TASK 72-32-10-440-001-B00 No. 3 Bearing Internal Gearbox, And Support Assembly - Assemble, Assembly-001

DMC:V2500-A5-72-32-1000-00A-710A-B|Issue No:004.00|Issue Date:2020-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

V2500-A5

Common Information

TASK 72-32-10-440-001-B00 No. 3 Bearing Internal Gearbox, And Support Assembly - Assemble, Assembly-001

General

This TASK gives the procedure to assembly the No. 3 Bearing Internal Gearbox and Support Assembly.

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For standard torque data and procedures, refer to the SPM TASK 70-41-00-400-501 and SPM TASK 70-41-02-400-501.

Special torque data and assembly tolerances are included in the procedure.

Special torque data is identified with the symbol * after the torque value.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS, unless other lubricants are referred to in the procedure.

To identify, lubricate and install seal rings, refer to the SPM TASK 70-64-02-640-501.

For cupwasher installation, refer to the SPM TASK 70-42-04-400-501.

The abbreviation Intf shows an interference or tight fit. This causes REJECT IF MORE THAN to become REJECT IF LESS THAN. The abbreviation Clear shows a clearance fit.

The number for each radial location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

Refer to Figure for a sectional view of the No. 3 Bearing Internal Gearbox and Support Assembly.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Digital depth gageLOCALDigital depth gage

(Alternative to dial indicator (part of IAE 1J12356 Setting gage 1 off))

Arbor PressLOCALArbor Press
OvenLOCALOven
Heat protection glovesLOCALHeat protection gloves
Thickness gageLOCALThickness gage

(feeler gage)

IAE 1J12021 Lifting spacer0AM53IAE 1J120211
IAE 1J12339 Spanner wrench0AM53IAE 1J123391
IAE 1J12343 PTO bearing pusher0AM53IAE 1J123431
IAE 1J12345 Base plate0AM53IAE 1J123451
IAE 1J12346 Spanner wrench0AM53IAE 1J123461
IAE 1J12347 PTO bearing pusher0AM53IAE 1J123471
IAE 1J12353 TBD0AM53IAE 1J123531
IAE 1J12355 Spanner wrench0AM53IAE 1J123551
IAE 1J12528 Setting gage0AM53IAE 1J125281
IAE 1J12357 Spigot holder0AM53IAE 1J123571
IAE 1J12362 Work stand0AM53IAE 1J123621
IAE 1J12364 Measuring holder0AM53IAE 1J123641
IAE 1J12365 PTO bearing pusher0AM53IAE 1J123651
IAE 1J12366 Spanner wrench0AM53IAE 1J123661
IAE 1J12367 Tab bender0AM53IAE 1J123671
IAE 1J12368 Oil sleeve pusher0AM53IAE 1J123681
IAE 1J12369 PTO bearing pusher0AM53IAE 1J123691
IAE 1J12371 Dummy phonic wheel0AM53IAE 1J123711
IAE 1J12381 Tab bender0AM53IAE 1J123811
IAE 1J12382 Hydraulic seal pusher0AM53IAE 1J123821
IAE 1J12385 Backlash fixture0AM53IAE 1J123851
IAE 1J12422 Gearshaft holder0AM53IAE 1J124221
IAE 1J12447 PTO housing holder0AM53IAE 1J124471
IAE 1J12448 Restraint holder0AM53IAE 1J124481
IAE 1J12449 Installation holder0AM53IAE 1J124491
IAE 1J12188 Puller bolt0AM53IAE 1J121881

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-001 ADHESIVE TAPE (MASKING)LOCALCoMat 02-001
CoMat 06-069 MARKERIE207CoMat 06-069
CoMat 10-077 APPROVED ENGINE OILSX333XCoMat 10-077

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Seal ring1
Seal ring1
Cupwasher1
Cupwasher1
Seal ring1
Seal ring1
Seal ring1
Seal ring1
Seal ring1
Seal ring1
Seal ring1
Seal ring1
Lock plate1

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-10-220-062 Reference Fits and Clearances of the Bevel Gearshaft and Inner Roller Bearing at Location 0501

    2. Refer to Figure.

    3. Reference dimensions at location 0501. If required, use the data written as the note in TASK 72-32-16-200-000 (INSPECTION-000).

      Table 1. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 0501

      Bevel Gearshaft Gearbox Driven Gearshaft And Housing Assembly (72-32-16, 01-750)

      Inner Roller Bearing Gearbox Driven Gearshaft And Housing Assembly (72-32-16, 01-300)

      Bevel Gearshaft Outside Diameter

      1.9689

      Intf

      1.9692

      0.0004

      Inner Roller Diameter Bore Diameter

      1.9683

      0.0009

      1.9685

      Intf

      Table 2. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 0501

      Bevel Gearshaft Gearbox Driven Gearshaft And Housing Assembly (72-32-16, 01-750)

      Inner Roller Bearing Gearbox Driven Gearshaft And Housing Assembly (72-32-16, 01-300)

      Bevel Gearshaft Outside Diameter

      50.009

      Intf

      50.020

      0.009

      Inner Roller Bearing Bore Diameter

      49.994

      0.026

      50.000

      Intf

    1. SUBTASK 72-32-10-220-063 Reference Fits and Clearances of the Bevel Gearshaft and Inner Ball Bearing at Location 0505

    2. Refer to Figure.

    3. Reference dimensions at location 0505. If required, use the data written as a note in TASK 72-32-16-200-000 (INSPECTION-000).

      Table 3. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 0505

      Bevel Gearshaft Gearbox Driven Gearshaft And Housing Assembly (72-32-16, 01-750)

      Inner Ball Bearing Gearbox Driven Gearshaft And Housing Assembly (72-32-16, 01-600)

      Bevel Gearshaft Outside Diameter

      1.7720

      Intf

      1.7724

      0.0004

      Inner Ball Bearing Bore Diameter

      1.7715

      0.0009

      1.7716

      Intf

      Table 4. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 0505

      Bevel Gearshaft Gearbox Driven Gearshaft And Housing Assembly (72-32-16, 01-750)

      Inner Ball Bearing Gearbox Driven Gearshaft And Housing Assembly (72-32-16, 01-600)

      Bevel Gearshaft Outside Diameter

      45.009

      Intf

      45.020

      0.009

      Inner Ball Bearing Bore Diameter

      44.994

      0.026

      45.000

      Intf

    1. SUBTASK 72-32-10-220-064 Reference Fits and Clearances of the Bevel Gearshaft and Inner Roller Bearing at Location 0507

    2. Refer to Figure.

    3. Reference dimensions at location 0507. If required, use the data written as the note in TASK 72-32-16-200-000 (INSPECTION-000).

      Table 5. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 0507

      Bevel Gearshaft Gearbox Driven Gearshaft And Housing Assembly (72-32-16, 01-750)

      Inner Roller Bearing Gearbox Driven Gearshaft And Housing Assembly (72-32-16, 01-500)

      Bevel Gearshaft Outside Diameter

      1.7720

      Intf

      1.7724

      0.0004

      Inner Roller Bearing Bore Diameter

      1.7715

      0.0009

      1.7716

      Intf

      Table 6. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 0507

      Bevel Gearshaft Gearbox Driven Gearshaft And Housing Assembly (72-32-16, 01-750)

      Inner Roller Bearing Gearbox Driven Gearshaft And Housing Assembly (72-32-16, 01-500)

      Bevel Gearshaft Outside Diameter

      45.009

      Intf

      45.020

      0.009

      Inner Roller Bearing Bore Diameter

      44.994

      0.026

      45.000

      Intf

    1. SUBTASK 72-32-10-220-065 Reference Fits and Clearances of the Hydraulic Ring and the Hydraulic Seal at Location 0117

    2. Refer to Figure.

    3. Reference dimensions at location 0117. If required, use the data written as a note in TASK 72-32-19-200-000 (INSPECTION-000).

      Table 7. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 0117

      Hydraulic Ring ENGINE-HYDRAULIC SEAL ASSEMBLY (72-32-19, 01-140), Inner Diameter

      Hydraulic Seal ENGINE-HYDRAULIC SEAL ASSEMBLY (72-32-19, 01-100), Outside Diameter

      Hydraulic Ring Inner Diameter

      4.2528

      Intf

      4.2520

      0.0007

      Hydraulic Seal Outside Diameter

      4.2542

      0.0022

      4.2535

      Intf

      Table 8. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 0117

      Hydraulic Ring ENGINE-HYDRAULIC SEAL ASSEMBLY (72-32-19, 01-140), Inner Diameter

      Hydraulic Seal ENGINE-HYDRAULIC SEAL ASSEMBLY (72-32-19, 01-100), Outside Diameter

      Hydraulic Ring Inner Diameter

      108.020

      Intf

      108.000

      0.017

      Hydraulic Seal Outside Diameter

      108.059

      0.059

      108.037

      Intf

    1. SUBTASK 72-32-10-220-073 Reference Fits and Clearances of the No. 2 Bearing Support and the No. 3 Bearing Seal Support at Location 0307

    2. Refer to Figure.

    3. Reference dimensions at Location 0307. If required, use the data noted in TASK 72-32-17-200-000 (INSPECTION-000) and TASK 72-32-22-200-000 (INSPECTION-000).

      Table 9. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 0307

      No. 2 Bearing Support No. 2 Bearing Support And Related Parts (72-32-17, 01-850)

      No. 3 Bearing Seal Support ENGINE-NO.3 BEARING SEAL SUPPORT (72-32-22, 01-040)

      No. 2 Bearing Support Inner Diameter

      10.9798

      Intf

      10.9798

      Intf

      10.9807

      0.0013

      10.9807

      0.0013

      No. 3 Bearing Seal Support Outside Diameter

      10.982

      0.0062

      10.982

      0.0062

      10.986

      Intf

      10.986

      Intf

      Table 10. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 0307

      No. 2 Bearing Support No. 2 Bearing Support And Related Parts (72-32-17, 01-850)

      No. 3 Bearing Seal Support ENGINE-NO.3 BEARING SEAL SUPPORT (72-32-22, 01-040)

      No. 2 Bearing Support Inner Diameter

      278.886

      Intf

      278.886

      Intf

      278.911

      0.032

      278.911

      0.032

      No. 3 Bearing Seal Support Outside Diameter

      278.943

      0.158

      278.943

      0.158

      279.044

      Intf

      279.044

      Intf

    1. SUBTASK 72-32-10-440-120 Identify the No. 3 Bearing Internal Gearbox and Support Assembly (Sub-Module)

    2. Refer to Figure.

    3. Find the sub-module number and serial number written on the surface of the No. 2 Bearing Support.

      NOTE

      The sub-module number follows the letter "SUB-MODULE". The serial number is adjacent to the sub-module number.
    4. Make sure that the assembly (sub-module) is correctly identified with the sub-module number and serial number and is correct for the build procedures.

