DMC:V2500-A5-72-41-2000-02C-710A-B|Issue No:002|Issue Date:2020-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-20-440-002-C00 HPC Rear Cases And Vanes Assembly- Assemble The HPC Stage 8 Stator Vanes To The Cases, Assembly-002, SBE 72-0627

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the Service Bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For standard torque data and procedures refer to the SPM TASK 70-41-00-400-501, SPM TASK 70-41-01-400-501 and SPM TASK 70-41-02-410-501.

Special torque data and assembly tolerances are included in the procedure.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS, unless other lubricants are referred to in the procedure.

After assembly apply CoMat 07-038 AIR DRYING ENAMEL to any damaged surface protection, joint flanges and parts used to attach. Use the correct color of the air drying enamel. Refer to the SPM TASK 70-63-02-380-501.

The number for each radial location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

Refer to Figure for a sectional view of the HP compressor rear cases and vanes.

Make sure all the flange faces and tool faces that touch are very clean.

The Fits and Clearances, NEW PART DIMENSIONS and REJECT IF MORE THAN columns will be used by most operators. This permits the full use of the maximum wear allowance and a reduction in the number of parts which are rejected, is possible.

The column WORN PART DIMENSIONS (Non-select) is included for operators who want to have full interchangeability. If this column is used an increase in the number of parts which are rejected is possible.

After the part has been in service for some time the REJECT IF MORE THAN and WORN PART DIMENSIONS could be changed. The operator must tell IAE and if agreed the manual will be changed.

The abbreviation lntf shows an interference or tight fit. This causes REJECT IF MORE THAN to become REJECT IF LESS THAN.

The abbreviation clear shows a clearance fit.

This TASK gives the procedures to assemble the HP Compressor Stage 8 and Stage 9 Cases, the vanes, liners and stator vane stops. The subsequent TASKS give the procedures to assemble the remaining HP compressor rear cases and vanes.

TASK 72-41-20-440-001-C00 (ASSEMBLY-001) Assemble the HP Compressor Stage 7 Cases and Stator Vanes.

TASK 72-41-20-440-003-C00 (ASSEMBLY-003) Assemble the HP Compressor Stage 9 Stator Vanes.

TASK 72-41-20-440-004-C00 (ASSEMBLY-004) Assemble the HP Compressor Stage 10 Stator Vanes.

TASK 72-41-20-440-005-C00 (ASSEMBLY-005) Assemble the HP Compressor Stage 11 Stator Vanes.

TASK 72-41-20-440-006-C00 (ASSEMBLY-006, CONFIG-003) Machine the Stator Vane Tips and the Rotor Path Ring Liners.

TASK 72-41-20-440-007-C00 (ASSEMBLY-007, CONFIG-003) Disassemble the HP Compressor Rear Cases and Vanes.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

Name	Manufacturer	Part Number / Identification	Quantity
IAE 1R18213 Alignment checking pin	0AM53	IAE 1R18213	1
IAE 1R18240 Extractor	0AM53	IAE 1R18240	1
IAE 1R18501 Stop alignment tool	0AM53	IAE 1R18501	1
IAE 1R18636 Spanner Wrench	0AM53	IAE 1R18636
IAE 1R18637 Spanner Wrench	0AM53	IAE 1R18637
IAE 1R19687 Assembly tool	0AM53	IAE 1R19687	1
IAE 1R19688 Assembly tool	0AM53	IAE 1R19688	1
IAE 1R19689 Assembly tool	0AM53	IAE 1R19689	1

Consumables, Materials and Expendables

Name	Manufacturer	Part Number / Identification	Quantity	Remark
CoMat 07-038 AIR DRYING ENAMEL	k3504	CoMat 07-038
CoMat 10-077 APPROVED ENGINE OILS	X333X	CoMat 10-077

Spares

NONE

Safety Requirements

NONE

Procedure

SUBTASK 72-41-20-220-224-001 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1190

Refer to Figure.

Reference dimensions at Location 1190. If required use the data written as a Note in TASK 72-41-21-200-000.

