TASK 72-32-70-440-001-A00 LPC Bleed Valve And Actuating System - Assemble, Assembly-001

DMC:V2500-A1-72-32-7000-00A-710A-B|Issue No:003.00|Issue Date:2017-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

V2500-A1

Common Information

TASK 72-32-70-440-001-A00 LPC Bleed Valve And Actuating System - Assemble, Assembly-001

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For standard torque data and procedures refer to the SPM TASK 70-64-02-640-501, SPM TASK 70-41-00-400-501 and SPM TASK 70-41-01-400-501.

Special torque data and assembly tolerances are included in this procedure.

Special torque data is identified with the symbol * after the torque value.

Lubricate all the threads and mating faces of the nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS, unless other lubricants are referred to in the procedure.

To identify and install key washers, refer to SPM TASK 70-42-03-400-501.

The abbreviation Intf shows an interference or tight fit. This causes REJECT IF MORE THAN to become REJECT IF LESS THAN. The abbreviation Clear shows a clearance fit.

Refer to Figure for a view of the booster stage bleed valve and actuating mechanism, Pre SBE 72-0133.

Refer to Figure for a view of the booster stage bleed valve and actuating mechanism, SBE 72-0133.

This TASK gives the procedure to assemble the booster stage bleed valve and actuating mechanism.

NOTE

To identify the consumable material refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
IAE 1J12209 Installation holder0AM53IAE 1J122091

or equivalent

IAE 1J12216 Installation holder or equialent0AM53IAE 1J122161

or equivalent

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 10-077 APPROVED ENGINE OILSLOCALCoMat 10-077

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Retaining ring25
Retaining ring2
Retaining ring27

(Pre SBE 72-0133)

Retaining ring54
Retaining ring25
Retaining ring25
Retaining ring2
Key washer25
Key washer2
Cotter pin27

(SBE 72-0133)

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-70-220-073 Reference Fits and Clearances of the Power Arm and the Stud Pin at Location 0436

    2. Refer to Figure.

    3. Reference dimensions at location 0436. If required, use the data written as a note in TASK 72-32-71-200-000 (INSPECTION-000).

      Table 1. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0436

      Power Arm ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-300), Inner Diameter

      Stud Pin ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-550), Stem Diameter

      Power Arm Inner Diameter

      0.5015

      0.5005

      0.0022

      Stud Pin Stem Diameter

      0.5000

      0.0005

      0.4993

      Table 2. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0436

      Power arm ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-300), Inner Diameter

      Stud Pin ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-550), Stem Diameter

      Power Arm Inner Diameter

      12.738

      12.713

      0.056

      Stud Pin Stem Diameter

      12.700

      0.013

      12.682

    1. SUBTASK 72-32-70-220-074-A00 Reference Fits and Clearances of the Power Arm and the Pin at Location 0439 (Pre SBE 72-0133)

    2. Refer to Figure.

    3. Reference dimensions at location 0439. If required, use the data written as a note in TASK 72-32-71-200-000 (INSPECTION-000) and TASK 72-32-00-200-000 (INSPECTION-000).

      Table 3. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0439

      Power Arm ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-300), Inner Diameter

      Pin ENGINE-LP COMP/INTERMEDIATE CASE MODULE (72-32-00, 01-720), Outside Diameter

      Power Arm Inner Diameter

      0.2505

      0.2500

      0.0031

      Pin Outside Diameter

      0.2480

      0.0020

      0.2474

      Table 4. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0439

      Power Arm ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-300), Inner Diameter

      Pin ENGINE-LP COMP/INTERMEDIATE CASE MODULE (72-32-00, 01-720), Outside Diameter

      Power Arm Inner Diameter

      6.365

      6.350

      0.080

      Pin Outside Diameter

      6.300

      0.050

      6.285

    1. SUBTASK 72-32-70-220-074-B00 Reference Fits and Clearances of the Power Arm and the Pin at Location 0439 (SBE 72-0133)

    2. Refer to Figure.

    3. Reference dimensions at location 0439. If required, use the data written as a note in TASK 72-32-71-200-000 (INSPECTION-000) and TASK 72-32-00-200-000 (INSPECTION-000).

