DMC:V2500-A0-72-41-2000-02B-710A-B|Issue No:003|Issue Date:2020-02-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-20-440-002-A00 HPC Rear Cases And Vanes Assembly - Assemble The HPC Stage 8 Stator Vanes To The Cases, Assembly-002

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For standard torque data and procedures refer to TASK 70-41-00-400-501 , TASK 70-41-01-400-501 and TASK 70-41-02-410-501

Special torque data and assembly tolerances are included in the procedure.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS unless other lubricants are referred to in the procedure.

After assembly apply CoMat 07-038 AIR DRYING ENAMEL to any damaged surface protection, joint flanges and parts used to attach. Use the correct color of the air drying enamel. Refer to TASK 70-63-02-380-501.

The number for each radial location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

Refer to Figurefor a sectional view of the HP compressor rear cases and vanes.

Make sure all the flange faces and tool faces that touch are very clean.

The Fits and Clearances, NEW PART DIMENSIONS and REJECT IF MORE THAN columns will be used by most operators. This permits the full use of the maximum wear allowance and a reduction in the number of parts which are rejected, is possible.

The column WORN PART DIMENSION (Non-select) is included for operators who want to have full interchangeability. If this column is used an increase in the number of parts which are rejected is possible.

After the part has been in service for some time the REJECT IF MORE THAN and WORN PART DIMENSIONS could be changed. The operator must tell IAE and if agreed the manual will be changed.

The abbreviation Intf shows an interference or tight fit. This causes REJECT IF MORE THAN to become REJECT IF LESS THAN.

The abbreviation clear shows a clearance fit.

This TASK gives the procedure to assemble the HP compressor stage 8 cases, the vanes, the liners and the stator vane stops. The subsequent TASK give the procedures to assembly the remaining HP compressor rear cases and vanes.

Assemble the HP Compressor Stage 7 Cases and Stator Vanes by TASK 72-41-20-440-001-A00 (ASSEMBLY-001).

Assemble the HP Compressor Stage 9 Stator Vanes by TASK 72-41-20-440-003-A00 (ASSEMBLY-003).

Assemble the HP Compressor Stage 10 Stator Vanes by TASK 72-41-20-440-004-A00 (ASSEMBLY-004).

Assembly the HP Compressor Stage 11 Stator Vanes by TASK 72-41-20-440-005-A00 (ASSEMBLY-005).

Machine the Stator Vane Tips and the Rotor Path Ring Liners by TASK 72-41-20-440-006-A01 (ASSEMBLY-006).

Disassemble the HP Compressor Rear Cases and Vanes by TASK 72-41-20-440-007-A01 (ASSEMBLY-007).

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

Name	Manufacturer	Part Number / Identification	Quantity
Heating blanket	LOCAL	Heating blanket
Protective Gloves	LOCAL	Protective gloves
IAE 1R18213 Alignment checking pin	0AM53	IAE 1R18213	1
IAE 1R18240 Extractor	0AM53	IAE 1R18240	1
IAE 1R18297 Assembly tool	0AM53	IAE 1R18297	1
IAE 1R18298 Installation drift	0AM53	IAE 1R18298	1
IAE 1R18501 Stop alignment tool	0AM53	IAE 1R18501	1

Consumables, Materials and Expendables

Name	Manufacturer	Part Number / Identification	Quantity	Remark
CoMat 07-038 AIR DRYING ENAMEL	k3504	CoMat 07-038
CoMat 10-077 APPROVED ENGINE OILS	LOCAL	CoMat 10-077

Spares

Name	Manufacturer	Part Number / Identification	Quantity	Remark
Stage 8 rear liner			1
Stage 9 front liner			1

Safety Requirements

NONE

Procedure

SUBTASK 72-41-20-220-065 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1124

Refer to Figure.

Reference dimensions at location 1124. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION-000).

