TASK 72-41-20-440-005-A00 HPC Rear Cases And Vanes Assembly - Assemble The HPC Stage 11 Stator Vanes To The Cases, Assembly-005

DMC:V2500-A0-72-41-2000-05B-710A-B|Issue No:002.00|Issue Date:2020-02-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-20-440-005-A00 HPC Rear Cases And Vanes Assembly - Assemble The HPC Stage 11 Stator Vanes To The Cases, Assembly-005

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For standard torque data and procedures refer to TASK 70-41-00-400-501, TASK 70-41-01-400-501 and TASK 70-41-02-410-501

Special torque data and assembly tolerances are included in the procedure.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS unless other lubricants are referred to in the procedure.

After assembly apply CoMat 07-038 AIR DRYING ENAMEL to any damaged surface protection, joint flanges and parts used to attach. Use the correct color of the air drying enamel. Refer to TASK 70-63-02-380-501.

The number for each radial location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

Refer to Figure for a sectional view of the HP compressor rear cases and vanes.

Make sure all the flange faces and tool faces that touch are very clean.

The Fits and Clearances, NEW PART DIMENSIONS and REJECT IF MORE THAN columns will be used by most operators. This permits the full use of the maximum wear allowance and a reduction in the number of parts which are rejected, is possible.

The column WORN PART DIMENSIONS (Non-select) is included for operators who want to have full interchangeability. If this column is used an increase in the number of parts which are rejected is possible.

After the part has been in service for some time the REJECT IF MORE THAN and WORN PART DIMENSIONS could be changed. The operator must tell IAE and if agreed the manual will be changed.

The abbreviation Intf shows an interference or tight fit. This causes REJECT IF MORE THAN to become REJECT IF LESS THAN.

The abbreviation clear shows a clearance fit.

This TASK gives the procedures to assemble the HP compressor stage 11 case, the vanes, the liners and the stator vane stops. The subsequent TASKS give the procedures to assemble the remaining HP compressor rear cases and vanes.

TASK 72-41-20-440-001-A00 (ASSEMBLY-001, CONFIG-001) Assemble the HP Compressor Stage 7 Cases and Stator Vanes.

TASK 72-41-20-440-002-A00 (ASSEMBLY-002, CONFIG-001) Assemble the HP Compressor Stage 8 Stator Vanes.

TASK 72-41-20-440-003-A00 (ASSEMBLY-003, CONFIG-001) Assemble the HP Compressor Stage 9 Stator Vanes.

TASK 72-41-20-440-004-A00 (ASSEMBLY-004, CONFIG-001) Assemble the HP Compressor Stage 10 Stator Vanes.

TASK 72-41-20-440-006-A00 (ASSEMBLY-006, CONFIG-001) Machine the Stator Vane Tips and the Rotor Path Ring Liners.

TASK 72-41-20-440-007-A00 (ASSEMBLY-007, CONFIG-001) Disassemble the HP Compressor Rear Cases and Vanes.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Heating blanketLOCALHeating blanket
IAE 1R18213 Alignment checking pin0AM53IAE 1R182131
IAE 1R18297 Assembly tool0AM53IAE 1R182971
IAE 1R18501 Stop alignment tool0AM53IAE 1R185011
IAE 1R18827 Extractor0AM53IAE 1R188273

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 07-038 AIR DRYING ENAMELk3504CoMat 07-038
CoMat 10-077 APPROVED ENGINE OILSLOCALCoMat 10-077

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Stage 11 rear inner liner1

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-20-220-097 Referenced Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1139

    2. Refer to Figure.

    3. Reference dimensions at location 1139. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION/CHECK-000).

      Table 1. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1139

      Stage 11 Front Lliner HPC Ring Cases And Related Parts (72-41-21, 04-540)

      Location in the stage 11 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 04-550)

      Stage 11 Front Liner Outer Diameter

      0.112

      0.115

      0.0000

      Stage 11 Rotor Path Ring Inner (Liner) Diameter

      0.115

      0.007

      0.119

      Table 2. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1139

      Stage 11 Front Liner HPC Ring Cases And Related Parts (72-41-21, 04-540)

      Location In The Stage 11 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 04-550)

      Stage 11 Front Liner Outer Diameter

      2.85

      2.93

      0.00

      Stage 11 Rotor Path Ring Inner (Liner) Diameter

      2.93

      0.16

      3.01

    1. SUBTASK 72-41-20-220-098 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1141

    2. Refer to Figure.

    3. Reference dimensions at location 1141. If required use the data written as a Note in TASKS 72-41-21-200-000 (INSPECTION/CHECK-000).

      Table 3. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1141

      Stage 11 Rear Liner HPC Ring Cases And Related Parts (72-41-21, 04-690)

      Location In The Stage 12 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 04-700)

      Stage 11 Rear Liner Outer Diameter

      0.132

      0.135

      0.0000

      Stage 12 Rotor Path Ring Inner (Liner) Diameter

      0.135

      0.006

      0.138

      Table 4. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1141

      Stage 11 Rear Liner HPC Ring Cases And Related Parts (72-41-21, 04-690)

      Location In The Stage 12 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 04-700)

      Stage 11 Rear Liner Outer Diameter

      3.35

      3.43

      0.00

      Stage 12 Rotor Path Ring Inner (Liner) Diameter

      3.43

      0.16

      3.51

    1. SUBTASK 72-41-20-220-099 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1163

    2. Refer to Figure.

    3. Reference dimensions at locations 1163. If required use the data written as a Note in TASKS 72-41-21-200-000 (INSPECTION/CHECK-000).