      Table 5. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0439

      Power Arm ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-300), Inner Diameter

      Pin ENGINE-LP COMP/INTERMEDIATE CASE MODULE (72-32-00, 01-720), Outside Diameter

      Power Arm Inner Diameter

      0.2505

      0.2500

      0.0016

      Pin Outside Diameter

      0.2495

      0.0005

      0.2489

      Table 6. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0439

      Power Arm ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-300), Inner Diameter

      Pin ENGINE-LP COMP/INTERMEDIATE CASE MODULE (72-32-00, 01-720), Outside Diameter

      Power Arm Inner Diameter

      6.365

      6.350

      0.043

      Pin Outside Diameter

      6.337

      0.013

      6.322

    1. SUBTASK 72-32-70-220-075 Reference Fits and Clearances of the Link Arm and the Stud Pin at Location 0443

    2. Refer to Figure.

    3. Reference dimensions at location 0443. If required, use the data written as a note in TASK 72-32-71-200-000 (INSPECTION-000).

      Table 7. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0443

      Link Arm ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-100), Sleeve Bearing Inside Diameter

      Stud Pin ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-500), Stem Diameter

      Link Arm Inside Diameter

      0.3140

      0.3130

      0.0020

      Stud Pin Outside Diameter

      0.3125

      0.0005

      0.3120

      Table 8. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0443

      Link Arm ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-100), Sleeve Bearing Inside Diameter

      Stud Pin ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-500), Stem Diameter

      Link Arm Inside Diameter

      7.975

      7.951

      0.052

      Stud Pin Outside Diameter

      7.938

      0.013

      7.923

    1. SUBTASK 72-32-70-220-076-A00 Reference Fits and Clearances of the Valve and the Pin at Location 0445 (Pre SBE 72-0133)

    2. Refer to Figure.

    3. Reference dimensions at location 0445. If required, use the data written as a note in TASK 72-32-72-200-000 (INSPECTION-000) and TASK 72-32-70-200-000 (INSPECTION-000).

      Table 9. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0445

      Valve ENGINE-BLEED VALVE (72-32-72, 01-100), Hinge Pin Hole Diameter

      Pin (01-280), Outside Diameter

      Valve Hole Diameter

      0.1885

      0.1880

      0.0010

      Pin Outside Diameter

      0.1880

      0.0000

      0.1875

      Table 10. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0445

      Valve ENGINE-BLEED VALVE (72-32-72, 01-100), Hinge Pin Hole Diameter

      Pin (01-280), Outside Diameter

      Valve Hole Diameter

      4.787

      4.775

      0.024

      Pin Outside Diameter

      4.775

      0.000

      4.763

    1. SUBTASK 72-32-70-220-076-B00 Reference Fits and Clearances of the Valve and the Pin at Location 0445 (SBE 72-0133)

    2. Refer to Figure.

    3. Reference dimension at location 0445. If required, use the data written as a note in TASK 72-32-72-200-000 (INSPECTION-000) and TASK 72-32-70-200-000 (INSPECTION-000).

      Table 11. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0445

      Valve ENGINE-BLEED VALVE (72-32-72, 01-100), Hinge Pin Hole Diameter

      Pin (01-280), Outside Diameter

      Valve Hole Diameter

      0.1885

      0.1880

      0.0019

      Pin Outside Diameter

      0.1888

      0.0008

      0.1866

      Intf

      Table 12. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0445

      Valve ENGINE-BLEED VALVE (72-32-72, 01-100), Hinge Pin Hole Diameter

      Pin (01-280), Outside Diameter

      Valve Hole Diameter

      4.787

      4.775

      0.048

      Pin Outside Diameter

      4.795

      0.020

      4.739

      Intf

    1. SUBTASK 72-32-70-220-077-A00 Reference Fits and Clearances of the Support Ring and the Pin at Location 0446 (Pre SBE 72-0133)

    2. Refer to Figure.

    3. Reference dimensions at location 0446. If required, use the data written as a note in TASK 72-32-71-200-000 (INSPECTION-000) and TASK 72-32-70-200-000 (INSPECTION-000).