Table 1. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1124
Stage 8 Front Liner ENGINE-HP COMPRESSOR RING CASES (72-41-21, 03-590)
Location In The Stage 8 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 03-600)
Stage 8 Front Liner Outer Diameter	0.1122
	0.1154	0.0000
Stage 8 Rotor Path Ring Inner (Liner) Diameter	0.1154	0.0051
	0.1173

Table 2. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1124
Stage 8 Front Liner ENGINE-HP COMPRESSOR RING CASES (72-41-21, 03-590)
Location In The Stage 8 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 03-600)
Stage 8 Front Liner Outer Diameter	2.85
	2.93	0.00
Stage 8 Rotor Path Ring Inner (Liner) Diameter	2.93	0.13
	2.98

SUBTASK 72-41-20-220-066 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1126

Refer to Figure.

Reference dimensions at location 1126. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION-000).

Table 3. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1126
Stage 8 Rear Liner ENGINE-HP COMPRESSOR RING CASES (72-41-21, 03-730)
Location In The Stage 9 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 03-750)
Stage 8 Rear Liner Outer Diameter	0.132
	0.135	0.0000
Stage 9 Rotor Path Ring Inner (Liner) Diameter	0.135	0.006
	0.138

Table 4. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1126
Stage 8 Rear Liner ENGINE-HP COMPRESSOR RING CASES (72-41-21, 03-730)
Location In The Stage 9 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 03-750)
Stage 8 Rear Liner Outer Diameter	3.35
	3.43	0.00
Stage 9 Rotor Path Ring Inner (Liner) Diameter	3.43	0.16
	3.51

SUBTASK 72-41-20-220-067 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1151

Refer to Figure.

Reference dimensions at location 1151. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION-000).

Table 5. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1151
Stage 8 Stator Vane Stop HPC Ring Cases And Related Parts (72-41-21, 03-640)
Locations In The Stage 8 Case HPC Ring Cases And Related Parts (72-41-21, 03-650)
Stage 8 Stator Vane Stop Shank Diameter	0.2474
	0.2494	0.0010
Stage 8 Case Stop Location Bore	0.2504	0.0061
	0.2535

Table 6. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1151
Stage 8 Stator Vane Stop HPC Ring Cases And Related Parts (72-41-21, 03-640)
Locations In The Stage 8 Case HPC Ring Cases And Related Parts (72-41-21, 03-650)
Stage 8 Stator Vane Stop Shank Diameter	6.285
	6.335	0.025
Stage 8 Case Stop Location Bore	6.360	0.155
	6.440

SUBTASK 72-41-20-220-068 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1125

Refer to Figure.

Reference dimensions at location 1125. If required use the data written as a Note in TASK 72-41-22-200-000 (INSPECTION-000) and TASK 72-41-21-200-000 (INSPECTION-000).

Table 7. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1125
Stage 8 Front Liner HPC Ring Cases And Related Parts (72-41-21, 03-590), Location With The Stage 8 Stator Vanes
Stage 8 Front Liner Inner Width	0.081
	0.088	0.012
Stage 8 Stator Vane Front Platform Thickness	0.076	0.002
	0.079

Table 8. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1125
Stage 8 Front Liner HPC Ring Cases And Related Parts (72-41-21, 03-590), Location With The Stage 8 Stator Vanes
Stage 8 Fron Liner Inner Width	2.05
	2.23	0.31
Stage 8 Stator Vane Front Platform Thickness	1.92	0.05
	2.00

SUBTASK 72-41-20-220-069 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1127

Refer to Figure.

Reference dimensions at location 1127. If required use the data written as a Note in TASK 72-41-22-200-000 (INSPECTION-000) and TASK 72-41-21-200-000 (INSPECTION-000).

Table 9. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1127
Stage 8 Rear Liner HPC Ring Cases And Related Parts (72-41-21, 03-730) Location With The Stage 8 Stator Vanes
Stage 8 Rear Liner Inner Width	0.1004
	0.1075	0.0020
Stage 8 Stator Vane Rear Platform Thickness	0.0952	0.0123
	0.6984

Table 10. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1127
Stage 8 Rear Liner HPC Ring Cases And Related Parts (72-41-21, 03-730) Location With The Stage 8 Stator Vanes
Stage 8 Rear Liner Inner Width	2.55
	2.73	0.05
Stage 8 Stator Vane Rear Platform Thickness	2.42	0.31
	2.50

SUBTASK 72-41-20-220-070 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1128

Refer to Figure.