Table 1. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1190
Stage 8 Rotor Path Case Assembly HPC Ring Cases And Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-500)
Location With The Stage 8 Rotor Path Case Assembly Location Pin HPC Ring Cases And Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-525)
Stage 8 Rotor Path Case Assembly Location Pin Hole Bore	0.1572	lntf
	0.1579	0.0001
Location Pin Diameter	0.1580	0.0012
	0.1584	lntf

Table 2. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1190
Stage 8 Rotor Path Case Assembly HPC Ring Cases And Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-500)
Location With The Stage 8 Rotor Path Case Assembly Location Pin HPC Ring Cases And Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-525)
Stage 8 Rotor Path Case Assembly Location Pin Hole Bore	3.992	lntf
	4.010	0.002
Location Pin Diameter	4.012	0.032
	4.024	lntf

SUBTASK 72-41-20-220-224-002 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1151

Refer to Figure.

Reference dimensions at Location 1151. If required use the data written as a Note in TASK 72-41-21-200-000.

Table 3. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1151
Stage 8 Stator Vane Stop HPC Ring Cases And Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-640)
Locations In The Stage 9 Rotor Path Case Assembly HPC Ring Cases And Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-650)
Stage 8 Stator Vane Stop Shank Diameter	0.2474	Clear
	0.2494	0.0010
Stage 9 Rotor Path Case Assembly Stop Location Bore	0.2504	0.0061
	0.2535	Clear

Table 4. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1151
Stage 8 Stator Vane Stop HPC Ring Cases And Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-640)
Locations In The Stage 9 Rotor Path Case Assembly HPC Ring Cases And Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-650)
Stage 8 Stator Vane Stop Shank Diameter	6.285	Clear
	6.335	0.025
Stage 9 Rotor Path Case Assembly Stop Location Bore	6.360	0.155
	6.440	Clear

SUBTASK 72-41-20-220-224-003 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1125

Refer to Figure.

Reference dimensions at Location 1125. If required use the data written as a Note in TASK 72-41-22-200-000.

Table 5. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1125
Stage 8 Front Liner HPC Ring Cases And Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-590) Location With The Stage 8 Stator Vanes
Stage 8 Front Liner Inner Width	0.0807	Clear
	0.0878	0.0020
Stage 8 Stator Vane Front Platform Thickness	0.0755	0.0123
	0.0787	Clear

Table 6. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1125
Stage 8 Front Liner HPC Ring Cases And Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-590) Location With The Stage 8 Stator Vanes
Stage 8 Front Liner Inner Width	2.05	Clear
	2.23	0.05
Stage 8 Stator Vane Front Platform Thickness	1.92	0.31
	2.00	Clear

SUBTASK 72-41-20-220-224-004 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1127

Refer to Figure.

Reference dimensions at Location 1127. If required use the data written as a Note in TASK 72-41-22-200-000.

Table 7. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1127
Stage 8 Rear Liner HPC Ring Cases And Related Parts (72-41-21, 03-730) Location With The Stage 8 Stator Vanes
Stage 8 Rear Liner Inner Width	0.1004	Clear
	0.1075	0.0020
Stage 8 Stator Vane Rear Platform Thickness	0.0952	0.0123
	0.0984	Clear

Table 8. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1127
Stage 8 Rear Liner HPC Ring Cases And Related Parts (72-41-21, 03-730) Location With The Stage 8 Stator Vanes
Stage 8 Rear Liner Inner Width	2.55	Clear
	2.73	0.05
Stage 8 Stator Vane Rear Platform Thickness	2.42	0.31
	2.50	Clear

SUBTASK 72-41-20-220-224-005 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1128

Refer to Figure.

Reference dimensions at Location 1128. If required use the data written as a Note in TASK 72-41-22-200-000.

Table 9. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1128
Stage 8 Rear Liner HPC Ring Cases And Related Parts (72-41-21, 03-730) Axial Clearance With The Stage 8 Stator Vanes
Stage 8 Rear Liner Front Face Dimension	2.1137	Clear
	2.1256	0.0130
Stage 8 Stator Vane Platform Rear Face Dimension	2.1386	0.0288
	2.1425	Clear

Table 10. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1128
Stage 8 Rear Liner HPC Ring Cases And Related Parts (72-41-21, 03-730) Axial Clearance With The Stage 8 Stator Vanes
Stage 8 Rear Liner Front Face Dimension	53.689	Clear
	53.989	0.331
Stage 8 Stator Vane Platform Rear Face Dimension	54.320	0.731
	54.420	Clear

SUBTASK 72-41-20-220-224-006 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1103

Refer to Figure.