    1. SUBTASK 72-32-10-220-066 Find the Value of the LASH B and the Mounting Distance of the Bevel Gearshaft (72-32-16,01-750)

    2. Refer to Figure and Figure.

    3. Read the value of the 'LASH' identified as, 'LASH = ' (in millimeters) on the Bevel Gearshaft.

      NOTE

      The 'LASH B' is defined as the difference between the actual tooth thickness of the Bevel Gearshaft and the maximum limit of manufacturing tolerances.
    4. Write the marked value as 'LASH B' (in millimeters) on the appropriate sheet.

    5. Read the value of the mounting distance identified as 'MD = ' (in millimeters) on the Bevel Gearshaft.

    6. Write the marked value as 'WMD1' (in millimeters) on the appropriate sheet.

    1. SUBTASK 72-32-10-220-067 Find the Value of the Mounting Distance of the Bevel Gearshaft Wheel (72-32-26,01-400)

    2. Refer to Figure.

    3. Read the value of the mounting distance identified as 'MD = ' (in millimeters) on the Bevel Gearshaft wheel.

    4. Write the marked value as 'WMD2' (in millimeters) on the appropriate sheet.

    1. SUBTASK 72-32-10-220-068 Measure the Thickness of the Inner Races of the No. 3 Bearing (72-32-10,01-100)

    2. Refer to Figure.

    3. Measure the thickness of each half of the inner race, and add these thickness to get 'T2'.

    4. Write the value 'T2' (in millimeters) on an applicable record sheet.

    1. SUBTASK 72-32-10-440-085 Install the No. 3 Bearing and Support Assembly (72-32-20) to the Setting Gage

    2. Refer to Figure.

      1. Install the No. 3 Bearing inner race rear half No. 3 Bearing (72-32-24, 01-100) to the location spigot (part of IAE 1J12528 Setting gage 1 off).

        NOTE

        The No. 3 Bearing and Support Assembly is assembled in TASK 72-32-20-440-001-A00 (ASSEMBLY-001) and TASK 72-32-20-440-001-B00 (ASSEMBLY-001).

        NOTE

        The No. 3 Bearing and Support Assembly and No. 3 Bearing inner races are temporarily installed to find the adjusting washers.
      2. Safety IAE 1J12357 Spigot holder 1 off to IAE 1J12345 Base plate 1 off with the four bolts (part of the spigot holder).

      3. Put the location spigot on the spigot holder.

        NOTE

        The projection of the keys must face to the inside.
      4. Install the two keys, part of the spigot holder, to the slots of the spigot holder and the location spigot and safety with the four screws (part of the spigot holder).

      5. Cover the threads of the location spigot with CoMat 02-001 ADHESIVE TAPE (MASKING) to prevent damage to the No. 3 Bearing.

      6. Install the No. 3 Bearing inner race rear half to the location spigot.

      1. Put the No. 3 Bearing and Support Assembly on the location spigot.

        NOTE

        Hold the Ball and Cage Assembly together by hand when you move the No. 3 Bearing and Support Assembly because the ball and cage can release from the outer race.
      2. Assemble the cage and the balls with the No. 3 Bearing outer race and install the No. 3 Bearing and Support Assembly to the location spigot. Put the No. 3 Bearing and Support Assembly on the rear half of the No. 3 Bearing inner race.

      3. Install the No. 3 Bearing inner race rear half No. 3 Bearing (72-32-24, 01-100) through the location spigot on the inner race front half.

      1. Tighten the No. 3 Bearing and Support Assembly on to the setting gage with the nut C (part of the setting gage).

      2. CAUTION

        CAREFULLY LOWER THE INNER RACE SO AS NOT TO HIT THE NO. 3 BEARING BALLS AND THE THREADS ON THE LOCATION SPIGOT. THE INNER RACE OR THE LOCATION SPIGOT CAN POSSIBLY CAUSE DAMAGE TO THE BALLS OR THE INNER RACE.

        Remove the adhesive tape from the location spigot.

        NOTE

        The Inner race front half has a step at the inner diameter. The inner race rear half has a smaller step and oil slots.
      3. Attach the nut C to the setting gage.

      4. Lightly tighten the nut C with the wrench (part of the setting gage).

    1. SUBTASK 72-32-10-440-086 Install the No. 3 Bearing and Support Assembly to the Work Stand

    2. Refer to Figure and Figure.

      1. Install the assembly to IAE 1J12362 Work stand 1 off.

      2. Turn the work stand in to the vertical position.

      3. Remove the assembly from the spigot holder.

      4. Align the TOP mark position of the No. 3 Bearing and Support Assembly with the TOP mark position of the work stand.

      5. Let the outer diameter surface of the No. 3 Bearing and Support Assembly move in to the mounting hole of the work stand.

      6. Attach the flange of the No. 3 Bearing and Support Assembly to the work stand with the 20 bolts (part of the work stand).

      7. Tighten the 20 bolts.

    1. SUBTASK 72-32-10-440-087 Install the Inspection Spigot (Part of the Setting Gage) to the Location Spigot

    2. Refer to Figure.

    3. Turn the work stand so that the No. 3 Bearing and Support Assembly is with the front end down.

    4. Turn the location spigot until its stopper pin hole is aligned with the TOP mark on the work stand.

      1. Install the thrust base (part of the setting gage) and the thrust ring (part of the setting gage) to the No. 3 Bearing and Support Assembly.

      2. Put the key (part of the setting gage) on the thrust base so that the dowel pin (part of the setting gage) of the thrust base is in the hole in the key.

      3. Safety the key to the thrust base with the screw (part of the setting gage).

      4. Put the thrust base so that the key engages with the slot on the location spigot.

      5. Safety the thrust base to the No. 3 Bearing and Support Assembly with the nine bolts (part of the setting gage).

      6. Lubricate the front surface of the thrust ring with CoMat 10-077 APPROVED ENGINE OILS.

      7. Turn the thrust ring in the thrust base until the thrust ring lightly touches the location spigot.

      1. Put the inspection spigot in the location spigot.

      2. Turn the work stand so that the location spigot is horizontal.

      3. Make sure that the stopper pin hole in the location spigot is on the upper side.

      4. Put the inspection spigot in the bore of the location spigot.

      5. Put the inspection spigot so that you can see the slot of the inspection spigot through the stopper pin hole of the location spigot.

      6. Put the stopper pin in the location spigot and tighten until the stopper pin lightly touches the outer diameter surface of the location spigot.

      7. Move the inspection spigot and make sure that it does not come out from the location spigot.

    1. SUBTASK 72-32-10-440-088 Install the PTO Bearings and the Dummy Bearing to the Dummy Gearshaft (Part of the Setting Gage)

    2. Refer to Figure.

      1. Install the dummy gearshaft to IAE 1J12364 Measuring holder 1 off.

      2. Turn the dummy gearshaft vertical so that its bearing journal is on the upper side.

      3. Put the dummy gearshaft on the measuring holder so that the anti-torque lug of the measuring holder and the two slots of the dummy gearshaft are aligned.

      1. Install the dummy bearing, part of the setting gage, on to the dummy gearshaft.

      2. Put the dummy bearing on the dummy gearshaft.

      3. Lubricate the mating surface of the nut A (part of the setting gage) with the dummy bearing with CoMat 10-077 APPROVED ENGINE OILS.

      4. Install the nut A on to the dummy gearshaft and tighten by hand.

      1. Turn the dummy gearshaft and install on to the measuring holder.

      2. Remove the dummy gearshaft from the measuring holder.

      3. Turn the dummy gearshaft so that its bearing journal is on the lower side.

      4. Put the dummy gearshaft on the measuring holder so that the measuring holder shaft and the anti-torque lug correctly engage with the hole and the two slots of the dummy gearshaft.

      1. Find the thickness of the spacer (part of the setting gage).

      2. Read the value of the thickness of the spacer on its outer surface.

      3. Write the value as 'T1' (in millimeters) on an applicable record sheet.

      1. CAUTION

        CAREFULLY INSTALL THE BEARING SO THAT THE THREADS OF THE DUMMY GEARSHAFT DO NOT CAUSE DAMAGE TO THE BEARING.

        Install the ball bearing Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-600) and the inner roller bearing Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-500) on to the dummy gearshaft.

      2. Install the retaining plate Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-170) on to the dummy gearshaft.

      3. Install the spacer on to the dummy gearshaft.

        1. Identify the inner race halves of the ball bearing by suffixes of the serial numbers marked on the inner race halves.

        2. Suffix A is for the inner race lower half.

        3. Suffix B is for the inner race upper half.

      4. Install the inner race upper half of the ball bearing on to the dummy gearshaft.

      5. Put the outer race and the balls of the ball bearing on the inner race upper half.

      6. Install the inner race lower half of the ball bearing on to the dummy gearshaft.

      7. Install the inner roller bearing on to the dummy gearshaft.

      8. Lubricate the mating surface of the nut B (part of the setting gage) with the inner roller bearing with CoMat 10-077 APPROVED ENGINE OILS.

      9. Install the nut B on to the dummy gearshaft and tighten by hand.

    1. SUBTASK 72-32-10-440-089 Install the Outer Roller Bearing (72-32-16,01-240) in to the Gearshaft Bearing Housing (72-32-16, 01-150)

    2. Refer to Figure.

    3. Put the Gearshaft Bearing Housing in an oven. Then increase the temperature in the oven to 302 deg F (150 deg C) and keep the same temperature for 20 minutes.

    4. Safety IAE 1J12447 PTO housing holder 1 off on to the base plate with the four bolts (part of the PTO housing holder).

    5. WARNING

      BE CAREFUL BECAUSE THE GEARSHAFT BEARING HOUSING IS HOT. USE APPROVED GLOVES WHEN YOU REMOVE IT FROM THE OVEN.

      Remove the Gearshaft Bearing Housing from the oven and put on the PTO housing holder.

      1. Install the outer roller bearing to the Gearshaft Bearing Housing.

      2. Put the bearing in the hole in the Gearshaft Bearing Housing.

      3. Put IAE 1J12347 PTO bearing pusher 1 off on the bearing.

      4. CAUTION

        DO NOT HIT THE PUSHER, AS IT CAN CAUSE DAMAGE TO THE BEARING.

        Continue to push the PTO bearing pusher until the Gearshaft Bearing Housing becomes cool.

    1. SUBTASK 72-32-10-440-090 Install the Gearshaft Bearing Housing on to the Dummy Gearshaft

    2. Refer to Figure.

    3. Install the Gearshaft Bearing Housing on to the two bearings on the dummy gearshaft.

    4. Safety the retaining plate Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-170) to the Gearshaft Bearing Housing with the four bolts Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-180) and torque the bolts to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 Nm).

