relieve the Stage 1 HPT Support
      1. Stress-relieve the support.
      1. Refer to the SPM TASK 70-37-01-370-501.
    4. SUBTASK 72-44-10-350-064 Machine the Repaired Area of the Stage 1 HPT Support
      2. Finish machine the repaired area.
      1. Make sure the repaired area and the adjacent surfaces are flush.
    5. SUBTASK 72-44-10-110-063 Clean the Stage 1 HPT Support
      1. Clean the support.
      1. Refer to the SPM TASK 70-11-03-300-503.
    6. SUBTASK 72-44-10-230-073 Fluorescent Penetrant Inspect the Blended Area
      1. Fluorescent penetrant inspect the blended area.
        1. Use medium sensitivity.
        2. No cracks are permitted.
    7. SUBTASK 72-44-10-350-070 Close Up
      1. Assemble the Stage 1 seal onto the Stage 1 support.
      1. Refer to TASK 72-44-10-440-001 (ASSEMBLY-001).
      2. Install or replace the Stage 1 HPT support flange nuts.
      1. Refer to Repair, VRS3272 TASK 72-44-10-300-002 (REPAIR-002).
      3. If removed, apply plasma coat on the outside diameter bolt flange rear snap diameter.
      1. Refer to Repair, VRS3129 TASK 72-44-10-300-007 (REPAIR-007).
      4. If removed, apply plasma coat on the outside diameter bolt flange front snap diameter.
      1. Refer to Repair, VRS3270, TASK 72-44-10-300-008 (REPAIR-008).
      5. Additionally, for PN 2A4085, apply plasma coat on the rear flange inner face.
      1. Repair, VRS3766 TASK 72-44-10-300-025 (REPAIR-025).
      6. Additionally, for PN 2A4085, replace the brush seal.
      1. Repair, VRS3771 TASK 72-44-10-300-027 (REPAIR-027).
    8. Figure: Repair Details and Dimensions (PN 2A1292, 2A1358 and 2A1664)
    Sheet 1
    Legend
    Repair Details and Dimensions (PN 2A1292, 2A1358 and 2A1664)
    Sheet 1
    Close
    Figure: Repair Details and Dimensions (PN 2A1292, 2A1358 and 2A1664)
    Sheet 2
    Legend
    Repair Details and Dimensions (PN 2A1292, 2A1358 and 2A1664)
    Sheet 2
    Close
    Figure: Repair Details and Dimensions (PN 2A1292)
    Sheet 3
    Legend
    Repair Details and Dimensions (PN 2A1292)
    Sheet 3
    Close
    Figure: Repair Details and Dimensions (PN 2A2703, 2A3360 and 2A3367)
    Sheet 1
    Legend
    Repair Details and Dimensions (PN 2A2703, 2A3360 and 2A3367)
    Sheet 1
    Close
    Figure: Repair Details and Dimensions (PN 2A2703, 2A3360 and 2A3367)
    Sheet 2
    Legend
    Repair Details and Dimensions (PN 2A2703, 2A3360 and 2A3367)
    Sheet 2
    Close
    Figure: Repair Details and Dimensions (PN 2A4085)
    Sheet 1
    Legend
    Repair Details and Dimensions (PN 2A4085)
    Sheet 1
    Close
    Figure: Repair Details and Dimensions (PN 2A4085)
    Sheet 2
    Legend
    Repair Details and Dimensions (PN 2A4085)
    Sheet 2
    Close
Requirements After Job Completion
Follow-On Conditions
NONE
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 03-284
Type:sp01
Supply Short Name:CoMat 03-284 WELDING FILLER WIRE, Ni BASE
Supply Name:CoMat 03-284 WELDING FILLER WIRE, NiBASE
Specification Groups:
Doc NumberType
INCONEL 718 AMS 5832 AWS 5.14 MSRR9500/220
INCONEL 718 AMS 5832 AWS 5.14CLASS ER NI FE Cr-2 OMAT:3/206
INCONEL 718 AMS 5832 AWS 5.14CLASS ER NI FE Cr-2
Suppliers:
ManufacturerRemarks
LOCAL
28553
IE137
08489
IE508
0ZDB5
2R602
55596
58401
80357
K6835
Manufacturer Code:LOCAL
Tool Number:Fusion welding equipment
Tool Name:Fusion welding equipment
Manufacturer Code:LOCAL
Tool Number:Machining equipment
Tool Name:Machining equipment