      Table 13. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0446

      Support Ring ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-600), Pin Hole Diameter

      Pin (01-280), Outside Diameter

      Support Ring Hole Diameter

      0.1891

      0.1884

      0.0016

      Pin Outside Diameter

      0.1880

      0.0004

      0.1875

      Table 14. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0446

      Support Ring ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-600), Pin Hole Diameter

      Pin (01-280) Outside Diameter

      Support Ring Hole Diameter

      4.803

      4.785

      0.040

      Pin Outside Diameter

      4.775

      0.010

      4.763

    1. SUBTASK 72-32-70-220-077-B00 Reference Fits and Clearances of the Support Ring and the Pin at Location 0446 (SBE 72-0133)

    2. Refer to Figure.

    3. Referenced dimensions at location 0446. If required, use the data written as a note in TASK 72-32-71-200-000 (INSPECTION-000) and TASK 72-32-70-200-000 (INSPECTION-000).

      Table 15. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0446

      Support Ring ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-600), Pin Hole Diameter

      Pin (01-280), Outside Diameter

      Support Ring Hole Diameter

      0.1891

      0.1884

      0.0025

      Pin Outside Diameter

      0.1888

      0.0004

      0.1866

      Intf

      Table 16. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0446

      Support Ring ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-600), Pin Hole Diameter

      Pin (01-280), Outside Diameter

      Support Ring Hole Diameter

      4.803

      4.785

      0.064

      Pin Outside Diameter

      4.795

      0.010

      4.739

      Intf

    1. SUBTASK 72-32-70-220-078 Referece Fits and Clearances of the Valve and the Pin at Location 0451

    2. Refer to Figure.

    3. Referenced dimensions at location 0451. If required, use the data written as a note in TASK 72-32-72-200-000 (INSPECTION-000) and TASK 72-32-70-200-000 (INSPECTION-000).

      Table 17. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0451

      Valve ENGINE-BLEED VALVE (72-32-72, 01-100), Link Pin Hole Diameter

      Pin (01-240), Outside Diameter

      Valve Hole Diameter

      0.2367

      0.2362

      0.0010

      Pin Outside Valve

      0.2362

      0.0000

      0.2357

      Table 18. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0451

      Valve ENGINE-BLEED VALVE (72-32-72, 01-100), Link Pin Hole Diameter

      Pin (01-240), Outside Diameter

      Valve Hole Diameter

      6.012

      6.000

      0.024

      Pin Outside Diameter

      6.000

      0.000

      5.988

    1. SUBTASK 72-32-70-220-079 Reference Fits and Clearances of the Support Ring and the Pin at Location 0493 (SBE 72-0133)

    2. Refer to Figure.

    3. Reference dimensions at location 0493. If required, use the data written as a note in TASK 72-32-71-200-000 (INSPECTION-000) and TASK 72-32-70-200-000 (INSPECTION-000).

      Table 19. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0493

      Support Ring ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-600), Pin Hole Diameter

      Pin (01-280), Outside Diameter

      Support Ring Hole Diameter

      0.1896

      0.1884

      0.0030

      Pin Outside Diameter

      0.1888

      0.0004

      0.1866

      Intf

      Table 20. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0493

      Support Ring ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-600), Pin Hole Diameter

      Pin (01-280), Outside Diameter

      Support Ring Hole Diameter

      4.815

      4.785

      0.076

      Pin Outside Diameter

      4.795

      0.010

      4.739

      Intf

    1. SUBTASK 72-32-70-220-080-A00 Reference Fits and Clearances of the Link and the Pin at Location 0442 (Pre SBE 72-0133)

    2. Refer to Figure.

    3. Reference dimensions at location 0442. If required, use the data written as a note in TASK 72-32-71-200-000 (INSPECTION-000).