      1. Install the thrust nut (part of the setting gage) on to the dummy gearshaft.

      2. Put the thrust bearing (part of the setting gage) in the thrust nut.

      3. Install the thrust nut on to the dummy gearshaft and tighten.

      4. Lightly tighten the thrust nut with IAE 1J12366 Spanner wrench 1 off.

    1. SUBTASK 72-32-10-440-091 Install the Gage Arbor (Part of the Setting Gage) in to the Dummy Gearshaft

    2. Refer to Figure.

    3. Install the handle A (part of the setting gage) in to the gage arbor and tighten.

    4. Remove the dummy gearshaft, from the measuring holder.

    5. Put the gage arbor in to the hole in the dummy gearshaft.

    6. Align the gage arbor so that you can see the slot of the gage arbor through the stopper pin hole in the dummy gearshaft.

    7. Install the stopper pin on to the dummy gearshaft and tighten.

    8. Move the gage arbor and make sure that it can not come out from the dummy gearshaft.

    1. SUBTASK 72-32-10-440-092 Install the Dummy Outer Race (Part of the Setting Gage) in to the No. 2 Bearing Support

    2. Refer to Figure.

    3. Put the No. 2 Bearing Support No. 2 Bearing Support And Related Parts (72-32-17,01-850) on a work bench with the rear end down.

    4. Lubricate the outer diameter surface of the dummy outer race with CoMat 10-077 APPROVED ENGINE OILS.

    5. Put the dummy outer race in to the bore in the No. 2 Bearing Support.

    6. Safety the No. 2 Bearing retainer No. 2 Bearing Support And Related Parts (72-32-17,01-300) to the No. 2 Bearing Support with the three bolts No. 2 Bearing Support And Related Parts (72-32-17,01-320) and nuts No. 2 Bearing Support And Related Parts (72-32-17,01-310). Torque the nuts to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 Nm).

    1. SUBTASK 72-32-10-440-093 Assemble the Setting Gage

    2. Refer to Figure.

      1. Install the No. 2 Bearing Support to the No. 3 Bearing and Support Assembly.

      2. Put the No. 2 Bearing Support in an oven. Then increase the temperature in the oven to 248 deg F (120 deg C) and keep the same temperature for 20 minutes.

      3. Turn the No. 3 Bearing and Support Assembly on the work stand with the rear end down.

      4. Remove the 20 bolts which attach the No. 3 Bearing and Support Assembly to the work stand.

      5. WARNING

        BE CAREFUL BECAUSE THE NO. 2 BEARING SUPPORT IS HOT. USE APPROVED GLOVES WHEN YOU REMOVE IT FROM THE OVEN.

        Remove the No. 2 Bearing Support from the oven.

      6. Align the TOP mark of the No. 2 Bearing Support with the TOP mark of the work stand.

      7. Put the No. 2 Bearing Support on the flange of the No. 3 Bearing and Support Assembly.

      8. Safety the No. 2 Bearing Support and the No. 3 Bearing and Support Assembly to the work stand with the 20 bolts.

      1. Install the Gearshaft Bearing Housing and dummy Gearshaft Assembly to the No. 2 Bearing Support.

      2. Turn the work stand horizontal with the TOP mark on the bottom side.

      3. Lubricate the outer diameter surface of the dummy bearing, on the dummy gearshaft with CoMat 10-077 APPROVED ENGINE OILS.

      4. Put the Gearshaft Bearing Housing so that the dummy bearing comes in to the bore in the No. 2 Bearing Support.

      5. Attach the Gearshaft Bearing Housing on to the flange of the No. 2 Bearing Support.

      6. Safety the Gearshaft Bearing Housing with the eight bolts No. 3 Bearing, Internal Gearbox, And Support Assembly (72-32-10,01-110) and torque the bolts to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 Nm).

      1. Put a thrust load on the No. 3 and the ball bearings.

      2. Tighten the thrust ring of the setting gage.

      3. Tighten the thrust nut of the setting gage.

        NOTE

        You may use a digital depth gage instead of the dial indicator (part of the setting gage). Adjust it in accordance with the instruction manual.
      1. Adjust the dial indicator (part of the setting gage).

      2. Attach the dial indicator on to the gage holder (part of the setting gage).

      3. Put the gage holder on a level block.

      4. Adjust the dial indicator so that the needle points to 0.

    1. SUBTASK 72-32-10-440-094 Calculate the Thickness of the Adjusting Washer-PTO (72-32-26,01-430 to 72-32-26,01-444 and 72-32-26,01-451 to 72-32-26,01-454)

    2. Refer to Figure and Figure.

    3. Move the inspection spigot rearward fully.

    4. Move the gage arbor in the direction W.

    5. Let the inspection spigot end touch the gage arbor.

      NOTE

      You can use a digital depth gage instead of the dial indicator (part of the setting gage) when you measure the gap R. Use it in accordance with the instruction manual.
      1. Measure the gap R when the No. 2 Bearing Support is cool.

      2. Attach the gage holder on to the rear end of the location spigot.

      3. Let the pin of the dial indicator touch the rear end of the inspection spigot.

      4. Read R, the indication of the dial indicator.

      1. Calculate the thickness of the adjusting washer.

      2. Find the dimension L2 (in millimeters) on the handle B.

      3. Find the dimension S2 (in millimeters) on the location spigot.

      4. Calculate the thickness A2 of the adjusting washer as follows:

        A2(mm) = L2 + R - WMD2 - S2 - T2 + 12.611

        A2(in.) = A2(mm) / 25.4

        Where:

        WMD2

        -

        The mounting distance of the Bevel Gearshaft wheel. Refer to Step

        T2

        -

        The thickness of the inner races of No. 3 Bearing. Refer to Step

      5. Find the adjusting washer of which thickness is nearest to A2. Refer to Figure.

    6. Use the adjusting washer when you do TASK 72-32-20-440-001-A00 (ASSEMBLY-001) and TASK 72-32-20-440-001-B00 (ASSEMBLY-001).

    1. SUBTASK 72-32-10-440-095 Calculate the Thickness of the Adjusting Washer (72-32-16,01-660 to 72-32-16,01-690)

    2. Refer to Figure and Figure.

    3. Move the gage arbor in the direction opposite to W.

    4. Move the inspection spigot forward fully.

    5. Let the gage arbor end touch the inspection spigot.

      NOTE

      You can use a digital depth gage instead of the dial indicator (part of the setting gage) when you measure the gap R. Use it in accordance with the instruction manual.
      1. Measure the gap Q.

      2. Attach the gage holder on to the rear end surface of the dummy gearshaft.

      3. Let the pin of the dial indicator touch the rear end surface of the gage arbor.

      4. Read Q, the indication of the dial indicator.

      1. Calculate the thickness of the adjusting washer.

      2. Find the dimension L1 (in millimeters) on the handle A.

      3. Find the dimension S1 (in millimeters) on the dummy gearshaft.

      4. Calculate the thickness A1 of the adjusting washer as follows:

        A1(mm) = L1 + Q - WMD1 - S1 + T1 + 24.190

        A1(in.) = A1(mm) / 25.4

        Where:

        WMD1

        -

        The mounting distance of the Bevel Gearshaft. Refer to Step.

        T1

        -

        The thickness of the spacer (part of the setting gage). Refer to Step.

      5. Find the adjusting washer of which thickness is nearest to A1. Refer to Figure.

    6. Remove the gage holder from the dummy gearshaft.

    1. SUBTASK 72-32-10-440-096 Remove the Gearshaft Bearing Housing and the Dummy Gearshaft assembly from the No. 2 Bearing Support

    2. Refer to Figure, Figure and Figure.

    3. Loosen and remove the thrust ring (part of the setting gage) from the thrust base.

    4. Remove the thrust nut and the thrust bearing (part of the setting gage) from the dummy gearshaft with the IAE 1J12366 Spanner wrench 1 off.

    5. Remove the eight bolts which safety the Gearshaft Bearing Housing to the No. 2 Bearing Support.

    6. Release the Gearshaft Bearing Housing from the No. 2 Bearing Support with the three puller bolts (part of IAE 1J12188 Puller bolt 1 off).

    1. SUBTASK 72-32-10-440-097 Disassemble the Gearshaft Bearing Housing and the Dummy Gearshaft Assembly

    2. Refer to Figure and Figure.

    3. Remove the stopper pin and the gage arbor from the dummy gearshaft.

      1. Put the dummy gearshaft (part of the setting gage) on the measuring holder.

      2. Turn the dummy gearshaft vertical with the dummy bearing at the upper side.

      3. Put the dummy gearshaft on the measuring holder so that the measuring holder shaft and the anti-torque lug engage with the bore and the two slots of the dummy gearshaft.

    4. Remove the nut A and the dummy bearing (part of the setting gage) from the dummy gearshaft.

      1. Remove the Gearshaft Bearing Housing from the dummy gearshaft.

      2. Remove the four bolts which safety the retaining plate to the housing.

      3. Remove the dummy gearshaft from the measuring holder and disassemble the Gearshaft Bearing Housing from the dummy gearshaft.

      1. Turn the dummy gearshaft and install on to the measuring holder.

      2. Turn the dummy gearshaft. Put the dummy gearshaft on the measuring holder so that the holder shaft and the anti-torque lug engage with the bore and the two slots of the dummy gearshaft.

      1. Remove the inner roller bearing, the ball bearing and the retaining plate from the dummy gearshaft.

      2. Remove the nut B from dummy gearshaft.

      3. Remove the inner roller bearing.

      4. Remove the inner race lower half of the ball bearing.

      5. Remove the outer race and the balls of the ball bearing.

      6. Remove the inner race upper half of the ball bearing.

      7. Remove the spacer.

      8. Remove the retaining plate.

    5. Remove the dummy gearshaft from the measuring holder.

    1. SUBTASK 72-32-10-440-098 Remove the No. 2 Bearing Support from the No. 3 Bearing and Support Assembly

    2. Refer to Figure.

    3. Turn the work stand vertical with the No. 2 Bearing Support at the upper side.

      1. Remove the No. 2 Bearing Support from the No. 3 Bearing and Support Assembly.

      2. Remove the 20 bolts which safety the No. 2 Bearing Support to the No. 3 Bearing and Support Assembly.

      3. Remove the No. 2 Bearing Support from the No. 3 Bearing and Support Assembly with the four puller bolts (part of the puller bolt set).

      4. Put the No. 2 Bearing Support on a work bench with the rear end down.

    4. Attach the flange of the No. 3 Bearing and Support Assembly on to the work stand and tighten with the 20 bolts of the work stand.