Reference dimensions at Location 1103. If required use the data written as a Note in TASK 72-41-21-200-000.

Table 11. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1103
Stage 8 Rotor Path Case Assembly HPC Ring Cases And Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-500)
Location With The Stage 9 Rotor Path Case Assembly HPC Ring Cases And Related Parts (72-41-21, 03-650)
Stage 8 Rotor Path Case Assembly Rear Flange Outer Diameter	21.3504	lntf
	21.3551	0.0020
Stage 9 Rotor Path Case Assembly Front Inner Bore	21.3437	0.0114
	21.3484	lntf

Table 12. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1103
Stage 8 Rotor Path Case Assembly HPC Ring Cases And Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-500)
Location With The Stage 9 Rotor Path Case Assembly HPC Ring Cases And Related Parts (72-41-21, 03-650)
Stage 8 Rotor Path Case Assembly Rear Flange Outer Diameter	542.30	lntf
	542.42	0.050
Stage 9 Rotor Path Case Assembly Front Inner Bore	542.13	0.290
	542.25	lntf

SUBTASK 72-41-20-220-224-007 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1192

Refer to Figure.

Reference dimensions at Location 1192. If required use the data written as a Note in TASK 72-41-21-200-000.

Table 13. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1192
Stage 9 Rotor Path Case Assembly HPC Ring Cases And Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-650)
Location With The Stage 9 Rotor Path Case Assembly Location Pin HPC Ring Cases And Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-677)
Stage 9 Rotor Path Case Assembly Location Hole Bore	0.1572	lntf
	0.1579	0.0001
Stage 9 Rotor Path Case Assembly Location Pin Outer Diameter	0.1580	0.0012
	0.1584	lntf

Table 14. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 1192
Stage 9 Rotor Path Case Assembly HPC Ring Cases And Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-730)
Location With The Stage 9 Rotor Path Case Assembly Location Pin HPC Ring Cases And Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-677)
Stage 9 Rotor Path Case Assembly Location Hole Bore	3.992	lntf
	4.010	0.002
Stage 9 Rotor Path Case Assembly Location Pin Outer Diameter	4.012	0.032
	4.024	lntf