Reference dimensions at location 1128. If required use the data written as a Note in TASK 72-41-22-200-000 (INSPECTION-000) and TASK 72-41-21-200-000 (INSPECTION-000).

Table 11. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1128
Stage 8 Rear Liner HPC Ring Cases And Related Parts (72-41-21, 03-730), Axial Clearance With The Stage 8 Stator Vanes
Stage 8 Rear Liner Front Face Dimension	2.1137
	2.1256	0.0013
Stage 8 Stator Vane Platform Rear Face Dimension	2.1386	0.0288
	2.1425

Table 12. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1128
Stage 8 Rear Liner HPC Ring Cases And Related Parts (72-41-21, 03-730), Axial Clearance With The Stage 8 Stator Vanes
Stage 8 Rear Liner Front Face Dimension	53.689
	53.989	0.331
Stage 8 Stator Vane Platform Rear Face Dimensions	54.320	0.731
	54.420

SUBTASK 72-41-20-220-071 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1104

Refer to Figure.

Reference dimensions at location 1104. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION-000).

Table 13. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1104
Stage 9 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 03-750)
Location In The Stage 8 Case HPC Ring Cases And Related Parts (72-41-21, 03-650)
Stage 9 Rotor Path Ring Outer Diameter	22.3582
	22.3661	0.0177
Stage 8 Case Rear Flange Inner Bore	22.3838	0.0335
	22.3917

Table 14. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1104
Stage 9 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 03-750)
Location In The Stage 8 Case HPC Ring Cases And Related Parts (72-41-21, 03-650)
Stage 9 Rotor Path Ring Outer Diameter	567.90
	568.10	0.4495
Stage 8 Case Rear Flange Inner Bore	568.55	0.8509
	568.75

SUBTASK 72-41-20-220-114 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1190

Refer to Figure.

Reference dimensions at location 1190. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION-000).

Table 15. Fits and Clearances (all dimensions in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1190
Stage 8 Case HPC Ring Cases And Related Parts (72-41-21, 03-650)
Location With The Stage 7 Case Location Dowel HPC Ring Cases And Related Parts (72-41-21, 03-525)
Stage 8 Case Location Hole Bore	0.315
	0.316	0.010
Stage 7 Case Location Dowel Diameter	0.303	0.013
	0.305

Table 16. Fits and Clearances (all dimensions in millimetres)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1190
Stage 8 Case HPC Ring Cases And Related Parts (72-41-21, 03-650)
Location With The Stage 7 Case Location Dowel HPC Ring Cases And Related Parts (72-41-21, 03-525)
Stage 8 Case Location Hole Bore	8.000
	8.022	0.250
Stage 7 Case Location Dowel Diameter	7.700	0.322
	7.750

SUBTASK 72-41-20-220-115 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1103

Refer to Figure.

Reference dimensions at location 1103. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION-000).

Table 17. Fits and Clearances (all dimensions in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1103
Stage 8 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 03-600)
Location With The Stage 8 Case HPC Ring Cases And Related Parts (72-41-21, 03-650)
Stage 8 Rotor Path Ring Rear Flange Outer Diameter	21.158	Intf
	21.161	0.012
Stage 8 Case Front Inner Bore	21.149	0.004
	21.154

Table 18. Fits and Clearances (all dimensions in millimetres)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1103
Stage 8 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 03-600)
Location With The Stage 8 Case HPC Ring Cases And Related Parts (72-41-21, 03-650)
Stage 8 Rotor Path Ring Rear Flange outer diameter	537.40	Intf
	537.48	0.28
Stage 8 Case Front Inner Bore	537.20	0.08
	537.32

SUBTASK 72-41-20-220-116 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1150

Refer to Figure.