    1. SUBTASK 72-32-10-440-099 Remove the Dummy Outer Race from the No. 2 Bearing Support

    2. Refer to Figure.

      1. Remove the dummy outer race from the No. 2 Bearing Support.

      2. Remove the three bolts and nuts from the front flange of the No. 2 Bearing Support.

      3. Remove the No. 2 Bearing retainer and the dummy outer race from the No. 2 Bearing Support.

    1. SUBTASK 72-32-10-440-100 Remove the Thrust Ring and the Thrust Base from the No. 3 Bearing and Support Assembly

    2. Refer to Figure.

    3. Turn the work stand and put the assembly horizontal.

    4. Remove the stopper pin and the inspection spigot from the location spigot.

    5. Turn the work stand with the assembly rear end down.

      1. Remove the thrust ring and the thrust base from the No. 3 Bearing and Support Assembly.

      2. Remove the nine bolts which attach the thrust base to the No. 3 Bearing and Support Assembly.

      3. Remove the thrust ring and the thrust base from the No. 3 Bearing and Support Assembly.

    1. SUBTASK 72-32-10-440-101 Remove the No. 3 Bearing and Support Assembly from the Location Spigot

    2. Refer to Figure and Figure.

    3. Remove the 20 bolts which safety the No. 3 Bearing and Support Assembly to the work stand.

    4. Remove the assembly from the work stand and put on the spigot holder with the rear end down.

    1. SUBTASK 72-32-10-440-102 Remove the No. 3 Bearing from the Location Spigot

    2. Refer to Figure.

    3. Remove the nut C (part of the setting gage) from the location spigot with the wrench (part of the setting gage).

    4. Remove the No. 3 Bearing inner race front half from the location spigot.

      1. Remove the No. 3 Bearing and Support Assembly from the location spigot.

      2. Cover the threads of the location spigot with CoMat 02-001 ADHESIVE TAPE (MASKING) to prevent damage to the No. 3 Bearing.

      3. Remove the No. 3 Bearing and Support Assembly.

      4. Remove the adhesive tape.

    5. Remove the No. 3 Bearing inner race rear half from the location spigot.

    6. Return the No. 3 Bearing and Support Assembly to TASK 72-32-20-440-001-A00 (ASSEMBLY-001) and TASK 72-32-20-440-001-B00 (ASSEMBLY-001).

    1. SUBTASK 72-32-10-440-103 Assemble the Bevel Gearshaft and Bearing Assembly

    2. Attach IAE 1J12449 Installation holder 1 off to the base plate with the four bolts and tighten the bolts.

    3. Install the Bevel Gearshaft Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-750) on to the installation holder.

      1. Install the distributor Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-450) in to the Bevel Gearshaft.

      2. Put the distributor in to the bore of the Bevel Gearshaft.

      3. Put IAE 1J12368 Oil sleeve pusher 1 off in to the distributor and push the oil sleeve pusher with the arbor press. Push in the distributor until you can see the slot for the retaining ring of the gearshaft.

      4. Engage the retaining ring Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-460) with the slot in the Bevel Gearshaft.

      1. Install the inner roller bearing Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-300) on to the Bevel Gearshaft.

      2. Heat the bearing to a temperature of 302 deg F (150 deg C) in an oven for 20 minutes.

      3. WARNING

        BE CAREFUL BECAUSE THE ROLLER BEARING IS HOT. USE APPROVED GLOVES WHEN YOU REMOVE IT FROM THE OVEN.

        Remove the bearing from the oven and put on the Bevel Gearshaft.

      4. Push the Bearing with IAE 1J12365 PTO bearing pusher 1 off.

      5. Put a new Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-330) cupwasher1 off and the round plain nut Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-320) on the Bevel Gearshaft.

      1. Remove the Bevel Gearshaft from the installation holder and put on IAE 1J12422 Gearshaft holder 1 off.

      2. Remove the Bevel Gearshaft from the installation holder.

      3. Remove the installation holder from the base plate.

      4. Attach the holder (part of the gearshaft holder) to the base plate with the two short bolts (part of the gearshaft holder). Tighten the bolts.

      5. Put the Bevel Gearshaft on the gearshaft holder.

      1. Tighten the round plain nut.

      2. Put IAE 1J12366 Spanner wrench 1 off on the round plain nut.

      3. Attach the block (part of the gearshaft holder) and the adapter (part of the gearshaft holder) to the holder with the two long bolts (part of the gearshaft holder) and tighten the bolts.

      4. Install the set screws (part of the gearshaft holder) in to the adapter. Turn the set screws until the set screws touch the spanner wrench lightly.

      5. Torque the round plain nut to 1770* lbfin (200* Nm) with the spanner wrench.

      6. Put a correlation mark on the Bevel Gearshaft and the nut with CoMat 06-069 MARKER.

      7. Decrease the torque on the nut when the bearing becomes cool.

      8. Torque the round plain nut to 1770* lbfin (200* Nm) again. Make sure the round plain nut is in position, when initially torqued.

      9. Refer to the correlation mark to make sure the nut is back in the position where it was initially torqued.

      10. Remove the adapter from the base plate.

      11. Remove the spanner wrench from the gearshaft.

      12. Bend on the rim of the cupwasher with IAE 1J12367 Tab bender 1 off to safety the round plain nut.

      1. Remove the Bevel Gearshaft from the gearshaft holder and install the Bevel Gearshaft on to IAE 1J12448 Restraint holder 1 off.

      2. Remove the Bevel Gearshaft from the gearshaft holder.

      3. Remove the gearshaft holder from the base plate.

      4. Attach the holder (part of the restraint holder) to the base plate with the two long bolts A (part of the restraint holder) and tighten the bolts.

      5. Put the Bevel Gearshaft on the holder and attach with the four clamps (part of the restraint holder), spherical washers (part of the restraint holder) and short bolts (part of the restraint holder).

    4. Put the retaining plate Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-170) on the conical surface of the Bevel Gearshaft.

    5. Put the selected flat adjusting washer on to the Bevel Gearshaft with IAE 1J12369 PTO bearing pusher 1 off. Refer to SUBTASK 72-32-00-440-095 for the selecting procedure.

    6. Heat the inner races of the ball bearing Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-600) to a temperature of 302 deg F (150 deg C) in an oven for 20 minutes.

      1. WARNING

        BE CAREFUL BECAUSE THE BEARING IS HOT. USE APPROVED GLOVES WHEN YOU REMOVE IT FROM THE OVEN.

        Remove the inner race upper half from the oven and install on to the Bevel Gearshaft.

        NOTE

        Refer to Step to identify the inner race halves.
      2. Lubricate the bearing journal of the Bevel Gearshaft which touches the inner races with CoMat 10-077 APPROVED ENGINE OILS.

      3. Put the inner race upper half on to the Bevel Gearshaft.

      4. Push down the inner race upper half with the PTO bearing pusher and an arbor press.

    7. Put the outer race and the balls on to the inner race upper half.

    8. WARNING

      BE CAREFUL BECAUSE THE BEARING IS HOT. USE APPROVED GLOVES WHEN YOU REMOVE IT FROM THE OVEN.

      Remove the lower half of the inner race from the oven and put on to the Bevel Gearshaft. Push down the lower half with the PTO bearing pusher and the arbor press.

    9. Heat the inner roller bearing Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-500) to a temperature of 302 deg F (150 deg C) in an oven for 20 minutes.

      1. WARNING

        BE CAREFUL BECAUSE THE BEARING IS HOT. USE APPROVED GLOVES WHEN YOU REMOVE IT FROM THE OVEN.

        Remove the inner roller bearing from the oven and install to the Bevel Gearshaft.

      2. Lubricate the surface of the Bevel Gearshaft which touches the bearing with CoMat 10-077 APPROVED ENGINE OILS.

      3. Put the bearing on to the Bevel Gearshaft.

      4. Push down the bearing with the PTO bearing pusher and the arbor press.

      1. Install the round plain nut Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-520) on to the Bevel Gearshaft and tighten.

      2. Lubricate the threads and the mating surface of the nut with CoMat 10-077 APPROVED ENGINE OILS.

      3. Install a new Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-530) cupwasher1 off and the round plain nut on to the Bevel Gearshaft.

      4. Put IAE 1J12346 Spanner wrench 1 off on the round plain nut.

      5. Install the adapter (part of the restraint holder) on to the holder with the two long bolts B (part of the restraint holder).

      6. Install the four set screws (part of the restraint holder) in to the adapter. Turn the set screws until the set screws touch the spanner wrench lightly.

      7. Torque the round plain nut to 1505* lbfin (170* Nm) with the spanner wrench.

      8. Put correlation mark on the Bevel Gearshaft and the round plain nut with CoMat 06-069 MARKER.

      9. Loosen the round plain nut, when the ball bearing and the inner roller bearing become cool.

      10. Torque the round plain nut to 1505* lbfin (170* Nm) again with the spanner wrench.

      11. Refer to the correlation mark to make sure that the round plain nut is back in position where initially torqued.

      12. Remove the set screws from the adapter.

      13. Remove the two long bolts B which attach the adapter to the holder. Remove the adapter from the holder.

      14. Remove the spanner wrench from the round plain nut.

      15. Bend the rim of the cupwasher with the tab bender to lock the round plain nut.

      1. Install a new Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-100) seal ring1 off in to the Bevel Gearshaft.

      2. Lubricate the seal ring with CoMat 10-077 APPROVED ENGINE OILS.

      3. Push the seal ring in the groove of the Bevel Gearshaft.

      4. Make sure that the ring is fully engaged in the groove.

    1. SUBTASK 72-32-10-440-104 Assemble the Internal Gearbox Driven Gear Assembly

    2. Refer to Figure and Figure.

    3. Make sure that the outer roller bearing Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-240) is installed to the Gearshaft Bearing Housing.

      1. Install the Gearshaft Bearing Housing on to the Bevel Gearshaft and Bearing Assembly.

      2. Lubricate the outer surface of the outer race of the ball bearing and outer roller bearing with CoMat 10-077 APPROVED ENGINE OILS.

      3. Install the Gearshaft Bearing Housing on to the Bevel Gearshaft and Bearing Assembly.

      4. Safety the retaining plate to the Gearshaft Bearing Housing with the four bolts Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-180).

      5. Torque the bolts to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 Nm).

      1. Remove the Bevel Gearshaft from restraint holder.

      2. Remove the four short bolts, spherical washers and clamps.

      3. Remove the two long bolts A which attach the holder to the base plate.

      4. Remove the Bevel Gearshaft from the restraint holder.

      5. Remove the restraint holder from the base plate.

    1. SUBTASK 72-32-10-440-105 Install the Outer Roller Bearing (72-32-16,01-400) to the No. 2 Bearing Support

    2. Refer to Figure.

    3. Put the No. 2 Bearing Support in an oven. Then increase the temperature in the oven to 302 deg F (150 deg C) and keep the same temperature for 20 minutes.

    4. WARNING

      BE CAREFUL BECAUSE THE NO. 2 BEARING SUPPORT IS HOT. USE APPROVED GLOVES WHEN YOU REMOVE IT FROM THE OVEN.

      Remove the No. 2 Bearing Support from the oven.

      1. Install the outer roller bearing Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-400) to the No. 2 Bearing Support.

      2. Lubricate the outer diameter surface of the bearing with CoMat 10-077 APPROVED ENGINE OILS.

      3. Set the bearing with its side surface with the part No. 2 mark, down and put the bearing in the bore in the No. 2 Bearing Support.

      4. Put the pressure pad (part of IAE 1J12343 PTO bearing pusher 1 off) in the bearing bore.

      5. Safety the locator (part of the PTO bearing pusher) to the No. 2 Bearing Support with the four bolts (part of the PTO bearing pusher). Tighten the bolts.