      Table 5. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1163

      Stage 11 Stator Vane Stop HPC Ring Cases And Related Parts (72-41-21, 04-590)

      Location In The Stage 11 Case HPC Ring Cases And Related Parts (72-41-21,04-600)

      Stage 11 Stator Vane Stop Shank Diameter

      0.2474

      0.2494

      0.0010

      Stage 11 Case Stop Location Hole Bore

      0.2504

      0.0061

      0.2535

      Table 6. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1163

      Stage 11 Stator Vane Stop HPC Ring Cases And Related Parts (72-41-21, 04-590)

      Location In The Stage 11 Case HPC Ring Cases And Related Parts (72-41-21,04-600)

      Stage 11 Stator Vane Stop Shank Diameter

      6.285

      6.335

      0.025

      Shank 11 Case Stop Location Hole Bore

      6.360

      0.155

      6.440

    1. SUBTASK 72-41-20-220-100 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1140

    2. Refer to Figure.

    3. Reference dimensions at location 1140. If required use the data written as a Note in TASK 72-41-22-200-000 (INSPECTION/CHECK-000) and TASK 72-41-21-200-000 (INSPECTION/CHECK-000).

      Table 7. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1140

      Stage 11 Front Liner HPC Ring Cases And Related Parts (72-41-21, 04-540)

      Location With The Stage 11 Stator Vane

      Stage 11 Front Liner Internal Width

      0.081

      0.088

      0.012

      Stage 11 Stator Vane Platform thickness

      0.076

      0.002

      0.079

      Table 8. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1140

      Stage 11 Front Liner HPC Ring Cases And Related Parts (72-41-21, 04-540)

      Location With The Stage 11 Stator Vane

      Stage 11 Front Liner Internal Width

      2.05

      2.23

      0.31

      Stage 11 Stator Vane Platform Thickness

      1.92

      0.05

      2.00

    1. SUBTASK 72-41-20-220-101 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1142

    2. Refer to Figure.

    3. Reference dimensions at location 1142. If required use the data written as a Note in TASK 72-41-22-200-000 (INSPECTION/CHECK-000) and TASK 72-41-21-200-000 (INSPECTION/CHECK-000).

      Table 9. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1142

      Stage 11 Rear Liner HPC Ring Cases And Related Parts (72-41-21, 04-690)

      Location With The Stage 11 Stator Vanes

      Stage 11 Rear Liner Internal Width

      0.100

      0.108

      0.013

      Stage 11 Stator Vane Platform Thickness

      0.095

      0.002

      0.098

      Table 10. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1142

      Stage 11 Rear Liner HPC Ring Cases And Related Parts (72-41-21, 04-690

      Location With The Stage 11 Stator Vanes

      Stage 11 Rear Liner Internal Width

      2.55

      2.73

      0.31

      Stage 11 Stator Vane Platform Thickness

      2.42

      0.05

      2.50

    1. SUBTASK 72-41-20-220-102 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1143

    2. Refer to Figure.

    3. Reference dimensions at location 1143. If required use the data written as a Note in TASK 72-41-22-200-000 (INSPECTION/CHECK-000) and TASK 72-41-21-200-000 (INSPECTION/CHECK-000).

      Table 11. NEW PART WORN PART

      DIMENSIONS DIMENSIONS REJECT IF

      PART IDENT Size Clearance (Non-select) MORE THAN

      LOCATION 1143

      Stage 11 rear liner

      HPC Ring Cases And Related Parts (72-41-21,04-690) axial

      clearance with the stage 11

      stator vanes

      Stage 11 rear liner front face

      1.6104

      dimension from the front liner

      1.6221

      0.0129

      rear face

      Stage 11 stator vane platform

      1.6350

      0.0286

      width

      1.6390

      Table 12. Fits and Clearances (all dimensions are in millimeters)

      NEW PART WORN PART

      DIMENSIONS DIMENSIONS REJECT IF

      PART IDENT Size Clearance (Non-select) MORE THAN

      LOCATION 1143

      Stage 11 rear liner

      HPC Ring Cases And Related Parts (72-41-21,04-690) axial

      clearance with the stage 11

      stator vanes

      Stage 11 rear liner front face

      40.903

      dimension from the front liner

      41.203

      0.327

      rear face

      Stage 11 stator vane platform

      41.530

      0.727

      width

      41.630

    1. SUBTASK 72-41-20-220-103 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1114

    2. Refer to Figure.

    3. Reference dimensions at location 1114. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION/CHECK-000).

      Table 13. Fits and Clearances (all dimensions are in inches)

      NEW PART WORN PART

      DIMENSIONS DIMENSIONS REJECT IF

      PART IDENT Size Clearance (Non-select) MORE THAN

      LOCATION 1114

      Stage 11 heatshield

      HPC Ring Cases And Related Parts (72-41-21,04-520) location

      with the stage 12 rotor path

      ring HPC Ring Cases And Related Parts (72-41-21,04-700)