      Table 21. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0442

      Link ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-400), Pin Hole Diameter

      Pin ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-430), Outside Diameter

      Link Hole Diameter

      0.1639

      0.1634

      0.0010

      Pin Outside Diameter

      0.1634

      0.0000

      0.1629

      Table 22. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0442

      Link ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-400), Pin Hole Diameter

      Pin ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-430), Outside Diameter

      Link Hole Diameter

      4.162

      4.150

      0.024

      Pin Outside Diameter

      4.150

      0.000

      4.138

    1. SUBTASK 72-32-70-220-080-B00 Reference Fits and Clearances of the Link and the Pin at Location 0442 (SBE 72-0133)

    2. Refer to Figure.

    3. Reference dimensions at location 0442. If required, use the data written as a note in TASK 72-32-71-200-000 (INSPECTION-000).

      Table 23. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0442

      Link ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-400), Pin Hole Diameter

      Pin ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-430), Outside Diameter

      Link Hole Diameter

      0.1639

      0.1634

      0.0002

      Pin Outside Diameter

      0.1642

      0.0008

      0.1637

      Intf

      Table 24. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0442

      Link ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-400), Pin Hole Diameter

      Pin ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-430), Outside Diameter

      Link Hole Diameter

      4.162

      4.150

      0.004

      Pin Outside Diameter

      4.170

      0.020

      4.158

      Intf

    1. SUBTASK 72-32-70-220-081-A00 Reference Fits and Clearances of the Sychronize Ring and the Pin at Location 0459 (Pre SBE 72-0133)

    2. Refer to Figure.

    3. Reference dimensions at location 0459. If required, use the data written as a note in TASK 72-32-73-200-000 (INSPECTION-000) and TASK 72-32-70-200-000 (INSPECTION-000).

      Table 25. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0459

      Sychronize Ring ENGINE-BLEED VALVE ACTUATING RING (72-32-73, 01-150), Pin Hole Diameter

      Pin (01-140), Outside Diameter

      Ring Hole Diameter

      0.1639

      0.1634

      0.0010

      Pin Outside Diameter

      0.1634

      0.0000

      0.1629

      Table 26. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0459

      Synchronize Ring ENGINE-BLEED VALVE ACTUATING RING (72-32-73, 01-150), Pin Hole Diameter

      Pin (01-140), Outside Diameter

      Ring Hole Diameter

      4.162

      4.150

      0.024

      Pin Outside Diameter

      4.150

      0.000

      4.138

    1. SUBTASK 72-32-70-220-081-B00 Reference Fits and Clearances of the Bush and the Pin at Location 0459 (SBE 72-0133 and SBE 72-0306)

    2. Refer to Figure.

    3. Reference dimensions at location 0459. If required, use the data written as a note in TASK 72-32-70-200-000 (INSPECTION-000).

      Table 27. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0459

      Bush (01-145, 01-147 Or 01-149), Inside Diameter

      Pin (01-140), Outside Diameter

      Bush Inside Diameter

      0.1650

      0.1645

      0.0010

      Pin Outside Diameter

      0.1645

      0.0000

      0.1640

      Table 28. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0459

      Bush (01-145, 01-147 Or 01-149), Inside Diameter

      Pin (01-140), Outside Diameter

      Bush Inside Diameter

      4.190

      4.178

      0.024

      Pin Outside Diameter

      4.178

      0.000

      4.166

    1. SUBTASK 72-32-70-220-082-A00 Reference Fits and Clearances of the Bush and the Pin at Location 0455 (Pre SBE 72-0133)

    2. Refer to Figure.

    3. Reference dimensions at location 0455. If required, use the data written as a note in TASK 72-32-73-200-000 (INSPECTION-000) and TASK 72-32-70-200-000 (INSPECTION-000).