      6. Turn the hand screw (part of the PTO bearing pusher) in the locator.

      7. Tighten the hand screw to push the outer roller bearing.

      8. Remove the locator and the pressure pad from the No. 2 Bearing Support and the bearing, after the No. 2 Bearing Support becomes cool.

      9. Engage the internal retaining ring Gearbox Driven Gearshaft And Housing Assembly (72-32-16,01-390) with the groove of the No. 2 Bearing Support.

    1. SUBTASK 72-32-10-440-106 Select the Shim (Pre SBE 72-0553 and SBE 72-0553)

      CAUTION

      CAREFULLY INSTALL THE PROBES SO THAT THE SURFACE B IS CLEAN AND NOT DAMAGED. DAMAGE AND DIRT CAN CAUSE MALFUNCTION OF THE PROBES.
      1. Install the probes on to the mounting brackets.

      2. Put the fan speed probes (ENGINE-FAN SPEED/TRIM BALANCE PROBES (72-32-18,01-100), ENGINE-FAN SPEED/TRIM BALANCE PROBES (72-32-18,01-200) and ENGINE-FAN SPEED/TRIM BALANCE PROBES (72-32-18,01-400)) and the trim balance probe ENGINE-FAN SPEED/TRIM BALANCE PROBES (72-32-18,01-300) on the pins of the mounting brackets A No. 2 Bearing Support And Related Parts (72-32-17,01-200) and B No. 2 Bearing Support And Related Parts (72-32-17,01-100).

      3. Attach the probes to the mounting brackets with the four nuts No. 3 Bearing, Internal Gearbox, And Support Assembly (72-32-10,01-160) and the four nuts No. 3 Bearing, Internal Gearbox, And Support Assembly (72-32-10,01-170). Torque the nuts to 36 lbfin to 45 lbfin (4.00 Nm to 5.00 Nm).

      1. Install IAE 1J12371 Dummy phonic wheel 1 off, the No. 2 Bearing retainer No. 2 Bearing Support And Related Parts (72-32-17,01-300) and the mounting brackets on to the No. 2 Bearing Support.

      2. Put the dummy phonic wheel in the bore in the No. 2 Bearing Support.

      3. Put the No. 2 Bearing retainer in the bore in the No. 2 Bearing Support.

      4. Align the holes of the mounting brackets A and B with the location pins of the No. 2 Bearing Support.

      5. Put the mounting brackets on the No. 2 Bearing Support.

      6. Attach the two mounting brackets and the No. 2 Bearing retainer to the No. 2 Bearing Support with the bolt No. 2 Bearing Support And Related Parts (72-32-17,01-115), the bolt No. 2 Bearing Support And Related Parts (72-32-17,01-125), the two bolts No. 2 Bearing Support And Related Parts (72-32-17,01-215), the bolt No. 2 Bearing Support And Related Parts (72-32-17,01-225), the three bolts No. 2 Bearing Support And Related Parts (72-32-17,01-215), the bolt No. 2 Bearing Support And Related Parts (72-32-17,01-225), the three bolts No. 2 Bearing Support And Related Parts (72-32-17,01-320), the two bolts No. 2 Bearing Support And Related Parts (72-32-17,01-330), the two nuts No. 2 Bearing Support And Related Parts (72-32-17,01-110), the nut No. 2 Bearing Support And Related Parts (72-32-17,01-120), the two nuts No. 2 Bearing Support And Related Parts (72-32-17,01-210), the nut No. 2 Bearing Support And Related Parts (72-32-17,01-220) and the three nuts No. 2 Bearing Support And Related Parts (72-32-17,01-310). Torque the bolts and nuts to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 Nm).

        NOTE

        Measure the clearances A over the width W of the probes.
    2. Measure the clearances A between the probes and the dummy phonic wheel with a thickness gage (feeler gage).

      1. Pre SBE 72-0553: Make sure the clearance A is in the following limit:

        1. Limit for the fan speed probes and the trim balance probe:

        2. 0.0236 in. to 0.0354 in. (0.600 mm to 0.900 mm).

      1. SBE 72-0553: Make sure the clearance A is in the following limit:

        1. Limit for the fan speed probes:

        2. 0.0236 in. to 0.0354 in. (0.600 mm to 0.900 mm).

        1. Limit for the trim balance probe:

        2. 0.067 in. to 0.075 in. (1.70 mm to 1.90 mm).

    3. If the clearance A is in the limit in Step or Step, go to Step. If the clearance A is not in the limit in Step or Step, go to Step.

    1. SUBTASK 72-32-10-440-107 Replace the Shims on to the Mounting Brackets (Pre SBE 72-0553 and SBE 72-0553)

    2. Refer to Figure, Figure, Figure, Figure and Figure.

      NOTE

      This SUBTASK is necessary only if the clearance between the dummy phonic wheel and probes is not in the limit. Refer to Step, Step and Step.
      1. Remove the two mounting brackets, the No. 2 Bearing retainer and the dummy phonic wheel from the No. 2 Bearing Support.

      2. Remove the 11 bolts and the nine nuts.

      3. Remove the two mounting brackets.

      4. Remove the No. 2 Bearing retainer.

      5. Remove the dummy phonic wheel.

      1. Remove the probes and the shims from the mounting brackets.

      2. For each probe, remove the two nuts, a probe and the two shims from the mounting bracket pins.

    3. Find the necessary shim thickness from Step.

      1. Attach the selected shims and the probes on to the mounting brackets.

        NOTE

        Pre SBE 72-0553: Do not install more than three shims onto each pin of the mounting bracket.

        NOTE

        SBE 72-0553: Do not install more than two shims for the new trim balance probe onto each pin of the mounting bracket.
        Do not install more than three shims for the fan speed probes onto the pin of the mounting bracket.
      2. Attach the selected shims and the probes on to the pins of the mounting brackets.

      3. Attach the shims and the probes to the mounting brackets with the eight nuts. Torque the nuts to 36 lbfin to 45 lbfin (4.00 Nm to 5.00 Nm).

    4. Go to Step.

    1. SUBTASK 72-32-10-440-108 Install the Oil Jets to the No. 2 Bearing Support

    2. Refer to Figure and Figure.

      1. Do a clear passage test for the oil jets No. 2 Bearing Support And Related Parts (72-32-17,01-400), No. 2 Bearing Support And Related Parts (72-32-17,01-500), No. 2 Bearing Support And Related Parts (72-32-17,01-600) and No. 2 Bearing Support And Related Parts (72-32-17,01-700).

      2. Apply pressurized air to exit hole in the oil jets and make sure that the air flows freely at the inlet holes.

      3. CAUTION

        DO NOT APPLY PRESSURIZED AIR TO THE INLET HOLE IN THE OIL JET. PRESSURIZED AIR CAN PUSH UNWANTED MATERIAL IN TO THE THROAT IN THE OIL JET. THE UNWANTED MATERIAL CAUSES A BLOCKAGE.
        DO NOT PUSH A HAND TOOL IN TO THE EXIT HOLE TO EXAMINE ITS CLEARANCE. THE HAND TOOL CAN CAUSE DAMAGE TO THE HOLE.

        If the air does not flow at the inlet holes, reject the oil jet.

      1. Attach the seal rings and the strainer on to the No. 2 Bearing oil jet No. 2 Bearing Support And Related Parts (72-32-17,01-700).

      2. Lubricate a new No. 2 Bearing Support And Related Parts (72-32-17,01-720) seal ring1 off and a new No. 2 Bearing Support And Related Parts (72-32-17,01-730) seal ring1 off with CoMat 10-077 APPROVED ENGINE OILS. Put the seal rings on to the grooves in the oil jet.

        1. Put the oil jet strainer No. 2 Bearing Support And Related Parts (72-32-17,01-760) on the oil jet.

        2. Put the slit of the strainer in line with the pin of the oil jet.

      1. Attach the seal rings and the strainer on to the No. 3 Bearing oil jet No. 2 Bearing Support And Related Parts (72-32-17,01-600).

      2. Lubricate a new No. 2 Bearing Support And Related Parts (72-32-17,01-620) seal ring1 off and a new No. 2 Bearing Support And Related Parts (72-32-17,01-630) seal ring1 off with CoMat 10-077 APPROVED ENGINE OILS. Put the seal rings in to the grooves in the oil jet.

      3. Put the oil jet strainer No. 2 Bearing Support And Related Parts (72-32-17, 01-660) on the oil jet.

      1. Attach the seal rings and the strainer on to the bevel gear oil jet No. 2 Bearing Support And Related Parts (72-32-17,01-500).

      2. Lubricate a new No. 2 Bearing Support And Related Parts (72-32-17,01-520) seal ring1 off and a new No. 2 Bearing Support And Related Parts (72-32-17,01-530) seal ring1 off with CoMat 10-077 APPROVED ENGINE OILS. Put the seal rings in to the grooves in the oil jet.

      3. Put the oil jet strainer No. 2 Bearing Support And Related Parts (72-32-17,01-560) on the oil jet.

      1. Attach the seal rings and the strainer on to the tower shaft oil jet No. 2 Bearing Support And Related Parts (72-32-17,01-400).

      2. Lubricate a new No. 2 Bearing Support And Related Parts (72-32-17,01-420) seal ring1 off and a new No. 2 Bearing Support And Related Parts (72-32-17,01-430) seal ring1 off with CoMat 10-077 APPROVED ENGINE OILS. Put the seal rings in to the grooves in the oil jet.

      3. Put the oil jet strainer No. 2 Bearing Support And Related Parts (72-32-17,01-460) on the oil jet.

      1. Install the No. 2 Bearing oil jet, the bevel gear oil jet and the tower shaft oil jet to the No. 2 Bearing Support.

      2. CAUTION

        POINT THE EXIT HOLE OF THE TOWER SHAFT OIL JET IN THE CORRECT DIRECTION. IF THE HOLE IS IN AN INCORRECT DIRECTION, THE HOLE CAN NOT SUPPLY OIL TO THE BEARINGS. IT CAN CAUSE DAMAGE TO THE BEARINGS.

        Put the oil jets in the holes in the No. 2 Bearing Support. Exit hole of the tower shaft oil jet must point in direction X.

      3. Attach the oil jets with the two bolts No. 2 Bearing Support And Related Parts (72-32-17,01-410), the bolt No. 2 Bearing Support And Related Parts (72-32-17,01-510) and the bolt No. 2 Bearing Support And Related Parts (72-32-17,01-710). Torque the bolts to 36 lbfin to 45 lbfin (4.00 Nm to 5.00 Nm).

      1. Install the No. 3 Bearing oil jet to the No. 2 Bearing Support.

      2. Put the No. 3 Bearing oil jet in the holes in the No. 2 Bearing Support.

      3. Safety the No. 3 Bearing oil jet with the bolt No. 2 Bearing Support And Related Parts (72-32-17,01-610). Torque the bolt to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 Nm).