      Stage 11 heatshield bore

      22.3307

      22.3449

      0.0193

      Stage 12 rotor path ring

      22.3642

      0.0413

      location dia

      22.3720

      Table 14. Fits and Clearances (all dimensions are in millimeters)

      NEW PART WORN PART

      DIMENSIONS DIMENSIONS REJECT IF

      PART IDENT Size Clearance (Non-select) MORE THAN

      LOCATION 1114

      Stage 11 heatshield

      HPC Ring Cases And Related Parts (72-41-21,04-520) location

      with the stage 12 rotor

      path ring HPC Ring Cases And Related Parts (72-41-21,04-700)

      Stage 11 heatshield bore

      567.20

      567.56

      0.490

      Stage 12 rotor path ring

      568.05

      1.049

      location dia

      568.25

    1. SUBTASK 72-41-20-220-105 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1183

    2. Refer to Figure.

    3. Reference dimensions at location 1183. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION/CHECK-000).

      Table 15. Fits and Clearances (all dimensions are in inches)

      NEW PART WORN PART

      DIMENSIONS DIMENSIONS REJECT IF

      PART IDENT Size Clearance (Non-select) MORE THAN

      LOCATION 1183

      Stage 12 rotor path ring

      HPC Ring Cases And Related Parts (72-41-21,04-700) location

      with the stage 11 case location

      dowel HPC Ring Cases And Related Parts (72-41-21,04-625)

      Stage 12 rotor path ring

      0.315

      location hole bore

      0.329

      0.010

      Stage 11 case location

      0.303

      0.026

      dowel dia

      0.305

      Table 16. Fits and Clearances (all dimensions are in millimeters)

      NEW PART WORN PART

      DIMENSIONS DIMENSIONS REJECT IF

      PART IDENT Size Clearance (Non-select) MORE THAN

      LOCATION 1183

      Stage 12 rotor path ring

      HPC Ring Cases And Related Parts (72-41-21,04-700) location

      with the stage 11 case

      location dowel

      Stage 12 rotor path ring

      8.00

      location hole bore

      8.36

      0.25

      Stage 11 case location

      7.70

      0.66

      dowel dia

      7.75

    1. SUBTASK 72-41-20-220-106 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1184

    2. Refer to Figure.

    3. Reference dimensions at location 1184. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION/CHECK-000 ).

      Table 17. NEW PART WORN PART

      DIMENSIONS DIMENSIONS REJECT IF

      PART IDENT Size Clearance (Non-select) MORE THAN

      LOCATION 1184

      Cross key location ring

      HPC Ring Cases And Related Parts (72-41-21,04-750) location

      with the stage 11 case

      location dowel

      Cross key location ring

      0.315

      location hole bore

      0.316

      0.010

      Stage 11 case location dowel

      0.303

      0.013

      dia

      0.305

      Table 18. Fits and Clearances (all dimensions are in millimeters)

      NEW PART WORN PART

      DIMENSIONS DIMENSIONS REJECT IF

      PART IDENT Size Clearance (Non-select) MORE THAN

      LOCATION 1184

      Cross key location ring

      HPC Ring Cases And Related Parts (72-41-21,04-750) location

      with the stage 11 case

      location dowel (72-41-21,

      04-625)

      Cross key location ring

      8.000

      location hole bore

      8.022

      0.250

      Stage 11 case location dowel

      7.700

      0.322

      dia

      7.750

    1. SUBTASK 72-41-20-220-139 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1164

    2. Refer to Figure.

    3. Reference dimensions at location 1164. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION/CHECK-000).

      Table 19. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1164

      Stage 11 Case HPC Ring Cases And Related Parts (72-41-21, 04-600)

      Location With The Stage 12 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 04-700)

      Stage 11 Case Bore

      21.150

      Intf

      21.154

      0.003

      Stage 12 Rotor Path Ring Diameter

      21.157

      0.011

      21.161

      Table 20. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1164

      Stage 11 Case HPC Ring Cases And Related Parts (72-41-21, 04-600)

      Location With The Stage 12 Rotor Path ring HPC Ring Cases And Related Parts (72-41-21, 04-700)

      Stage 11 Case Bore

      537.20

      Intf

      537.32

      0.06

      Stage 12 Rotor Path Ring Diameter

      537.38

      0.30

      537.50

    1. SUBTASK 72-41-20-220-140 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1167

    2. Refer to Figure.

    3. Reference dimensions at location 1167. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION/CHECK-000).

      Table 21. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1167

      Cross key location ring HPC Ring Cases And Related Parts (72-41-21, 04-745)

      Location With The Stage 12 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 04-700)

      Cross Key Location Ring Bore

      21.335

      21.339

      0.001

      Stage 12 Rotor Path Ring Diameter

      21.338

      0.008

      21.343

      Table 22. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1167

      Cross Key Location Ring HPC Ring Cases And Related Parts (72-41-21, 04-745)

      Location With The Stage 12 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 04-700)

      Cross Key Location Ring Bore

      541.92

      542.00

      0.02

      Stage 12 Rotor Path Ring Diameter

      541.98

      0.18

      542.10

    1. SUBTASK 72-41-20-220-141 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1116

    2. Refer to Figure.

    3. Reference dimensions at location 1116. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION/CHECK-000).

      Table 23. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1116

      Sealing Ring HPC Ring Cases And Related Parts (72-41-21, 04-745)