1. Refer to Figure and Figure.
2. 1. Put the Stage 8 rotor path case front flange down on a clean work surface.
  2. Use IAE 1R19687 Assembly tool 1 off to install the Stage 8 front liner. Make sure the liner touches the stage 8 rotor path case rear face.
  3. Measure and write down a record of the Stage 8 front liner split line clearance. The split line clearance must be 0.047 in. to 0.079 in. (1.20 mm to 2.00 mm).
3. 1. Put the Stage 9 rotor path case rear flange down on to a clean work surface.
  2. Use IAE 1R19688 Assembly tool 1 off to install the Stage 8 rear liner. Make sure the liner touches the Stage 9 rotor path case front face.
  3. Measure and write down a record of the Stage 8 rear liner split line clearance. The split line clearance must be 0.169 in. to 0.201 in. (4.30 mm to 5.10 mm).
4. 1. Put the Stage 9 rotor path case front flange down on to a clean work surface.
  2. Use IAE 1R19689 Assembly tool 1 off to install the Stage 9 front liner. Make sure the liner touches the Stage 9 rotor path case rear face.
  3. Measure and write down a record of the Stage 9 front liner split line clearance. The split line clearance must be 0.169 in. to 0.201 in. (4.30 mm to 5.10 mm).
1. Refer to Figure.
2. 1. Put one of the Stage 8 stator vane stops in to position in the Stage 9 case.
  2. Use the IAE 1R18501 Stop alignment tool 1 off and align the Stage 8 stator vane stop in the Stage 9 case.
  3. Install a washer HPC Ring Cases and Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-639) and a nut HPC Ring Cases and Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-638) on to the Stage 8 stator vane stop.
  4. Torque the nut to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 N m).
  5. Remove the stop aligning tool.
  6. Install the three remaining Stage 8 stator vane stops as given in Step to Step.
1. Refer to Figure, Figure and Figure.
2. 1. Install the four Stage 8 stop vanes in to the Stage 8 Rotor Path Case Assembly HPC Ring Cases and Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-500), at the Stage 8 stator vane stops HPC Ring Cases And Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-640). Engage the vanes in the Stage 8 front liner HPC Ring Cases and Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-590). Make sure the Stage 8 stator vane stops are engaged in the slots in the Stage 8 stop vane platforms.
  2. Push each Stage 8 stop vane forward until the vane platform touches the Stage 8 front liner.
  3. Push each Stage 8 stop vane in a clockwise direction until the slot in the vane platform touches the Stage 8 stator vane stop.
3. 1. Install the vanes in a clockwise direction. Engage each of the vanes in the Stage 8 front liner. Make sure the platform of the first vane that is installed touches the platform of the Stage 8 stop vane. Push each subsequent vane clockwise as it is installed until the vane platforms touch.
  2. Push each vane forward until the vane platform touches the Stage 8 front liner.
  3. Install the Stage 8 stator vanes between the two Stage 8 stop vanes at the 12 and 3 o'clock positions. Refer to the detail C on Figure. Use the subsequent sequence.
    Install one Stage 8 stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-400).
    Install one Stage 8 stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-448).
    Install one Stage 8 stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-400).
    Install one Stage 8 undersize stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-450).
    Install three Stage 8 stator vanes HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-400).
    Install one Stage 8 stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-448).
    Install one Stage 8 stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-400).
    Install one Stage 8 undersize stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-450).
    Install three Stage 8 stator vanes HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-400).
    Install one Stage 8 stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-448).
    Install three Stage 8 stator vanes HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-400).
    Install one Stage 8 undersize stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-450).
    Install one Stage 8 stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-400).
    Install one Stage 8 stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-448).
    Install two Stage 8 stator vanes HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-400).
4. Install the Stage 8 stator vanes between the two Stage 8 stop vanes at the 6 and 9 o'clock positions, and between the two Stage 8 stop vanes at the 9 and 12 o'clock positions. Refer to the Detail C on Figure. Use the sequence given in Step.
5. 1. Install two Stage 8 stator vanes HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-400).
    NOTE
    Make sure the borescope access hole in the Stage 8 case and intrascope vanes hole are aligned.
  2. Install RH and LH Stage 8 intrascope vanes HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-250 and HPC Stator Vanes 03-200).
  3. Install one Stage 8 stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-400).
  4. Install one Stage 8 stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-448).
  5. Install one Stage 8 undersize stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-450).
  6. Install two Stage 8 stator vanes HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-400).
  7. Install one Stage 8 stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-448).
  8. Install two Stage 8 stator vanes HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-400).
  9. Install one Stage 8 undersize stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-450).