Reference dimensions at location 1150. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION-000).

Table 19. Fits and Clearances (all dimensions in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1150
Stage 7 Case HPC Ring Cases And Related Parts (72-41-21, 03-500)
Location With The Stage 8 Case HPC Ring Cases And Related Parts (72-41-21, 03-650)
Stage 7 Case Rear Flange Inner Bore	22.383
	22.391	0.017
Stage 8 Case Front Flange Outer Diameter	22.358	0.033
	22.366

Table 20. Fits and Clearances (all dimensions in millimetres)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1150
Stage 7 Case HPC Ring Cases And Related Parts (72-41-21, 03-500)
Location With The Stage 8 Case HPC Ring Cases And Related Parts (72-41-21, 03-650)
Stage 7 Case Rear Flange Inner Bore	568.55
	568.75	0.45
Stage 8 Case Front Flange Outer Diameter	567.90	0.85
	568.10

SUBTASK 72-41-20-220-117 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1192

Refer to Figure.

Reference dimensions at location 1192. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION-000).

Table 21. Fits and Clearances (all dimensions in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1192
Stage 9 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 03-730)
Location With The Stage 8 Case Location Dowel HPC Ring Cases And Related Parts (72-41-21, 03-675)
Stage 9 Rotor Path Ring Location Hole Bore	0.315
	0.329	0.010
Stage 8 Case Location Dowel Outer Diameter	0.303	0.026
	0.305

Table 22. Fits and Clearances (all dimensions in millimetres)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1192
Stage 9 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 03-730)
Location With The Stage 8 Case Location Dowel HPC Ring Cases And Related Parts (72-41-21, 03-675)
Stage 9 Rotor Path Ring Location Hole Bore	8.00
	8.36	0.25
Stage 8 Case Location Dowel Outer Diameter	7.70	0.66
	7.75

SUBTASK 72-41-20-220-118 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1178

Refer to Figure.

Reference dimensions at location 1178. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION-000).

Table 23. Fits and Clearances (all dimensions in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1178
Stage 8 Case HPC Ring Cases And Related Parts (72-41-21, 03-650)
Location With The Stage 9 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 03-750)
Stage 8 Case Rear Inner Bore	21.150	Intf
	21.154	0.003
Stage 9 Rotor Path Ring Front Flange Outer Diameter	21.157	0.011
	21.161

Table 24. Fits and Clearances (all dimensions in millimetres)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1178
Stage 8 Case HPC Ring Cases And Related Parts (72-41-21, 03-650)
Location With The Stage 9 Rotor Path Ring HPC Ring Cases And Related Parts (72-41-21, 03-750)
Stage 8 Case Rear Inner Bore	537.2	Intf
	537.32	0.06
Stage 9 Rotor Path Ring Front Flange Outer Diameter	537.38	0.3
	537.50

SUBTASK 72-41-20-220-119 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1149

Refer to Figure.

Reference dimensions at location 1149. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION-000).

Table 25. Fits and Clearances (all dimensions in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1149
Stage 7 Case Rear Flange Spacer HPC Ring Cases And Related Parts (72-41-21, 03-514)
Location In The Stage 7 Rear Heatshield HPC Ring Cases And Related Parts (72-41-21, 03-880)
Spacer Front Outer Diameter	0.3161
	0.3164	0.0005
Stage 7 Rear Heatshield Location Hole Bore	0.3169	0.003
	0.3192

Table 26. Fits and Clearances (all dimensions in millimetres)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1149
Stage 7 Case Rear Flange Spacer HPC Ring Cases And Related Parts (72-41-21, 03-514)
Location In The Stage 7 Rear Heatshield HPC Ring Cases And Related Parts (72-41-21, 03-880)
Spacer Front Outer Diameter	8.028
	8.037	0.013
Stage 7 Rear Heatshield Location Hole Bore	8.050	0.08
	8.108

SUBTASK 72-41-20-220-120 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1162

Refer to Figure.