      Table 29. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0455

      Bush ENGINE-BLEED VALVE ACTUATING RING (72-32-73, 01-100), Inside Diameter

      Pin (01-180), Outside Diameter

      Bush Inside Diameter

      0.2486

      0.2480

      0.0012

      Pin Outside Diameter

      0.2480

      0.0000

      0.2474

      Table 30. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0455

      Bush ENGINE-BLEED VALVE ACTUATING RING (72-32-73, 01-100), Inside Diameter

      Pin (01-180), Outside Diameter

      Bush Inside Diameter

      6.315

      6.300

      0.030

      Pin Outside Diameter

      6.300

      0.000

      6.285

    1. SUBTASK 72-32-70-220-082-B00 Reference Fits and Clearances of the Bush and the Pin at Location 0455 (SBE 72-0133 and SBE 72-0306)

    2. Refer to Figure.

    3. Reference dimensions at location 0455. If required, use the data written as a note in TASK 72-32-73-200-000 (INSPECTION-000) and TASK 72-32-70-200-000 (INSPECTION-000).

      Table 31. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0455

      Pin (01-180), Outside Diameter

      Bush Inside Diameter

      0.2486

      0.2480

      0.0004

      Pin Outside Diameter

      0.2488

      0.0008

      0.2482

      Intf

      Table 32. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      Non-select

      REJECT IF

      MORE THAN

      LOCATION 0455

      Pin (01-180), Outside Diameter

      Bush Inside Diameter

      6.315

      6.300

      0.010

      Pin Outside Diameter

      6.320

      0.020

      6.305

      Intf

    1. SUBTASK 72-32-70-440-051 Install the Two Power Arm Stud Pins and the 25 Link Arm Stud Pins

    2. Refer to Figure.

    3. Put the support ring ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-600) on a work bench with the rear flange down.

      NOTE

      Each power arm stud pin has a flat on its flange to engage with an anti-rotation tab on the support ring.
      1. Install the two power arm stud pins ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-550).

      2. Install the power arm stud pins through the support ring so that their flats engage with the tabs of the support ring.

      3. Attach the power arm stud pins with new ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-570) key washers 2 off and the two nuts ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-560).

      4. Make sure that the tabs of the key washers are engaged in the small holes in the support ring.

      5. Torque the nuts to 446* lbfin to 494* lbfin (50.40 Nm to 55.80 Nm).

      6. Bend the keys of the key washers against the nut hexagons.

        NOTE

        Each link arm stud pin has a flat on its flange to engage with an anti-rotation tab on the support ring.
      1. Install the 25 link arm stud pins ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-500).

      2. Install the link arm stud pins through the support ring so that their flats engage with the tabs of the support ring.

      3. Attach the link arm stud pins with new ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-520) key washers 25 off and the 25 nuts ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-510).

      4. Make sure that the tabs of the key washers are engaged in the small holes in the support ring.

      5. Torque the nuts to 209* lbfin to 231* lbfin (23.65 Nm to 25.95 Nm).

      6. Bend the keys of the key washers against the nut hexagons.

    1. SUBTASK 72-32-70-440-052-A00 Install the Two Power Arms (72-32-71,01-300) and the 25 Link Arms (72-32-71,01-100) (Pre SBE 72-0133)

    2. Refer to Figure.

      1. Install the two power arms ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-300).

      2. Install the power arms on to the two stud pins and attach them with the two nuts ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-320) and washers ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-330).

      3. Torque the nuts to 57* lbfin to 63* lbfin (6.48 Nm to 7.08 Nm).

      4. Make sure that the power arms turn freely on the two stud pins.

      1. Install the 25 link arms ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-100).

      2. Install the link arms on to the stud pins and attach them with new ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-120) retaining ring 25 off. Use IAE 1J12209 Installation holder 1 off or equivalent to put the retaining rings in position.

      3. Make sure that each retaining ring is fully engaged, without distortion, in its groove.

      4. Make sure that the link arms turn freely on the stud pins.

    1. SUBTASK 72-32-70-440-052-B00 Install the Two Power Arms (72-32-71,01-300) and the 25 Link Arms (72-32-71,01-100) (SBE 72-0133)

    2. Refer to Figure.

      1. Install the two power arms ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-300).

      2. Install the power arms on to the two stud pins and attach them with the two nuts ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-320) and washers ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-330).