    1. SUBTASK 72-32-10-440-109 Assemble the No. 2 Bearing Support Assembly

    2. Refer to Figure, Figure and Figure.

    3. Put the No. 2 Bearing Support on a work bench with the rear end down.

      1. Install the No. 2 Roller Bearing Outer No. 2 Bearing (72-32-52,01-100) in to the No. 2 Bearing Support.

      2. Put the bearing outer in the bore in the No. 2 Bearing with the anti-torque lug at the front side.

      3. Lubricate the anti-torque lug with CoMat 10-077 APPROVED ENGINE OILS.

      1. Attach the No. 2 Bearing Retainer, the mounting brackets and NF brackets No. 2 Bearing Support And Related Parts (72-32-17,01-150) and No. 2 Bearing Support And Related Parts (72-32-17,01-195) on to the No. 2 Bearing Support.

        1. Put the No. 2 Bearing retainer in to the bore in the No. 2 Bearing Support.

        2. Push the retainer until the anti-torque lugs of the No. 2 roller bearing outer are engaged in the anti-torque slots in the retainer.

        3. Turn the retainer and the bearing and align the holes in the retainer with the pins on the support.

      2. Align the holes of the mounting brackets A and B with the locating pins on the No. 2 Bearing Support. Put the mounting brackets on the No. 2 Bearing Support.

      3. Put the NF brackets on the rear side of the flange of the No. 2 Bearing Support.

      4. Align the holes of the NF brackets with the holes in the No. 2 Bearing Retainer and No. 2 Bearing Support. Put the NF brackets A and B on the No. 2 Bearing Support.

      5. Safety the Brackets and the Retainer to the Support with the bolt No. 2 Bearing Support And Related Parts (72-32-17,01-115), the bolt No. 2 Bearing Support And Related Parts (72-32-17,01-125), the two bolts No. 2 Bearing Support And Related Parts (72-32-17,01-215), the bolt No. 2 Bearing Support And Related Parts (72-32-17,01-225), the three bolts No. 2 Bearing Support And Related Parts (72-32-17,01-320), the two bolts No. 2 Bearing Support And Related Parts (72-32-17,01-330), the two nuts No. 2 Bearing Support And Related Parts (72-32-17,01-110), the nut No. 2 Bearing Support And Related Parts (72-32-17,01-120), the two nuts No. 2 Bearing Support And Related Parts (72-32-17,01-210), the nut No. 2 Bearing Support And Related Parts (72-32-17,01-220) and the three nuts No. 2 Bearing Support And Related Parts (72-32-17,01-310). Torque the bolts and the nuts to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 Nm).

    1. SUBTASK 72-32-10-440-110 Assemble the No. 3 Bearing, Rotor Center and Support Assembly

    2. Assemble the No. 3 Bearing, Rotor Center and Support Assembly. Refer to TASK 72-32-20-440-001-A00 (ASSEMBLY-001) and TASK 72-32-20-440-001-B00 (ASSEMBLY-001).

    1. SUBTASK 72-32-10-440-116 Assemble the Hydraulic Seal Assembly

    2. Refer to Figure.

    3. Put the hydraulic seal ENGINE-HYDRAULIC SEAL ASSEMBLY (72-32-19,01-100) on the holder (part of IAE 1J12382 Hydraulic seal pusher 1 off).

    4. Put the Seal Ring ENGINE-HYDRAULIC SEAL ASSEMBLY (72-32-19,01-130) into the groove in the Hydraulic Seal ENGINE-HYDRAULIC SEAL ASSEMBLY (72-32-19,01-100).

    5. Heat the Hydraulic Ring ENGINE-HYDRAULIC SEAL ASSEMBLY (72-32-19,01-140) to a temperature of 302 deg F (150 deg C) in an oven for 20 minutes.

    6. WARNING

      USE APPROVED GLOVES WHEN YOU REMOVE THE HYDRAULIC RING FROM THE OVEN. THE HYDRAULIC RING IS HOT AND CAN CAUSE REDDENING AND BLISTERING OF THE SKIN IF THE HANDS ARE NOT PROTECTED.

      Use the pusher (part of the hydraulic seal pusher) to install the hydraulic ring into the Hydraulic Seal Assembly.

    1. SUBTASK 72-32-10-440-111-A00 Install the Hydraulic Seal Assembly onto the No. 3 Bearing and Support Assembly (Pre SBE 72-0462)

    2. Refer to Figure, Figure, Figure and Figure.

      1. Prepare the No. 3 Bearing and Support Assembly and the Hydraulic Seal Assembly for installation.

        1. Install No. 3 Bearing and Support Assembly to the adapter (part of IAE 1J12339 Spanner wrench 1 off).

        2. Attach the base (part of the spanner wrench) on IAE 1J12345 Base plate with the six bolts (part of the spanner wrench).

        3. Attach the adapter (part of the spanner wrench) to the base with the eight bolts.

        4. Attach No. 3 Bearing and Support Assembly with its rear end down onto the adapter (part of the spanner wrench) with the 20 dummy bolts and the two plate nuts (part of the spanner wrench).

        1. Install IAE 1J12353 TBD 1 off onto the hydraulic seal.

        2. Attach the holder (part of the spanner wrench) to the hydraulic seal.

        3. Put the wrench (part of the spanner wrench) with the eight jaws (part of the spanner wrench) into the hydraulic seal from the rear side.

        4. Engage the eight jaws with the eight slots of the hydraulic seal.

        5. Safety the jaws with the eight bolts (part of the spanner wrench).

      1. Install the Hydraulic Seal Assembly onto the HPC front shaft of the No. 3 Bearing and Support Assembly.

        1. Attach the new ENGINE-HYDRAULIC SEAL ASSEMBLY (72-32-19,01-200) lock plate 1 off to the assembly (72-32-20).

        2. Lubricate the threaded hole of the HPC front shaft with CoMat 10-077 APPROVED ENGINE OILS.

        3. Put the lock plate in the threaded hole.

        1. Install the Hydraulic Seal Assembly into the threaded hole of the HPC front shaft.

        2. Lubricate the mating surface of the hydraulic seal and the lock plate with CoMat 10-077 APPROVED ENGINE OILS.

        3. Install the Hydraulic Seal Assembly into the threaded hole.

      2. Install a torque wrench into the hole in IAE 1J12353 TBD and torque Hydraulic Seal Assembly to 2342 lbfin to 3045 lbfin (264.60 Nm to 343.80 Nm).

      3. Remove the spanner wrench.

      1. Crimp the lock plate into the slots of the HPC front shaft.

      2. Put the spacer (part of IAE 1J12367 Tab bender 1 off) on the hydraulic seal.

      3. Crimp the lock plate into the four slots of the HP Compressor front shaft with the short tab bender (part of the tab bender).

      4. Remove the spacer from the hydraulic seal.

      5. Remove the No. 3 Bearing, Support and Hydraulic Seal Assembly from the adapter.

      1. Turn the No. 3 Bearing, Support and Hydraulic Seal Assembly.

      2. Install the holder (part of the IAE 1J12367 Tab bender) on IAE 1J12345 Base plate with the four bolts (part of the tab bender).

      3. Install No. 3 Bearing, Support and Hydraulic Seal Assembly onto the holder (part of tab bender) with the front end down.

      4. Put the cover (part of the tab bender) on the HPC front shaft.

      1. Crimp the lock plate into the slots of the Hydraulic Seal Assembly.

        1. Find the slots in the Hydraulic Seal Assembly which agree with the condition that follow:

        2. The four slots must be equally apart.

        3. The distance between the four slots in the Hydraulic Seal Assembly and crimps in the HPC front shaft must be as large as possible.

      2. Crimp the lock plate into the four slots with the long tab bender (part of IAE 1J12367 Tab bender) and lock Hydraulic Seal Assembly.

    1. SUBTASK 72-32-10-440-111-B00 Install the Hydraulic Seal Assembly onto the No. 3 Bearing and Support Assembly (SBE 72-0462)

    2. Refer to Figure, Figure, Figure and Figure.

      1. Prepare the No. 3 Bearing and Support Assembly and the Hydraulic Seal Assembly for installation.

        1. Install No. 3 Bearing and Support Assembly to the adapter (part of IAE 1J12339 Spanner wrench 1 off).

        2. Attach the base (part of the spanner wrench) on IAE 1J12345 Base plate 1 off with the six bolts (part of the spanner wrench).

        3. Attach the adapter (part of the spanner wrench) to the base with the eight bolts.

        4. Attach No. 3 Bearing and Support Assembly with its rear end down onto the adapter (part of the spanner wrench) with the 20 dummy bolts and the two plate nuts (part of the spanner wrench).

        1. Install IAE 1J12355 Spanner wrench 1 off onto the hydraulic seal.

        2. Attach the holder (part of the spanner wrench) to the hydraulic seal.

        3. Put the wrench (part of the spanner wrench) with the eight jaws (part of the spanner wrench) into the hydraulic seal from the rear side.

        4. Engage the eight jaws with the eight slots of the hydraulic seal.

        5. Safety the jaws to the wrench with the eight bolts (part of the spanner wrench).

      1. Install the Hydraulic Seal Assembly onto the HPC front shaft of the No. 3 Bearing and Support Assembly.

        1. Attach the new ENGINE-HYDRAULIC SEAL ASSEMBLY (72-32-19,01-200) lock plate 1 off to the assembly (72-32-20).

        2. Lubricate the threaded hole of the HPC front shaft with CoMat 10-077 APPROVED ENGINE OILS.

        3. Put the lock plate in the threaded hole.

        1. Install the Hydraulic Seal Assembly into the threaded hole of the HPC front shaft.

        2. Lubricate the mating surface of the hydraulic seal and the lock plate with CoMat 10-077 APPROVED ENGINE OILS.

        3. Install the Hydraulic Seal Assembly into the threaded hole.

      2. Install a torque wrench into the hole in IAE 1J12355 Spanner wrenchand torque Hydraulic Seal Assembly to 2342 lbfin to 3045 lbfin (264.60 Nm to 343.80 Nm).

      3. Remove the spanner wrench.

      1. Crimp the lock plate into the slots of the HPC front shaft.

      2. Put the spacer (part of IAE 1J12381 Tab bender 1 off) on the hydraulic seal.

      3. Crimp the lock plate into the four slots of the HP Compressor front shaft with the short tab bender (part of the tab bender).

      4. Remove the spacer from the hydraulic seal.

      5. Remove the No. 3 Bearing, Support and Hydraulic Seal Assembly from the adapter.

      1. Turn the No. 3 Bearing, Support and Hydraulic Seal Assembly.

      2. Install the holder (part of the IAE 1J12381 Tab bender) on IAE 1J12345 Base plate with the four bolts (part of the tab bender).

      3. Install No. 3 Bearing, Support and Hydraulic Seal Assembly onto the holder (part of tab bender) with the front end down.