Reference dimensions at location 1162. If required use the data written as a Note in TASK 72-41-21-200-000 (INSPECTION-000).

Table 27. Fits and Clearances (all dimensions in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1162
Stage 7 Rear Heatshield HPC Ring Cases And Related Parts (72-41-21, 03-880)
Location With The Stage 7 Case HPC Ring Cases And Related Parts (72-41-21, 03-500)
Stage 7 Rear Heatshield Inner Bore	21.323
	21.335	0.026
Stage 7 Case Outer Diameter	21.309	0.002
	21.321

Table 28. Fits and Clearances (all dimensions in millimetres)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	Non-select	REJECT IF MORE THAN
LOCATION 1162
Stage 7 Rear Heatshield HPC Ring Cases And Related Parts (72-41-21, 03-880)
Location With The Stage 7 Case HPC Ring Cases And Related Parts (72-41-21, 03-500)
Stage 7 Rear Heatshield Inner Bore	541.60
	541.90	0.65
Stage 7 Case Outer Diameter	541.25	0.05
	541.55

1. Refer to Figure.
2. 1. Put the stage 9 rotor path ring rear flange down onto a clean work surface.
  2. Use IAE 1R18297 Assembly tool 1 off to install the stage 8 rear liner. Make sure the liner touches the stage 9 rotor path ring front flange.
  3. Measure and write down a record of the stage 8 rear liner split line clearance. The split line clearance must be 0.169 in. to 0.201 in. (4.30 mm to 5.10 mm).
3. 1. Put the stage 9 rotor path ring front flange down onto a clean work surface.
  2. Use IAE 1R18298 Installation drift 1 off to install the stage 9 front liner. Make sure the liner touches the stage 9 rotor path ring rear flange.
  3. Measure and write down a record of the stage 9 front liner split line clearance. The split line clearance must be 0.169 in. to 0.201 in. (4.30 mm to 5.10 mm).
1. Refer to Figure.
2. 1. Put one of the stage 8 stator vane stops into position in the stage 8 case.
  2. Use the IAE 1R18501 Stop alignment tool 1 off and align the stage 8 stator vane stop in the stage 8 case.
  3. Install a washer HPC Ring Cases And Related Parts (72-41-21, 03-639) and a nut HPC Ring Cases And Related Parts (72-41-21, 03-638) onto the stage 8 stator vane stop.
  4. Torque the nut to 85 lbfin to 105 lbfin (10.00 Nm to 12.00 Nm).
  5. Remove the stop aligning tool.
  6. Install the three remaining stage 8 stator vane stops as given in Step to Step.
1. Refer to Figure.
2. Remove the eight slave nuts and bolts from the stage 8 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-600) to stage 7 case HPC Ring Cases And Related Parts (72-41-21, 03-500) flange.
3. Put the stage 8 case HPC Ring Cases And Related Parts (72-41-21, 03-650) front flange down onto a clean work surface.
4. Install the heating blanket on to the stage 8 case.
5. Heat the stage 8 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).
6. Remove the heating blanket.
7. WARNING
  YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 8 CASE.
  Install the stage 8 case onto the stage 8 rotor path ring. Align the dowel hole in the stage 8 case front flange with the location dowel in the stage 8 rotor path ring.
8. Install the eight slave nuts and bolts through the assembly joint flange. Space them at equal distances around the flange. Install the bolts from the stage 7 case rear flange.
9. Tighten the nuts in the correct sequence to pull the stage 8 case on to the stage 8 rotor path ring. Make sure the flanges touch. Let the assembly become cool.
1. Refer to Figure.
2. 1. Install the four stage 8 stop vanes into the stage 8 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-600), at the stage 8 stator vane stops HPC Ring Cases And Related Parts (72-41-21, 03-640). Engage the vanes in the stage 8 front liner HPC Ring Cases And Related Parts (72-41-21, 03-590). Make sure the stage 8 stator vane stops are engaged in the slots in the stage 8 stop vane platforms.
  2. Push each stage 8 stop vane forward until the vane platform touches the stage 8 front liner.