      Location With The Stage 12 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 04-700)

      Sealing Ring Width

      0.157

      0.159

      0.00

      Stage 12 Rotor Path Ring Dimension

      0.159

      0.003

      0.160

      Table 24. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1116

      Sealing Ring HPC Ring Cases And Related Parts (72-41-21, 04-745)

      Location With The Stage 12 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 04-700)

      Sealing Ring Width

      3.98

      4.03

      0.0

      Stage 12 Rotor Path Ring Dimension

      4.03

      0.09

      4.07

    1. SUBTASK 72-41-20-220-142 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1112

    2. Refer to Figure.

    3. Reference dimensions at location 1112. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION/CHECK-000).

      Table 25. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1112

      Stage 10 Case HPC Ring Cases And Related Parts (72-41-21, 04-350)

      Location With The Stage 11 Case HPC Ring Cases And Related Parts (72-41-21, 04-600)

      Stage 10 Case Rear Outer Flange Diameter

      22.358

      22.366

      0.018

      Stage 11 Case Front Flange Bore

      22.384

      0.034

      22.392

      Table 26. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1112

      Stage 10 Case HPC Ring Cases And Related Parts (72-41-21, 04-350)

      Location With The Stage 11 Case HPC Ring Cases And Related Parts (72-41-21, 04-600)

      Stage 10 Case Rear Outer Flange Diameter

      567.90

      568.10

      0.45

      Stage 11 Case Front Flange Bore

      568.55

      0.85

      568.75

    1. SUBTASK 72-41-20-220-143 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1113

    2. Refer to Figure.

    3. Reference dimensions at location 1113. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION/CHECK-000).

      Table 27. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1113

      Stage 11 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 04-700)

      Location With The Stage 11 Case HPC Ring Cases And Related Parts (72-41-21, 04-600)

      Stage 11 Rotor Path Ring Diameter

      22.358

      22.366

      0.018

      Stage 11 Case Front Flange Bore

      22.384

      0.034

      22.392

      Table 28. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1113

      Stage 11 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 04-700)

      Location With The Stage 11 Case HPC Ring Cases And Related Parts (72-41-21, 04-600)

      Stage 11 Rotor Path Ring Diameter

      567.90

      568.10

      0.45

      Stage 11 Case Front Flange Bore

      568.55

      0.85

      568.75

    1. SUBTASK 72-41-20-220-144 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1165

    2. Refer to Figure.

    3. Reference dimensions at location 1165. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION/CHECK-000).

      Table 29. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1165

      Stage 11 Case HPC Ring Cases And Related Parts (72-41-21, 04-600)

      Location With The Stage 11 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 04-550)

      Stage 11 Case Inner Bore

      21.150

      Intf

      21.154

      0.003

      Stage 11 Rotor Path Ring Spigot Diameter

      21.157

      0.011

      21.161

      Table 30. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1165

      Stage 11 Case HPC Ring Cases And Related Parts (72-41-21, 04-600)

      Location With The Stage 11 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 04-550)

      Stage 11 Case Inner Bore

      537.20

      Intf

      537.32

      0.06

      Stage 11 Rotor Path Ring Spigot Diameter

      537.38

      0.30

      537.50

    1. SUBTASK 72-41-20-220-145 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1171

    2. Refer to Figure.

    3. Reference dimensions at location 1171. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION/CHECK-000).

      Table 31. Fits and Clearances (all dimensions are in inches)

      NEW PART WORN PART

      DIMENSIONS DIMENSIONS REJECT IF

      PART IDENT Size Clearance (Non-select) MORE THAN

      LOCATION 1171

      Stage 11 heatshield

      HPC Ring Cases And Related Parts (72-41-21,04-520) location

      with the stage 10 rear

      heatshield HPC Ring Cases And Related Parts (72-41-21,04-450)

      Stage 11 heatshield dia

      22.540

      22.554

      0.046

      Stage 10 rear heatshield bore

      22.601

      0.084

      22.624

      Table 32. Fits and Clearances (all dimensions are in millimeters)

      NEW PART WORN PART

      DIMENSIONS DIMENSIONS REJECT IF

      PART IDENT Size Clearance (Non-select) MORE THAN

      LOCATION 1171

      Stage 11 heatshield

      HPC Ring Cases And Related Parts (72-41-21,04-520) location

      with the stage 10 rear

      heatshield HPC Ring Cases And Related Parts (72-41-21,04-450)

      Stage 11 heatshield dia

      572.52

      572.88

      1.18

      Stage 10 rear heatshield bore

      574.06

      2.14

      574.66

    1. SUBTASK 72-41-20-220-146 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1199

    2. Refer to Figure.

    3. Reference dimensions at location 1199. Use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION/CHECK-000).

      Table 33. Fits and Clearances (all dimensions are in inches)

      NEW PART WORN PART

      DIMENSIONS DIMENSIONS REJECT IF

      PART IDENT Size Clearance (Non-select) MORE THAN

      LOCATION 1199

      Stage 11 case HPC Ring Cases And Related Parts (72-41-21,04-600)

      location with the stage 10 case

      location dowel HPC Ring Cases And Related Parts (72-41-21,04-375)