      4. Tighten the four screws to push the clumps to the Hydraulic Seal Assembly and hold the Hydraulic Seal Assembly.

      5. Put the cover (part of the tab bender) on the HPC front shaft.

      1. Crimp the lock plate into the slots of the Hydraulic Seal Assembly.

        1. Find the slots in the Hydraulic Seal Assembly which agree with the condition that follow:

        2. The four slots must be equally apart.

        3. The distance between the four slots in the Hydraulic Seal Assembly and crimps in the HPC front shaft must be as large as possible.

      2. Crimp the lock plate into the four slots with the long tab bender (part of IAE 1J12381 Tab bender) and lock Hydraulic Seal Assembly.

    1. SUBTASK 72-32-10-440-112 Assemble the No. 3 Bearing Internal Gearbox and support Assembly

    2. Refer to Figure, Figure and Figure.

      1. Install the No. 3 Bearing, Rotor Center and Support Assembly to IAE 1J12362 Work stand 1 off.

      2. Turn the plate of the workstand with the flat face up.

      3. Remove the assembly from the holder of the tab bender and turn the assembly with the rear end down.

      4. Align the TOP mark of the No. 3 Bearing and Support Assembly with the TOP mark of the work stand.

      5. Put the assembly in the bore in the work stand with the rear end down.

    3. Put the No. 2 Bearing Support Assembly in an oven. Then increase the temperature in the oven to 248 deg F (120 deg C) and keep the same temperature for 20 minutes.

      1. Install the No. 2 Bearing Support Assembly to the No. 3 Bearing, rotor center and Support Assembly.

      2. WARNING

        BE CAREFUL BECAUSE THE NO. 2 BEARING SUPPORT ASSEMBLY IS HOT. USE APPROVED GLOVES WHEN YOU REMOVE IT FROM THE OVEN.

        Remove the No. 2 Bearing Support Assembly from the oven and put on a work bench with the front end down.

      3. Put the seal ring in the groove in the rear flange of the No. 2 Bearing Support Assembly.

      4. Remove the 20 bolts which attach the No. 3 Bearing and Support Assembly to the work stand.

      5. Align the TOP mark of the No. 2 Bearing Support Assembly with the TOP mark of the work stand and put the No. 2 Bearing Support Assembly on the No. 3 Bearing and Support Assembly.

      6. Safety the No. 2 Bearing Support and the No. 3 Bearing Seal Support to the work stand with the 20 bolts. Tighten the bolts.

      1. Install the Internal Gearbox driven gear assembly to the No. 2 Bearing Support.

      2. Turn the work stand horizontal with its TOP mark down.

      3. Put the assembly in the hole of the No. 2 Bearing Support.

      4. Safety the assembly to the No. 2 Bearing Support with the eight bolts No. 3 Bearing, Internal Gearbox, And Support Assembly (72-32-10,01-110). Torque the bolts to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 Nm).

    1. SUBTASK 72-32-10-220-069 Do a Backlash Check of the Bevel Gears

    2. Refer to Figure, Figure, Figure and Figure.

      1. Prepare the tool to measure the backlash of the bevel gear.

      2. Turn the work stand so that the Gearshaft Bearing Housing Assembly is up.

        1. Install IAE 1J12385 Backlash fixture 1 off to the assembly (72-32-10).

          1. Install the set bridge B subassembly (part of the backlash fixture) to the Gearshaft Bearing Housing and Bevel Gearshaft.

          2. Remove four of the eight bolts which attach the Gearshaft Bearing Housing to the No. 2 Bearing Support so that the set bridge B subassembly can be fixed on to the Gearshaft Bearing Housing.

          3. Put the set bridge B subassembly into the Bevel Gearshaft.

          4. Put the two guides (part of the backlash fixture) on the set bridge B.

          5. Put the two stoppers (part of the backlash fixture) into the side holes of the No. 2 Bearing Support.

          6. Tighten the push knobs (part of the backlash fisture) to engage the stoppers with the teeth of the Bevel Gearshaft.

          7. Safety the set bridge B subassembly to the No. 2 Bearing Support with the four bolts (part of the backlash fixture).

        2. Loosen the hex nut (part of the backlash fixture) and the handle nut (part of the backlash fixture).

          NOTE

          It is needed that the clearance is at CC to pull the Bevel Gearshaft in direction G in Step.
        3. Turn the push thread (part of the backlash fixture) to get the clearance CC between the push thread and the push rod (part of the backlash fixture). The clearance CC is between 0.04 in. to 0.08 in. (1.0 mm to 2.0 mm).

        4. Tighten the handle nut to lock the push thread to the set bridge B.

        5. Turn in the handle screw B (part of the backlash fixture) to open the two lugs (part of the backlash fixture) and catch the internal spline end of the Bevel Gearshaft.

        6. Torque the hex nut to 25 lbfin (2.80 Nm) to pull the Bevel Gearshaft in direction G.

        7. Tighten the push knobs (part of the backlash fixture) again to engage the stoppers with the teeth of the Bevel Gearshaft.

        8. Turn the work stand so that the front end of the No. 3 Bearing Internal Gearbox and Support Assembly is down.

          1. Install the set bridge A subassembly (part of the backlash fixture) onto the work stand and HP Compressor front shaft.

          2. Turn the handle screw A (part of the backlash fixture) as high as possible.

          3. Attach the set bridge A to the work stand with the four bolts (part of the backlash fixture).

          4. Lower the inspection plate (part of the backlash fixture) with the handle screw A until it touches the curvic coupling of the HP Compressor front shaft.

          5. Safety the inspection plate to the HP Compressor front shaft with the four dummy bolts.

            NOTE

            The clearance let you freely turn the HP Compressor front shaft by hand when you measure backlash of the bevel gears.
          1. Move the No. 3 Bearing Seal Assembly rearward to make clearance between the No. 3 Bearing Seal Assembly and the No. 3 Bearing Seal Seat.

            NOTE

            The lifting spacer is installed in TASK 72-32-20-440-001-A00 (ASSEMBLY-001) and TASK 72-32-20-440-001-B00 (ASSEMBLY-001).
          2. Loosen the nine bolts which attach the No. 3 Bearing Seal Assembly and IAE 1J12021 Lifting spacer to the No. 3 Bearing Seal Support.

          3. Lift up the No. 3 Bearing Seal Assembly until the HP Compressor front shaft can rotate freely, or the No. 3 Bearing Seal Assembly touches the bolts of HP Compressor front shaft. Use a screwdriver made from copper when you lift up the No. 3 Bearing Seal Assembly.

          4. Remove the lifting spacer.

        9. Torque the handle screw A to 25 lbfin (2.80 Nm) to push the HP Compressor front shaft forward.

      3. Attach the dial indicator (part of the backlash fixture) to the magnet stand (part of the backlash fixture).

      4. Put the magnet stand on the flange of the work stand. Let the pin of the dial indicator touch the inspection rod (part of the backlash fixture).

      5. Push the stop pin (part of the backlash fixture) into the slot of the push thread so that the Bevel Gearshaft cannot rotate.

      1. Measure the actual backlash of the bevel gears.

      2. Turn the HP Compressor front shaft clockwise until it becomes tight. Read the indication of the dial indicator. Identify the indicated value as DA.

      3. Turn the HP Compressor front shaft counterclockwise until it becomes tight. Read the indication of the dial indicator. Identify the indicated value as DB.

      4. Calculate the difference between the values DA and DB. This difference is the backlash of the gears. Identify the calculated value as BLA.

      1. Calculate the allowable backlash of the bevel gears.

      2. Calculate the minimum allowable backlash BL min and the maximum allowable backlash BL max.

        BL min (mm) = (LASH A + LASH B + 0,46) x 1,4.

        BL min (in.) = BL min (mm)/25.4.

        BL max (mm) = (LASH A + LASH B + 0,56) x 1,4.

        BL max (in.) = BL max (mm)/25.4.

        Where:

        LASH A - Refer to SUBTASK 72-32-20-220-051 in TASK 72-32-20-440-001-A00 (ASSEMBLY-001) and TASK 72-32-20-440-001-B00 (ASSEMBLY-001).

        LASH B - Refer to Step.

    3. Make sure that the backlash BLA measured in Step is between the minimum allowable backlash BL min. and the maximum allowable backlash BL max.

    4. If the backlash BLA is not in the limits, replace the flat adjusting washer and the adjusting washer - PTO until the backlash BLA is in the limits.

    5. Remove the backlash fixture from the No. 3 Bearing, the Internal Gearbox and the Support Assembly.

    6. Attach the No. 3 Bearing Seal Assembly to the No. 3 Bearing Seal Support with the nine bolts "NO.3 BEARING,ROTOR CENTRE & SUPPORT ASSY (72-32-20,01-140). Torque the bolts to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 Nm).

    7. Attach the Gearshaft Bearing Housing to the No. 2 Bearing Support with the four bolts No. 3 Bearing, Internal Gearbox, And Support Assembly (72-32-10,01-110) which are removed in Step. Torque the bolts to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 Nm).

    8. Remove the No. 3 Bearing Internal Gearbox and Support Assembly from the work stand.

  1. Figure: Install the No. 3 Bearing and Support Assembly to the Setting Gage

    Install the No. 3 Bearing and Support Assembly to the Setting Gage

    Figure: Install the No. 3 Bearing and Support Assembly to the Work Stand

    Install the No. 3 Bearing and Support Assembly to the Work Stand

    Figure: Install the PTO Bearings and the Dommy Bearing to the Dummy Gearshaft

    Install the PTO Bearings and the Dommy Bearing to the Dummy Gearshaft

    Figure: Install the Outer Roller Bearing to the Gearshaft Bearing Housing

    Install the Outer Roller Bearing to the Gearshaft Bearing Housing

    Figure: Install the Gearshaft Bearing Housing to the Dummy Gearshaft

    Install the Gearshaft Bearing Housing to the Dummy Gearshaft

    Figure: Assemble the Setting Gage

    Sheet 1

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    Assemble the Setting Gage