  10. Install one Stage 8 stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-400).
  11. Install one Stage 8 stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-448).
  12. Install two Stage 8 stator vanes HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-400).
  13. Install one Stage 8 undersize stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-450).
  14. Install one Stage 8 stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-400).
  15. Install one Stage 8 stator vane HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-448).
  16. Install two Stage 8 stator vanes HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-400).
6. Install IAE 1R18213 Alignment checking pin 1 off through the Stage 8 case borescope hole. Make sure the alignment checking pin easily goes in to the intrascope vanes hole.
1. Refer to Figure.
2. Put the Stage 9 Rotor Path Case Assembly HPC Ring Cases and Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-650) rear flange down on to a clean work surface.
3. Install the heating blanket on to the front flange of the Stage 9 Rotor Path Case Assembly.
4. Heat the Stage 9 Rotor Path Case Assembly to 167 deg F to 212 deg F (75 deg C to 100 deg C).
5. Remove the heating blanket.
6. WARNING
  YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 9 ROTOR PATH CASE ASSEMBLY.
  Install the Stage 9 Rotor Path Case Assembly on to the Stage 8 Rotor Path Case Assembly. Engage the Stage 8 stator vanes rear platform in the liner in the Stage 9 Rotor Path Case Assembly. Align the pin hole in the Stage 9 Rotor Path Case Assembly front flange with the location pin in the Stage 8 Rotor Path Case Assembly.
7. Install the eight slave nuts and bolts through the assembly joint flange. Space them at equal distances around the flange. Install the bolts from the Stage 8 Rotor Path Case Assembly rear flange.
8. Tighten the nuts in the correct sequence to pull the Stage 8 Rotor Path Case Assembly on to the Stage 9 Rotor Path Case Assembly. Make sure the flanges touch. Let the assembly become cool.
9. Do a check to make sure all the Stage 8 stator vanes can be moved in their location. Any vanes which cannot be moved must be renewed.
10. Measure and write down a record of the clearance at Location 1128. The clearance must be 0.0130 in. to 0.0288 in. (0.331 mm to 0.731 mm). Refer to Figure.
1. Refer to Figure.
2. 1. At the Stage 8 stator vane adjacent to a Stage 8 stop vane push in a clockwise direction.
  2. Measure and write down a record of the clearance between the stop vane and the stator vane platforms. Dimension B Figure. This must be 0.060 in. to 0.080 in. (1.65 mm to 2.05 mm).
    NOTE
    If the interplatform clearances are not correct continue with Step.
    NOTE
    If the interplatform clearances are correct continue with Step.
3. Do Step and Step at the remaining three Stage 8 stop vanes.
1. NOTE
  To get the specified interplatform clearance at the four Stage 8 stop vanes HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-350), use the Stage 8 undersize vanes HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-450) or Stage 8 stator vanes HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-448) as necessary.
  NOTE
  A maximum of seven undersize vanes can be used between the two adjacent stop vanes. These must be set at equal distances between the stop vanes.
  Refer to Figure, Figure, Figure and Figure.
2. Remove the eight slave nuts and bolts which attach the Stage 9 Rotor Path Case Assembly HPC Ring Cases And Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-650) to the Stage 8 Rotor Path Case Assembly HPC Ring Cases And Related Parts HPC Ring Cases And Related Parts (72-41-21, 03-500).
3. Remove the Stage 9 Rotor Path Case Assembly.
4. Install the heating blanket around the Stage 9 Rotor Path Case Assembly. Heat the Stage 9 Rotor Path Case Assembly to 167 deg F to 212 deg F (75 deg C to 100 deg C).
5. Remove the heating blanket.
6. WARNING
  YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 9 ROTOR PATH CASE ASSEMBLY.
  Install the pins of the IAE 1R18240 Extractor 3 off in the extraction holes in the rear flange of the Stage 8 Rotor Path Case Assembly. Refer to extractor detail on B on Figure.
7. Adjust the bolts of the extractors to engage the plates on the Stage 9 Rotor Path Case Assembly rear flange.
8. Continue to turn the bolts to remove the Stage 9 Rotor Path Case Assembly. Equally turn the bolts by a small quantity.
9. WARNING
  UNDERSIZE VANES MUST NOT BE INSTALLED ADJACENT TO THE STOP VANES, THE RETAINING VANES, THE INTRASCOPE VANES OR OTHER UNDERSIZE VANES.
  WARNING
  UNDERSIZE VANES MUST NOT BE INSTALLED BETWEEN THE STAGE 8 INTRASCOPE VANES HPC STATOR VANES HPC Stator Vanes (72-41-22, 03-200 AND 03-250) AND THE STAGE 8 STOP VANE AT THE 6 O'CLOCK POSITION.
  Remove the stage 8 stator vanes HPC Stator Vanes HPC Stator Vanes (72-41-22, 03-448) and install the Stage 8 vanes as necessary. One Stage 8 undersize vanes will give an increase or decrease in the interplatform clearance of 0.0 16 in. (0.40 mm).
10. Install the Stage 9 Rotor Path Case Assembly as given in Step.
11. Measure and write down a record of the interplatform clearances at the Stage 8 stop vanes as given in Step.
1. Install the 38 bolts HPC Assembly (72-41-00, 01-572) and nuts HPC Assembly (72-41-00, 01-570) to attach the Stage 9 Rotor Path Case Assembly to the rear of the Stage 8 Rotor Path Case Assembly. Make sure the bolts are correctly located on the Stage 9 Rotor Path Case Assembly.
2. Install the 38 nuts HPC Assembly (72-41-00, 01-570) on bolts.
3. Use the IAE 1R18636 Spanner Wrench to tighten the nuts.
4. Use the IAE 1R18637 Spanner Wrench to torque the nuts. Torque the nuts in the correct sequence to 36 lbfin to 45 lbfin (4.00 Nm to 5.00 Nm).