      Stage 11 case location hole

      0.315

      bore

      0.316

      0.010

      Stage 10 case location dowel

      0.303

      0.013

      dia

      0.305

      Table 34. Fits and Clearances (all dimensions are in millimeters)

      NEW PART WORN PART

      DIMENSIONS DIMENSIONS REJECT IF

      PART IDENT Size Clearance (Non-select) MORE THAN

      LOCATION 1199

      Stage 11 case HPC Ring Cases And Related Parts (72-41-21,04-600)

      location with the stage 10 case

      location dowel HPC Ring Cases And Related Parts (72-41-21,04-375)

      Stage 11 case location hole

      8.000

      bore

      8.022

      0.250

      Stage 10 case location dowel

      7.700

      0.322

      dia

      7.750

    1. SUBTASK 72-41-20-220-147 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1169

    2. Refer to Figure.

    3. Reference dimensions at location 1169. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION/CHECK-000).

      Table 35. Fits and Clearances (all dimensions are in inches)

      NEW PART WORN PART

      DIMENSIONS DIMENSIONS REJECT IF

      PART IDENT Size Clearance (Non-select) MORE THAN

      LOCATION 1169

      Stage 10 rear heatshield (72-41-21,

      04-450) location with the

      stage 10 case HPC Ring Cases And Related Parts (72-41-21,04-350)

      Stage 10 rear heatshield bore

      21.299

      21.311

      0.0037

      Stage 10 case dia

      21.287

      0.0240

      21.295

      Table 36. Fits and Clearances (all dimensions are in millimeters)

      NEW PART WORN PART

      DIMENSIONS DIMENSIONS REJECT IF

      PART IDENT Size Clearance (Non-select) MORE THAN

      LOCATION 1169

      Stage 10 rear heatshield (72-41-21,

      04-450) location with the stage

      10 case HPC Ring Cases And Related Parts (72-41-21,04-350)

      Stage 10 rear heatshield bore

      541.00

      541.30

      0.10

      Stage 10 case dia

      540.70

      0.60

      540.90

    1. SUBTASK 72-41-20-220-148 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1170

    2. Refer to Figure.

    3. Reference dimension at location 1170. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION/CHECK-000).

      Table 37. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1170

      Stage 10 Case Rear Spacer HPC Ring Cases And Related Parts (72-41-21, 03-514)

      Location With The Stage 10 Rear Heatshield HPC Ring Cases And Related Parts (72-41-21, 04-450)

      Stage 10 Case Rear Spacer Diameter

      0.316

      0.316

      0.001

      Stage 10 Rear Heatshield Spacer Hole Bore

      0.317

      0.003

      0.319

      Table 38. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 1170

      Stage 10 Case Rear Spacer HPC Ring Cases And Related Parts (72-41-21, 03-514)

      Location With The Stage 10 Rear Heatshield HPC Ring Cases And Related Parts (72-41-21, 04-450)

      Stage 10 Case Rear Spacer Diameter

      8.028

      8.04

      0.01

      Stage 10 Rear Heatshield Spacer Hole Bore

      8.05

      0.082

      8.11

    1. SUBTASK 72-41-20-440-080 Install the Stage 11 Stator Vane Rear Liner

    2. Refer to Figure.

    3. Put the stage 12 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 04-700) rear flange down onto a clean work surface.

    4. Use IAE 1R18297 Assembly tool 1 off to install the new HPC Ring Cases And Related Parts (72-41-21, 04-690) stage 11 rear liner. Make sure the liner touches the stage 12 rotor path ring front flange.

    5. Measure and write down a record of the liner split lint clearance. This must be 0.185 to 0.217in. (4.70 to 5.50 mm).

    1. SUBTASK 72-41-20-440-081 Install the Stator Vane Stops in the Stage 11 Case

    2. Refer to Figure.

      1. Install the stage 11 stator vane stops HPC Ring Cases And Related Parts (72-41-21, 04-590) into the stage 11 case HPC Ring Cases And Related Parts (72-41-21, 04-600).

      2. Put one of the stage 11 stator vane stops into the position in the stage 11 case.

      3. Use the IAE 1R18501 Stop alignment tool 1 off and align the stage 11 stator vane stop in the stage 11 case.

      4. Install a washer HPC Ring Cases And Related Parts (72-41-21, 04-589) and a nut HPC Ring Cases And Related Parts (72-41-21, 04-588) onto the stage 11 stator vane stop.

      5. Torque the nut to 85 to 105 lbfin (10.00 to 12.00 Nm).

      6. Remove the stop aligning tool.

      7. Install the three remaining stage 11 stator vane stops as given in step A.(1) to (5).

    1. SUBTASK 72-41-20-440-109 Install the Stage 11 Case

    2. Refer to Figure.

    3. Remove the eight slave nuts and bolts which attach the stage 11 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 04-550) to the stage 10 case HPC Ring Cases And Related Parts (72-41-21, 04-350).

    4. Put the stage 11 case HPC Ring Cases And Related Parts (72-41-21, 03-800) rear flange down on a clean work surface.

    5. Install the heating blanket onto the stage 11 case.

    6. Heat the stage 11 case to 167 to 212 deg F (75 to 100 deg C).

    7. Remove the heating blanket.

    8. WARNING

      YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 11 CASE.

      Install the stage 11 case onto the stage 11 rotor path ring and stage 10 case. Align the dowel hole in the stage 11 case with the location dowel in the stage 10 case.