      3. Torque the nuts to 57* lbfin to 63* lbfin (6.48 Nm to 7.08 Nm).

      4. Make sure that the power arms turn freely on the two stud pins.

      1. Install the 25 link arms ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-100).

      2. Install the link arms on to the stud pins and attach them with new ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-120) retaining ring 25 off. Use IAE 1J12209 Installation holder 1 off or equivalent to put the retaining rings in position.

      3. Make sure that each retaining ring is fully engaged, without distortion, in its groove.

      4. Make sure that the link arms turn freely on the stud pins.

    1. SUBTASK 72-32-70-440-053-A00 Install the 27 Links (72-32-71,01-200 and 01-400) (Pre SBE 72-0133)

    2. Refer to Figure.

      1. Install the links on to the power arms and the link arms.

      2. Align the holes in each link with the spherical bearing bore of each power arm and link arm.

      3. Install the 27 pins ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-230 and ENGINE-BLEED VALVE SUPPORT AND ARMS 01-430) through the spherical bearings of the power arms and the link arms and attach the pins with new ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-220 and ENGINE-BLEED VALVE SUPPORT AND ARMS 01-420) retaining ring 27 off. Use IAE 1J12216 Installation holder or equialent 1 off or equivalent to put the retaining rings in position.

    3. Make sure that each retaining ring is fully engaged without distortion in its groove.

    1. SUBTASK 72-32-70-440-053-B00 Install the 27 Links (72-32-71, 01-200 and 01-400) (SBE 72-0133)

    2. Refer to Figure.

      1. Install the links on to the power arms and the link arms.

      2. Align the holes in each link with the spherical bearing bore of each power arm and link arm.

      3. Install the 27 pins ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-230 and ENGINE-BLEED VALVE SUPPORT AND ARMS 01-430) through the spherical bearings of the power arms and the link arms and attach the pins with new ENGINE-BLEED VALVE SUPPORT AND ARMS (72-32-71, 01-220 and ENGINE-BLEED VALVE SUPPORT AND ARMS 01-420) retaining ring 27 off. Use IAE 1J12216 Installation holder or equialent 1 off or equivalent to put the retaining rings in position.

    3. Make sure that each retaining ring is fully engaged, without distortion, in its groove.

    1. SUBTASK 72-32-70-440-054-A00 Install the 27 Bleed Valves (72-32-72,01-100) (Pre SBE 72-0133)

    2. Refer to Figure.

    3. Let each longer arm of the 27 bleed valves ENGINE-BLEED VALVE (72-32-72, 01-100) go through its slot in the support ring and put the bleed valves in position between the supports.

    4. Install the 54 pins (01-280) through the supports and the bleed valves and attach them with new (01-260) retaining ring 54 off. Use the installation holder (IAE 1J12216 Installation holder or equialent) or equivalent to put the retaining rings in position.

    5. Make sure that each retaining ring is fully engaged without distortion in its groove.

      1. Attach the bleed valves to the links.

      2. Align each hole in the longer arm of the bleed valve with the spherical bearing bore of each link.

      3. Install the 27 pins (01-240) through the bleed valves and the spherical bearings of the links and attach them with new (01-220) retaining ring 27 off. Use the installation holder (IAE 1J12216 Installation holder or equialent) or equivalent to put the retaining rings in position.

      4. Make sure that each retaining ring is fully engaged, without distortion, in its groove.

    6. Manually operate each power arm to link arm to make sure each bleed valve moves freely.

    1. SUBTASK 72-32-70-440-054-B00 Install the 27 Bleed Valves (72-32-72,01-100) (SBE 72-0133)

    2. Refer to Figure.

    3. Let each longer arm of the 27 bleed valves ENGINE-BLEED VALVE (72-32-72, 01-100) go through its slot in the support ring and put the bleed valves in position between the supports and the mid support.

    4. Install the 54 pins (01-280) through the mid supports, the bleed valves and the supports and attach them with new (01-260) retaining ring 54 off. Use the installation holder (IAE 1J12216 Installation holder or equialent) or equivalent to put the retaining rings in position.