    Sheet 1

    Close

    Figure: Assemble the Setting Gage

    Sheet 2

    Legend
    Assemble the Setting Gage

    Sheet 2

    Close

    Figure: Calculate the Thickness of the Adjusting Washer-PTO

    Calculate the Thickness of the Adjusting Washer-PTO

    Figure: Calculate the Thickness of the Adjusting Washer

    Calculate the Thickness of the Adjusting Washer

    Figure: Sectional View of the Internal Gearbox Driven Gear Assembly

    Sectional View of the Internal Gearbox Driven Gear Assembly

    Figure: Assemble the Bevel Gearshaft and Bearing Assembly

    Sheet 1

    Legend
    Assemble the Bevel Gearshaft and Bearing Assembly

    Sheet 1

    Close

    Figure: Assemble the Bevel Gearshaft and Bearing Assembly

    Sheet 2

    Legend
    Assemble the Bevel Gearshaft and Bearing Assembly

    Sheet 2

    Close

    Figure: Assemble the Bevel Gearshaft and Bearing Assembly

    Sheet 3

    Legend
    Assemble the Bevel Gearshaft and Bearing Assembly

    Sheet 3

    Close

    Figure: Assemble the Internal Gearbox Driven Gear Assembly

    Sheet 4

    Legend
    Assemble the Internal Gearbox Driven Gear Assembly

    Sheet 4

    Close

    Figure: Install the Outer Roller Bearing Into the No. 2 Bearing Support

    Install the Outer Roller Bearing Into the No. 2 Bearing Support

    Figure: Assemble the Bevel Gearshaft and Bearing Assembly

    Assemble the Bevel Gearshaft and Bearing Assembly

    Figure: Select the Shim

    Sheet 1

    Legend
    Select the Shim

    Sheet 1

    Close

    Figure: Pre SBE 72-0553: Select the Shim

    Sheet 2

    Legend
    Pre SBE 72-0553: Select the Shim

    Sheet 2

    Close

    Figure: SBE 72-0553: Select the Shim

    Sheet 3

    Legend
    SBE 72-0553: Select the Shim

    Sheet 3

    Close

    Figure: Pre SBE 72-0553: Replace the Shims on to the Mounting Brackets

    Sheet 1

    Legend
    Pre SBE 72-0553: Replace the Shims on to the Mounting Brackets

    Sheet 1

    Close

    Figure: SBE 72-0553: Replace the Shims on to the Mounting Brackets

    Sheet 2

    Legend
    SBE 72-0553: Replace the Shims on to the Mounting Brackets

    Sheet 2

    Close

    Figure: Install the Oil Jets to the No. 2 Bearing Support

    Sheet 1

    Legend
    Install the Oil Jets to the No. 2 Bearing Support

    Sheet 1

    Close

    Figure: Install the Oil Jets to the No. 2 Bearing Support

    Sheet 2

    Legend
    Install the Oil Jets to the No. 2 Bearing Support

    Sheet 2

    Close

    Figure: Assemble the Hydraulic Seal Assembly

    Sheet 1

    Legend
    Assemble the Hydraulic Seal Assembly

    Sheet 1

    Close

    Figure: Install the Hydraulic Seal Assembly to the No. 3 Bearing and Support Assembly

    Sheet 2

    Legend
    Install the Hydraulic Seal Assembly to the No. 3 Bearing and Support Assembly

    Sheet 2

    Close

    Figure: Install the Hydraulic Seal Assembly to the No. 3 Bearing and Support Assembly

    Sheet 3

    Legend
    Install the Hydraulic Seal Assembly to the No. 3 Bearing and Support Assembly

    Sheet 3

    Close

    Figure: Pre SBE 72-0462:Install the Hydraulic Seal Assembly to the No. 3 Bearing and Support Assembly

    Sheet 4

    Legend
    Pre SBE 72-0462:Install the Hydraulic Seal Assembly to the No. 3 Bearing and Support Assembly

    Sheet 4

    Close

    Figure: SBE 72-0462: Install the Hydraulic Seal Assembly to the No. 3 Bearing and Support Assembly

    Sheet 5

    Legend
    SBE 72-0462: Install the Hydraulic Seal Assembly to the No. 3 Bearing and Support Assembly

    Sheet 5

    Close

    Figure: Install the Hydraulic Seal Assembly to the No. 3 Bearing and Support Assembly

    Sheet 6

    Legend
    Install the Hydraulic Seal Assembly to the No. 3 Bearing and Support Assembly

    Sheet 6

    Close

    Figure: Assemble the No. 3 Bearing Internal Gearbox and Support Assembly

    Assemble the No. 3 Bearing Internal Gearbox and Support Assembly

    Figure: Do a Backlash Check of the Bevel Gears

    Sheet 1

    Legend
    Do a Backlash Check of the Bevel Gears

    Sheet 1

    Close

    Figure: Do a Backlash Check of the Bevel Gears

    Sheet 2

    Legend
    Do a Backlash Check of the Bevel Gears

    Sheet 2

    Close

    Figure: Do a Backlash Check of the Bevel Gears

    Sheet 3

    Legend
    Do a Backlash Check of the Bevel Gears

    Sheet 3

    Close

    Figure: Move the No. 3 Bearing Seal Assembly

    Move the No. 3 Bearing Seal Assembly

    Figure: Find the Value of the LASH B and the Mounting Distance of the Bevel Gearshaft

    Find the Value of the LASH B and the Mounting Distance of the Bevel Gearshaft

    Figure: Find the Value of the LASH B and the Mounting Distance of the Bevel Gearshaft

    Find the Value of the LASH B and the Mounting Distance of the Bevel Gearshaft

    Figure: Find the Value of the Mounting Distance of the Bevel Gearshaft Wheel

    Find the Value of the Mounting Distance of the Bevel Gearshaft Wheel

    Figure: Assemble the No. 2 Bearing Support Assembly

    Sheet 1

    Legend
    Assemble the No. 2 Bearing Support Assembly

    Sheet 1

    Close

    Figure: Assemble the No. 2 Bearing Support Assembly

    Sheet 2

    Legend
    Assemble the No. 2 Bearing Support Assembly

    Sheet 2

    Close

    Figure: Assemble the No. 2 Bearing Support Assembly

    Sheet 3

    Legend
    Assemble the No. 2 Bearing Support Assembly

    Sheet 3

    Close

    Figure: Identify the No. 3 Bearing Internal Gearbox and Support Assembly (Sub-Module)

    Identify the No. 3 Bearing Internal Gearbox and Support Assembly (Sub-Module)

    Figure: The Internal Gearbox Driven Gear Assembly Fits and Clearances

    The Internal Gearbox Driven Gear Assembly Fits and Clearances

    Figure: Reference Fits and Clearances of the Hydraulic Ring and the Hydraulic Seal at Location 0117

    Reference Fits and Clearances of the Hydraulic Ring and the Hydraulic Seal at Location 0117

    Figure: Reference Fits And Clearances Of The No. 2 Bearing Support And The No. 3 Bearing Seal Support At Location 0307

    Reference Fits And Clearances Of The No. 2 Bearing Support And The No. 3 Bearing Seal Support At Location 0307

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised consumable, added new subtask and figure. (16VJ800)

Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:IE207
Enterprise Name:DELETED, REFER TO 16956
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X333X
Enterprise Name:REFER TO V2500 SB ENG-79-0108
Link not Found
Manufacturer Code:LOCAL
Supply Number:CoMat 02-001
Type:sp01
Supply Short Name:CoMat 02-001 ADHESIVE TAPE (MASKING)
Supply Name:CoMat 02-001 ADHESIVE TAPE (MASKING)
Specification Groups:
Doc NumberType
OMAT: 230 (RR REF)ZINC OXIDE AT142
JCR-197 (JAEC REF)ZINC OXIDE AT142
Suppliers:
ManufacturerRemarks
LOCAL
K6835
U0415
Manufacturer Code:IE207
Supply Number:CoMat 06-069
Type:sp01
Supply Short Name:CoMat 06-069 MARKER
Supply Name:CoMat 06-069 MARKER
Specification Groups:
Doc NumberType
OMAT:262TMARKS-A-LOT
JCR-085MARKS-A-LOT
Suppliers:
ManufacturerRemarks
IE207
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X
Link not Found
Manufacturer Code:LOCAL
Tool Number:Digital depth gage
Tool Name:Digital depth gage
Manufacturer Code:LOCAL
Tool Number:Heat protection gloves
Tool Name:Heat protection gloves
Manufacturer Code:0AM53
Tool Number:IAE 1J12021
Tool Name:IAE 1J12021 Lifting spacer
Manufacturer Code:0AM53
Tool Number:IAE 1J12188
Tool Name:IAE 1J12188 Puller bolt
Manufacturer Code:0AM53
Tool Number:IAE 1J12339
Tool Name:IAE 1J12339 Spanner wrench
Manufacturer Code:0AM53
Tool Number:IAE 1J12343
Tool Name:IAE 1J12343 PTO bearing pusher
Manufacturer Code:0AM53
Tool Number:IAE 1J12345
Tool Name:IAE 1J12345 Base plate
Manufacturer Code:0AM53
Tool Number:IAE 1J12346
Tool Name:IAE 1J12346 Spanner wrench
Manufacturer Code:0AM53
Tool Number:IAE 1J12347
Tool Name:IAE 1J12347 PTO bearing pusher
Manufacturer Code:0AM53
Tool Number:IAE 1J12353
Tool Name:IAE 1J12353 TBD
Manufacturer Code:0AM53
Tool Number:IAE 1J12355
Tool Name:IAE 1J12355 Spanner wrench
Manufacturer Code:0AM53
Tool Number:IAE 1J12357
Tool Name:IAE 1J12357 Spigot holder
Manufacturer Code:0AM53
Tool Number:IAE 1J12362
Tool Name:IAE 1J12362 Work stand
Manufacturer Code:0AM53
Tool Number:IAE 1J12364
Tool Name:IAE 1J12364 Measuring holder
Manufacturer Code:0AM53
Tool Number:IAE 1J12365
Tool Name:IAE 1J12365 PTO bearing pusher
Manufacturer Code:0AM53
Tool Number:IAE 1J12366
Tool Name:IAE 1J12366 Spanner wrench
Manufacturer Code:0AM53
Tool Number:IAE 1J12367
Tool Name:IAE 1J12367 Tab bender
Manufacturer Code:0AM53
Tool Number:IAE 1J12368
Tool Name:IAE 1J12368 Oil sleeve pusher
Manufacturer Code:0AM53
Tool Number:IAE 1J12369
Tool Name:IAE 1J12369 PTO bearing pusher
Manufacturer Code:0AM53
Tool Number:IAE 1J12371
Tool Name:IAE 1J12371 Dummy phonic wheel
Manufacturer Code:0AM53
Tool Number:IAE 1J12381
Tool Name:IAE 1J12381 Tab bender
Manufacturer Code:0AM53
Tool Number:IAE 1J12382
Tool Name:IAE 1J12382 Hydraulic seal pusher
Manufacturer Code:0AM53
Tool Number:IAE 1J12385
Tool Name:IAE 1J12385 Backlash fixture
Manufacturer Code:0AM53
Tool Number:IAE 1J12422
Tool Name:IAE 1J12422 Gearshaft holder
Manufacturer Code:0AM53
Tool Number:IAE 1J12447
Tool Name:IAE 1J12447 PTO housing holder
Manufacturer Code:0AM53
Tool Number:IAE 1J12448
Tool Name:IAE 1J12448 Restraint holder
Manufacturer Code:0AM53
Tool Number:IAE 1J12449
Tool Name:IAE 1J12449 Installation holder
Manufacturer Code:0AM53
Tool Number:IAE 1J12528
Tool Name:IAE 1J12528 Setting gage
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven
Manufacturer Code:LOCAL
Tool Number:Thickness gage
Tool Name:Thickness gage