    9. Install eight slave nuts and bolts through the assembly joint flange. Space them at equal distances around the flange. Install the bolts from the stage 10 case flange.

    10. Tighten the nuts in the correct sequence to pull the stage 11 case on to the stage 11 rotor path ring.

    11. Let the assembly become cool then remove the eight slave nuts and bolts.

    1. SUBTASK 72-41-20-440-110 Install the Flange Nuts and Bolts and the Stage 10 Rear Heatshield

    2. Refer to Figure.

      1. Install the flange nuts and bolts.

      2. Install the 37 dee-headed bolts HPC Assembly (72-41-00, 01-632) from the stage 10 case HPC Ring Cases And Related Parts (72-41-21, 04-350) rear flange. Refer to the detail identified A. Make sure the bolts are correctly located on the stage 10 case rear flange.

      3. Install the 37 nuts HPC Assembly (72-41-00, 01-630) on to the bolts.

      4. Torque the nuts in the correct sequence to 36 to 45 lbfin (4.00 to 5.00 Nm).

      1. Install the stage 10 rear heatshield HPC Ring Cases And Related Parts (72-41-21, 04-450).

      2. Put the two halves of the stage 10 rear heatshield into position on the stage 10 case. Locate the heatshield on the spacers and make sure the end plates are correctly located.

      3. Install the 10 bolts HPC Assembly (72-41-00, 01-624) from the stage 10 case rear flange. Refer to the detail identified B.

      4. Torque the bolts in the correct sequence to 36 to 45 lbfin (4.00 to 5.00 Nm).

    1. SUBTASK 72-41-20-440-082 Install the Stage 11 Stator Vanes

    2. Refer to Figure.

      1. Install the stage 11 stop vanes HPC Stator Vanes (72-41-22, 06-350).

      2. Install the four stage 11 stop vanes in to the stage 11 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 04-550) at the stage 11 stator vane stops HPC Ring Cases And Related Parts (72-41-21, 04-590). Engage the vanes in the stage 11 rotor path ring. Make sure the stage 11 stator vane stops are engaged in the slots in the stage 11 stop vanes.

      3. Push each of the stage 11 stop vanes forward until the vane platform touches the stage 11 front liner HPC Ring Cases And Related Parts (72-41-21, 04-540).

      4. Push each stage 11 stop vane in a clockwise direction until the slot in the vane platform touches the stage 11 stator vane stop.

      1. Install the stage 11 stator vanes.

      2. Install the vanes in a clockwise direction. Engage each of the vanes in the stage 11 rotor path ring. Make sure the platform of the first vane that is installed touches the platform of the stage 11 stop vane. Push each subsequent vane clockwise as it is installed until the vane platforms touch.

      3. Push each vane forward until the vane platform touches the stage 11 front liner.

        1. Install the stage 11 stator vanes between the two stage 11 stop vanes adjacent to the 11 o'clock and 2 o'clock positions. Use the subsequent sequence.

        2. Install four stage 11 stator vanes HPC Stator Vanes (72-41-22, 06-400).

        3. Install one stage 11 undersize stator vane HPC Stator Vanes (72-41-22, 06-450).

        4. Install five stage 11 stator vanes HPC Stator Vanes (72-41-22, 06-400).

        5. Install one stage 11 stator vane HPC Stator Vanes (72-41-22, 06-448).

        6. Install one stage 11 undersize vane HPC Stator Vanes (72-41-22, 06-450).

        7. Install four stage 11 stator vanes HPC Stator Vanes (72-41-22, 06-400).

        8. Install one stage 11 stator vane HPC Stator Vanes (72-41-22, 06-448).

        9. Install one stage 11 undersize vane HPC Stator Vanes (72-41-22, 06-450).

        10. Install four stage 11 stator vanes HPC Stator Vanes (72-41-22, 06-400).

        11. Install one stage 11 retaining stator vane HPC Stator Vanes (72-41-22, 06-150).

      4. Install the stage 11 stator vanes HPC Stator Vanes (72-41-22, 06-150 , HPC Stator Vanes06-400, HPC Stator Vanes06-448 and HPC Stator Vanes06-450) between the stage 11 stop vanes adjacent to the 5 o'clock and 8 o'clock positions. Use the sequence given in steps (3)(a) to (j).

      5. Install the stage 11 stator vanes HPC Stator Vanes (72-41-22, 06-150 , HPC Stator Vanes06-400, HPC Stator Vanes06-448 and HPC Stator Vanes06-450) between the stage 11 stop vanes adjacent to the 8 o'clock and 11 o'clock positions. Use the sequence given in steps 3 (a) to (j).

        1. Install the stage 11 stator vanes between the two stage 11 stop vanes adjacent to the 2 o'clock and 5 o'clock positions. Use the subsequent sequence.