    5. Make sure that each retaining ring is fully engaged, without distortion, in its groove.

      1. Attach the bleed valves to the links.

      2. Align each hole in the longer arm of the bleed valve with the spherical bearing bore of each link.

      3. Install the 27 pins (01-240) through the bleed valves, the washers ENGINE-BLEED VALVE (72-32-72,01-230) and the spherical bearings of the links and attach them with the 27 nuts (01-220).

      4. Torque the nuts to 9* lbfin to 17* lbfin (1.05 Nm to 1.95 Nm).

      5. Insert new ENGINE-BLEED VALVE (72-32-72, 01-215) cotter pin 27 off into the holes in the 27 pins (01-240) and fix the pins (01-240).

    6. Manually operate each power arm to link arm to make sure each bleed valve moves freely.

    1. SUBTASK 72-32-70-440-055-A00 Install the Synchronized Ring (72-32-73,01-150) (Pre SBE 72-0133)

    2. Refer to Figure.

    3. Install the four bushes ENGINE-BLEED VALVE ACTUATING RING (72-32-73, 01-100) into the power arm holes in the synchronized ring at the two locations (two at each location).

      1. Attach the synchronized ring to the power arms and the link arms.

      2. Install the synchronized ring on to the two power arms and align each bush hole with the spherical bearing bore of each power arm.

      3. Install the two pins (01-180) through the bushes on the synchronized ring and the spherical bearings of the power arms and attach them with new (01-160) retaining ring 2 off. Use the IAE 1J12216 Installation holder or equialent or equivalent to put the retaining rings in position.

      4. Make sure that each retaining ring is fully engaged, without distortion, in its groove.

      5. Install the synchronized ring on to the 25 link arms and align the spherical bearing bores of the link arms and attach them with the holes in the synchronized ring.

      6. Install the 25 pins (01-140) through the synchronized ring and the spherical bearings of the link arms and attach them with new (01-120) retaining ring 25 off. Use the IAE 1J12216 Installation holder or equialent to put the retaining rings in position.

      7. Make sure that each retaining ring is fully engaged, without distortion, in its groove.

    1. SUBTASK 72-32-70-440-055-B00 Install the Synchronized Ring (78-32-73,01-150) and (SBE 72-0133 and SBE 72-0306)

    2. Refer to Figure and Figure.

      1. Identify the bush identification numbers.

      2. Find the size-classified symbol on the outer diameter face of the synchronized ring at each hole position. Use record sheet.

      3. Identify the bush identification number in accordance with the record sheet.

    3. Install the four bushes ENGINE-BLEED VALVE ACTUATING RING (72-32-73, 01-100, ENGINE-BLEED VALVE ACTUATING RING 01-102 or ENGINE-BLEED VALVE ACTUATING RING 01-104) into the power arm holes in the synchronized ring ENGINE-BLEED VALVE ACTUATING RING (72-32-73,01-150) at the two locations (two at each location).

    4. Install the 50 bushes (01-145, 01-147 or 01-149) into the link arm holes in the synchronized ring at the 25 locations.

      1. Attach the synchronized ring to the power arms and the link arms.

      2. Install the synchronized ring on to the two power arms and align each bush hole with the spherical bearing bore of each power arm.

      3. Install the two pins (01-180) through the bushes on the synchronized ring and the spherical bearings of the power arms and attach them with new (01-160) retaining ring 2 off. Use the IAE 1J12216 Installation holder or equialent to put the retaining rings in position.

      4. Make sure that each retaining ring is fully engaged, without distortion, in its groove.

      5. Install the synchronized ring on to the 25 link arms and align each bush hole with the spherical bearing bore of each link arm.

      6. Install the 25 pins (01-140) through the bushes on the synchronized ring and the spherical bearings of the link arms and attach them with new (01-120) retaining ring 25 off. Use the IAE 1J12216 Installation holder or equialent to put the retaining rings in position.