View through the HP Compressor Rear Cases and Vanes

Fits and Clearances Locations

Locations for the Fits and Clearances

Install the Stage 8 Stator Vane Front and Rear Liners and the Stage 9 Stator Vane Front Liner

Install the Stage 8 Stator Vane Front and Rear Liners and the Stage 9 Stator Vane Liner

Install the Stage 8 Stator Vane Stops

Install the Stage 8 Stator Vanes

Measure the Stator Vane Interplatform Clearances

Remove the Stage 9 Rotor Path Ring

Requirements After Job Completion

Follow-On Conditions

NONE

Manufacturer Code:	0AM53
Enterprise Name:	IAE INTERNATIONAL AERO ENGINES AG
BU Name:	NULL
Building:	SUITE 400
Street:	628 HEBRON AVENUE
City:	GLASTONBURY
State:	CT
Zip Code:	06033
Country:	USA

Manufacturer Code:	X333X
Enterprise Name:	REFER TO V2500 SB ENG-79-0108

Manufacturer Code:	0AM53
Tool Number:	IAE 1R18213
Tool Name:	IAE 1R18213 Alignment checking pin

TASK 72-41-20-440-002-C00 HPC Rear Cases And Vanes Assembly- Assemble The HPC Stage 8 Stator Vanes To The Cases, Assembly-002, SBE 72-0627

Export Control

Copyright

Applicability

Common Information

TASK 72-41-20-440-002-C00 HPC Rear Cases And Vanes Assembly- Assemble The HPC Stage 8 Stator Vanes To The Cases, Assembly-002, SBE 72-0627

General

Preliminary Requirements

Pre-Conditions

Support Equipment

Consumables, Materials and Expendables

Spares

Safety Requirements

Procedure

SUBTASK 72-41-20-220-224-001 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1190

SUBTASK 72-41-20-220-224-002 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1151

SUBTASK 72-41-20-220-224-003 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1125

SUBTASK 72-41-20-220-224-004 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1127

SUBTASK 72-41-20-220-224-005 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1128

SUBTASK 72-41-20-220-224-006 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1103

SUBTASK 72-41-20-220-224-007 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1192

SUBTASK 72-41-20-440-279-001 Install the Stage 8 Stator Vane Front and Rear Liners and the Stage 9 Stator Vane Front Liner

SUBTASK 72-41-20-440-279-002 Install the Stator Vane Stops in the Stage 9 Case

SUBTASK 72-41-20-440-279-003 Install the Stage 8 Stator Vanes

NOTE

SUBTASK 72-41-20-440-279-004 Install the Stage 8 Rotor Path Case Assembly to the Stage 9 Rotor Path Case Assembly

WARNING

SUBTASK 72-41-20-440-279-005 Measure the Interplatform Clearances

NOTE

NOTE

SUBTASK 72-41-20-440-279-006 Install the Stage 8 Undersize Vanes

NOTE

NOTE

WARNING

WARNING

WARNING

SUBTASK 72-41-20-440-279-007 Install the Bolts and the Nuts in the Stage 9 Rotor Path Case Assembly Front Flange

Figure: View through the HP Compressor Rear Cases and Vanes

View through the HP Compressor Rear Cases and Vanes

Figure: Fits and Clearances Locations

Fits and Clearances Locations

Figure: Locations for the Fits and Clearances

Locations for the Fits and Clearances

Figure: Install the Stage 8 Stator Vane Front and Rear Liners and the Stage 9 Stator Vane Front Liner

Install the Stage 8 Stator Vane Front and Rear Liners and the Stage 9 Stator Vane Front Liner

Figure: Install the Stage 8 Stator Vane Front and Rear Liners and the Stage 9 Stator Vane Liner

Install the Stage 8 Stator Vane Front and Rear Liners and the Stage 9 Stator Vane Liner

Figure: Install the Stage 8 Stator Vane Stops

Install the Stage 8 Stator Vane Stops

Figure: Install the Stage 8 Stator Vanes

Install the Stage 8 Stator Vanes

Figure: Install the Stage 8 Stator Vanes

Install the Stage 8 Stator Vanes

Figure: Install the Stage 8 Stator Vanes

Install the Stage 8 Stator Vanes

Figure: Measure the Stator Vane Interplatform Clearances

Measure the Stator Vane Interplatform Clearances

Figure: Remove the Stage 9 Rotor Path Ring

Remove the Stage 9 Rotor Path Ring

Requirements After Job Completion

Follow-On Conditions