        2. Install three stage 11 stator vanes HPC Stator Vanes (72-41-22, 06-400).

        3. Install the stage 11 right hand intrascope stator vane HPC Stator Vanes (72-41-22, 06-250).

        4. Install the stage 11 left hand intrascope stator vane HPC Stator Vanes (72-41-22, 06-200).

        5. Install three stage 11 stator vanes HPC Stator Vanes (72-41-22, 06-400).

        6. Install one stage 11 undersize stator vane HPC Stator Vanes (72-41-22, 06-450).

        7. Install three stage 11 stator vanes HPC Stator Vanes (72-41-22, 06-400).

        8. Install one stage 11 stator vanes HPC Stator Vanes (72-41-22, 06-448).

        9. Install one stage 11 undersize vane HPC Stator Vanes (72-41-22, 06-450).

        10. Intall three stage 11 stator vanes HPC Stator Vanes (72-41-22, 06-400).

        11. Install one stage 11 stator vanes HPC Stator Vanes (72-41-22, 06-448).

        12. Install one stage 11 undersize vane HPC Stator Vanes (72-41-22, 06-450).

        13. Install three stage 11 stator vanes HPC Stator Vanes (72-41-22, 06-400).

        14. Install one stage 11 retaining stator vane HPC Stator Vanes (72-41-22, 06-150).

      6. Install IAE 1R18213 Alignment checking pin 1 off through the stage 11 case borescope access hole. Make sure the alignment checking pin easily goes into the intrascope vanes hole.

    1. SUBTASK 72-41-20-440-083 Install the Stage 12 Rotor Path Ring

    2. Refer to Figure.

    3. Install the heating blanket onto the stage 11 case HPC Ring Cases And Related Parts (72-41-21, 04-600).

    4. Heat the stage 11 case to 167 to 212 deg F (75 to 100 deg C).

    5. Remove the heating blanket.

    6. WARNING

      YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 11 CASE.

      Lift the stage 12 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 04-700) onto the stage 11 case. Align the location dowel hole in the stage 12 rotor path ring with the location dowel in the stage 11 case.

    7. Install eight slave bolts to attach the stage 12 rotor path ring to the stage 11 case. Install the bolts from the stage 12 rotor path ring rear flange. Space them at equal distances around the flange.

    8. Tighten the bolts in the correct sequence to push the stage 12 rotor path ring onto the stage 11 case.

    9. Let the assembly become cool.

    10. Do a check to make sure all the stator vanes can be moved in their locations. Any stator vane which cannot be moved must be replaced.

    11. Measure and make a record of the clearance at location 1143. The clearance must be 0.0129 to 0.0286in. (0.327 to 0.727 mm). Refer to Figure.

    1. SUBTASK 72-41-20-440-084 Measure the Interplatform Clearances

    2. Refer to Figure.

      1. Measure and write down a record of the interplatform clearances at the stage 11 stop vanes. Measure all four clearances at the same time.

      2. At a stage 11 retaining stator vane adjacent to a stage 11 stop vane, push in a clockwise direction.

      3. Measure and write down a record of the clearance between the stop vane and the stator vane platforms. This must be 0.071 to 0.085in. (1.80 to 2.15 mm).

      4. NOTE

        If the interplatform clearances are correct continue with Step.
        If the interplatform clearances are not correct continue with Step.

        Do Step and Step at the remaining three stage 11 stop vanes.

    1. SUBTASK 72-41-20-440-085 Install the Stage 11 Undersize Vanes

    2. NOTE

      To get the specified interplatform clearance at the four stage 11 stop vanes HPC Stator Vanes (72-41-22, 06-350) use the stage 11 undersize vanesHPC Stator Vanes (72-41-22, 06-450).
      A maximum of five undersize vanes can be used between the two adjacent stop vanes. These must be set at equal distances between the stop vanes.

      Refer to Figure.

    3. Remove the eight slave nuts and bolts which attach the stage 12 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 04-700) to the stage 11 case HPC Ring Cases And Related Parts (72-41-21, 04-600).

      1. Remove the stage 12 rotor path ring. Figure.

      2. Use IAE 1R18827 Extractor 3 off to remove the stage 12 rotor path ring.

      3. Engage the pins of the extractors in the extraction holes in the stage 11 case rear flange.

      4. Adjust the bolts of the extractors until the plates touch the stage 11 case rear flange.

      5. Continue to turn the bolts to remove the stage 12 rotor path ring. Turn the bolts in sequence by a small equal quantity to remove the stage 12 rotor path ring.

    4. CAUTION

      UNDERSIZE VANES MUST NOT BE INSTALLED ADJACENT TO THE STOP VANES, THE RETAINING VANES, THE INTRASCOPE VANES OR OTHER UNDERSIZE VANES.

      CAUTION

      UNDERSIZE VANES MUST NOT BE INSTALLED BETWEEN THE STAGE 11 INTRASCOPE VANES AND THE STAGE 11 STOP VANE ADJACENT TO THE 6 O'CLOCK POSITION.

      Remove the stage 11 stator vanes HPC Stator Vanes (72-41-22, 06-448) and install the stage 11 undersize vanes as necessary. One stage 11 undersize vane will give an increase or decrease in the interplatform clearance of 0.016 in. (0.40 mm).

    1. SUBTASK 72-41-20-440-111 Install the Stage 11 Heatshield and the Stage 12 Rotor Path Ring

    2. Refer to Figure.

    3. Remove the stage 12 rotor path ring as given in Step.

      1. Install the stage 11 heatshield HPC Ring Cases And Related Parts (72-41-21, 04-520).

      2. Locate the stage 11 heatshield between the stage 10 rear heatshield HPC Ring Cases And Related Parts (72-41-21, 04-450) and the stage 11 case HPC Ring Cases And Related Parts (72-41-21, 04-600).