  3. Push each stage 8 stop vane in a clockwise direction until the slot in the vane platform touches the stage 8 stator vane stop.
3. 1. Install the vanes in a clockwise direction. Engage each of the vanes in the stage 8 front liner. Make sure the platform of the first vane that is installed touches the platform of the stage 8 stop vane. Push each subsequent vane clockwise as it is installed until the vane platforms touch.
  2. Push each vane forward until the vane platform touches the stage 8 front liner.
  3. Install the stage 8 stator vanes between the two stage 8 stop vanes at the 12 and 3 o'clock positions. Refer to the detail C on Figure. Use the subsequent sequence.
    Install three stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-400).
    Install one stage 8 undersize stator vane HPC Stator Vanes (72-41-22, 03-450).
    Install four stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-400).
    Install one stage 8 stator vane HPC Stator Vanes (72-41-22, 03-448).
    Install one stage 8 undersize stator vane HPC Stator Vanes (72-41-22, 03-450).
    Install six stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-400).
    Install one stage 8 stator vane HPC Stator Vanes (72-41-22, 03-448).
    Install one stage 8 undersize stator vane HPC Stator Vanes (72-41-22, 03-450).
    Install three stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-400).
    Install one stage 8 retaining stator vane HPC Stator Vanes (72-41-22, 03-150).
  4. Install the stage 8 stator vanes between the two stage 8 stop vanes at the 6 and 9 o'clock positions. Refer to the detail C on Figure. Use the sequence given in Step to Step.
  5. Install the stage 8 stator vanes between the two stage 8 stop vanes at the 9 and 12 o'clock positions. Refer to the detail C on Figure. Use the sequence given in Step to Step.
  6. Install the stage 8 stator vanes between the two stage 8 stop vanes at the 3 and 6 o'clock positions. Refer to detail D on Figure. Use the subsequent sequence.
    Install two stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-400).
    Install RH and LH stage 8 intrascope vanes HPC Stator Vanes (72-41-22, 03-250 and HPC Stator Vanes03-200).
    NOTE
    Make sure the boroscope access hole in the stage 8 case and intrascope vanes hole are aligned.
    Install two stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-400).
    Install one stage 8 undersize stator vane HPC Stator Vanes (72-41-22, 03-450).
    Install one stage 8 stator vane HPC Stator Vanes (72-41-22, 03-448).
    Install four stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-400).
    Install one stage 8 undersize stator vane HPC Stator Vanes (72-41-22, 03-450).
    Install one stage 8 stator vane HPC Stator Vanes (72-41-22, 03-448).
    Install three stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-400).
    Install one stage 8 undersize stator vane HPC Stator Vanes (72-41-22, 03-450).
    Install three stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-400).
    Install one stage 8 retaining stator vane HPC Stator Vanes (72-41-22, 03-150).
  7. Install IAE 1R18213 Alignment checking pin 1 off through the stage 8 case borescope hole. Make sure the alignment checking pin easily goes into the intrascope vanes hole.
1. Refer to Figure.
2. Install the heating blanket on to the stage 8 case HPC Ring Cases And Related Parts (72-41-21, 03-650).
3. Heat the stage 8 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).
4. Remove the heating blanket.
5. Align the location dowel hole in the stage 9 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-750) with the location dowel in the stage 8 case.
6. Install the stage 9 rotor path ring onto the stage 8 case and stator vanes. Engage the stage 8 stator vanes rear platform in the liner in the stage 9 rotor path ring.
7. Install eight slave bolts and nuts to attach the stage 9 rotor path ring to the stage 8 case. Install the bolts from the stage 9 rotor path ring. Space them at equal distances around the flange.