      7. Make sure that each retaining ring is fully engaged, without distortion, in its groove.

    1. SUBTASK 72-32-70-440-056 Do a Check for the Movement of the Valve and Actuating Mechanism after Assembly

    2. Put an applicable support under the support ring to get sufficient clearance for the travel of the bleed valves.

      1. Manually turn the synchronized ring to make sure that:

      2. The synchronized ring moves freely.

      3. The movement of the bleed valves are synchronized.

  1. Figure: Booster Stage Bleed And Actuating Mechanism - Fits And Clearances

    Sheet 1

    Legend
    Booster stage bleed and actuating mechanism - Fits and clearances

    Sheet 1

    Close

    Figure: Booster Stage Bleed And Actuating Mechanism - Fits And Clearances

    Sheet 2

    Legend
    Booster stage bleed and actuating mechanism - Fits and clearances

    Sheet 2

    Close

    Figure: Booster Stage Bleed Actuating Mechanism - Fits And Clearances

    Sheet 3

    Legend
    Booster stage bleed actuating mechanism - Fits and clearances

    Sheet 3

    Close

    Figure: Booster Stage Bleed Actuating Mechanism - Fits And Clearances

    Sheet 4

    Legend
    Booster stage bleed actuating mechanism - Fits and clearances

    Sheet 4

    Close

    Figure: Booster Stage Bleed Actuating Mechanism - Fits And Clearances

    Sheet 5

    Legend
    Booster stage bleed actuating mechanism - Fits and clearances

    Sheet 5

    Close

    Figure: Pre SBE 72-0133: A View Of The Booster Stage Bleed Valve And Actuating Mechanism

    Pre SBE 72-0133: A View Of The Booster Stage Bleed Valve And Actuating Mechanism

    Figure: SBE 72-0133: A View Of The Booster Stage Bleed Valve And Actuating Mechanism

    SBE 72-0133: A View Of The Booster Stage Bleed Valve And Actuating Mechanism

    Figure: Install The Power Arm Stud Pins And The Link Arm Stud Pins

    Install The Power Arm Stud Pins And The Link Arm Stud Pins

    Figure: Pre SBE 72-0133: Install The Power Arms, The Link Arms And The Links

    Pre SBE 72-0133: Install The Power Arms, The Link Arms And The Links

    Figure: SBE 72-0133: Install The Power Arms, The Link Arms And The Links

    SBE 72-0133: Install The Power Arms, The Link Arms And The Links

    Figure: Pre SBE 72-0133: Install The Bleed Valves

    Pre SBE 72-0133: Install The Bleed Valves

    Figure: SBE 72-0133: Install The Bleed Valves

    SBE 72-0133: Install The Bleed Valves

    Figure: Pre SBE 72-0133: Install The Synchronized Ring

    Pre SBE 72-0133: Install The Synchronized Ring

    Figure: SBE 72-0133, SBE 72-0306: Install The Bushes Into The Synchronized Ring

    Sheet 1

    Legend
    SBE 72-0133, SBE 72-0306: Install the bushes into the synchronized ring

    Sheet 1

    Close

    Figure: SBE 72-0133, SBE 72-0306: Install The Bushes Into The Synchronized Ring

    Sheet 2

    Legend
    SBE 72-0133, SBE 72-0306: Install the bushes into the synchronized ring

    Sheet 2

    Close

    Figure: SBE 72-0133, SBE 72-0306: Install The Bushes Into The Synchronized Ring

    Sheet 3

    Legend
    SBE 72-0133, SBE 72-0306: Install the bushes into the synchronized ring

    Sheet 3

    Close

    Figure: SBE 72-0133, SBE 72-0306: Install The Synchronized Ring

    SBE 72-0133, SBE 72-0306: Install The Synchronized Ring

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Updated procedure, fits and clearances tables to standard format. (Editorial)

Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X
Manufacturer Code:0AM53
Tool Number:IAE 1J12209
Tool Name:IAE 1J12209 Installation holder
Manufacturer Code:0AM53
Tool Number:IAE 1J12216
Tool Name:IAE 1J12216 Installation holder or equialent