    4. Install the stage 12 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 04-700) as given in Step.

    5. Measure and write down a record of the interplatform clearances at the four stage 11 stop vanes as given in Step.

    6. Remove the eight slave nuts and bolts which attach the stage 12 rotor path ring to the stage 11 case.

    1. SUBTASK 72-41-20-440-112 Install the Sealing Ring, the Cross Key Location Ring and the Stage 12 Rotor Path Ring Heatshields

    2. Refer to: Figure

    3. Locate the sealing ring HPC Ring Cases And Related Parts (72-41-21, 04-745) on the stage 12 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 04-700).

      1. Install the cross key location ring HPC Ring Cases And Related Parts (72-41-21, 04-750).

      2. Put the cross key location ring front flange down on a clean work surface.

      3. Install the heating blanket onto the cross key location ring.

      4. Heat the cross key location ring to 167 to 212 deg F (75 to 100 deg C).

      5. Remove the heating blanket.

      6. CAUTION

        YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE CROSS KEY LOCATION RING.

        Install the cross key location ring onto the stage 12 rotor path ring. Align the dowel hole in the cross key location ring with the location dowel in the stage 11 case.

      7. Install eight slave bolts through the assembly joint flange. Space them at equal distances around the flange.

      8. Tighten the bolts in the correct sequence to push the cross key location ring on the the stage 12 rotor path ring.

      9. Let the assembly become cool then remove the eight slave bolts.

      1. Install the stage 12 LH and RH rotor path heatshields HPC Ring Cases And Related Parts (72-41-21, 04-800 and HPC Ring Cases And Related Parts04-820). Figure.

      2. Align the slot at the top of stage 12 RH rotor path heatshield with the location dowel in the stage 11 case.

      3. Install the stage 12 RH rotor path heatshield onto the stage 12 rotor path ring.

      4. Install the stage 12 LH rotor path heatshield onto the stage 12 rotor path ring. Make sure the lug on the stage 12 RH rotor path heatshield goes behind the stage 12 LH rotor path heatshield. The lug on the stage 12 LH rotor path heatshield goes behind the stage 12 RH rotor path heatshield.

      5. Install the 47 bolts HPC Assembly (72-41-00, 01-644) through the heatshields and stage 12 rotor path ring. Lightly tighten the bolts.

      6. Adjust the positions of the heatshields so that the split line clearances are equal.

      7. Torque the 47 bolts in the correct sequence to 36 to 45 lbfin (4.00 to 5.00 Nm).

  1. Figure: View through the HP compressor rear cases and vanes

    View through the HP compressor rear cases and vanes

    Figure: The locations for the fits and clearances

    Sheet 1

    Legend
    The locations for the fits and clearances

    Sheet 1

    Close

    Figure: The locations for the fits and clearances

    Sheet 2

    Legend
    The locations for the fits and clearances

    Sheet 2

    Close

    Figure: Install the stage 11 stator vane rear liner

    Sheet 3

    Legend
    Install the stage 11 stator vane rear liner

    Sheet 3

    Close

    Figure: Install the stage 11 stator vane rear liner

    Sheet 2

    Legend
    Install the stage 11 stator vane rear liner

    Sheet 2

    Close

    Figure: Install the stage 11 stator vane stops

    Install the stage 11 stator vane stops

    Figure: Install the stage 10 rear heatshield

    Install the stage 10 rear heatshield

    Figure: Install the stage 11 stator vanes

    Sheet 1

    Legend
    Install the stage 11 stator vanes

    Sheet 1

    Close

    Figure: Install the stage 11 stator vanes

    Sheet 2

    Legend
    Install the stage 11 stator vanes

    Sheet 2

    Close

    Figure: Install the stage 11 stator vanes

    Sheet 3

    Legend
    Install the stage 11 stator vanes

    Sheet 3

    Close

    Figure: Measure the stator vane interplatform clearances

    Measure the stator vane interplatform clearances

    Figure: Remove the stage 12 rotor path ring

    Remove the stage 12 rotor path ring

    Figure: Install the stage 12 rotor path heatshields

    Install the stage 12 rotor path heatshields

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised the procedure to update fits and clearances limits. (19VG205)

Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Link not Found
Manufacturer Code:00BB6
Supply Number:CoMat 07-038
Type:sp01
Supply Short Name:CoMat 07-038 AIR DRYING ENAMEL
Supply Name:CoMat 07-038 AIR DRYING ENAMEL
Specification Groups:
Doc NumberType
OMAT:7/22B (RR REF)IP9138 R1
JCR-029 (JAEC REF)
Suppliers:
ManufacturerRemarks
00BB6
K3504
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X
Manufacturer Code:LOCAL
Tool Number:Heating blanket
Tool Name:Heating blanket
Manufacturer Code:0AM53
Tool Number:IAE 1R18213
Tool Name:IAE 1R18213 Alignment checking pin
Manufacturer Code:0AM53
Tool Number:IAE 1R18297
Tool Name:IAE 1R18297 Assembly tool
Manufacturer Code:0AM53
Tool Number:IAE 1R18501
Tool Name:IAE 1R18501 Stop alignment tool
Manufacturer Code:0AM53
Tool Number:IAE 1R18827
Tool Name:IAE 1R18827 Extractor