8. Tighten the nuts in the correct sequence to pull the stage 9 rotor path ring onto the stage 8 case.
9. Let the assembly become cool.
10. Do a check to make sure all the stage 8 stator vanes can be moved in their location. Any vanes which can not be moved must be replaced.
11. Measure and write down a record of the clearance at location 1128. The clearance must be 0.0130 in. to 0.0288 in. (0.331 mm to 0.731 mm). Refer to Figure.
1. Refer to Figure.
2. 1. At the stage 8 stator vane adjacent to a stage 8 stop vane push in a clockwise direction.
  2. Measure and write down a record of the clearance between the stop vane and the stator vane platforms. Dimension B Figure. This must be 0.060 in. to 0.076 in. (1.53 mm to 1.93 mm).
  3. NOTE
    If the interplatform clearances are correct continue with SUBTASK 72-41-20-440-103.
    If the interplatform clearances are not correct continue with SUBTASK 72-41-20-440-064.
    Do Step and Step at the remaining three stage 8 stop vanes.
1. Refer to Figure and Figure.
2. Remove the eight slave nuts and bolts which attach the stage 9 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-750) to the stage 8 case HPC Ring Cases And Related Parts (72-41-21, 03-650).
  NOTE
  To get the specified interplatform clearance at the four stage 8 stop vanes HPC Stator Vanes (72-41-22, 03-350), use the stage 8 undersize vanes HPC Stator Vanes (72-41-22, 03-450) or stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-448) as necessary.
  A maximum of five undersize vanes can be used between the two adjacent stop vanes. These must be set at equal distances between the
3. 1. Install the heating blanket around the stage 8 case.
  2. Heat the stage 8 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  3. Remove the heating blanket.
  4. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 9 ROTOR PATH RING.
    Install the pins of the IAE 1R18240 Extractor 3 off in the extraction holes in the rear flange of the stage 8 case. Refer to extractor detail on C on Figure.
  5. Adjust the bolts of the extractors to engage the plates on the stage 8 case front flange.
  6. Continue to turn the bolts to remove the stage 9 rotor path ring. Equally turn the bolts by a small quantity.
4. CAUTION
  UNDERSIZE VANES MUST NOT BE INSTALLED ADJACENT TO THE STOP VANES, THE RETAINING VANES, THE INTRASCOPE VANES OR OTHER UNDERSIZE VANES.
  CAUTION
  UNDERSIZE VANES MUST NOT BE INSTALLED BETWEEN THE STAGE 8 INTRASCOPE VANES HPC Stator Vanes (72-41-22, 03-200 AND HPC Stator Vanes03-250) AND THE STAGE 8 STOP VANE AT THE 6 O'CLOCK POSITION.
  Remove the stage 8 stator vanes HPC Stator Vanes (72-41-22, 03-448) and install the stage 8 vanes as necessary. One stage 8 undersize vane will give an increase or decrease in the interplatform clearance of 0.016in. (0,40mm).
5. Install the stage 9 rotor path ring as given in Step.
6. Measure and write a record of the interplatform clearances at the stage 8 stop vanes as given in Step.
1. Refer to Figure.
2. Install the 28 flange D-headed bolts HPC Assembly (72-41-00, 01-572) and nuts HPC Assembly (72-41-00, 01-570). Install the bolts from the stage 7 case HPC Ring Cases And Related Parts (72-41-21, 03-500) rear flange at the position A on Figure. Torque the nuts in the correct sequence to 36 lbfin to 45 lbfin (4.00 Nm to 5.00 Nm).
3. 1. Put one half of the stage 7 rear heatshield into position on the stage 7 case. Locate the heatshield on the spacers and make sure the end plates are correctly located.
  2. Install the 10 bolts HPC Assembly (72-41-00, 01-564) to attach the stage 7 rear heatshield to the stage 7 case.
  3. Torque the bolts in the correct sequence to 36 lbfin to 45 lbfin (4.00 Nm to 5.00 Nm).
4. Measure and make a record of the clearance at location 1162. This must be 0.004 in. to 0.024 in. (0.10 mm to 0.60 mm). Refer to Figure.

View through the HP compressor rear cases and vanes

sheet 1

Sheet 2

Sheet 1

Sheet 2

Install the stage 8 stator vane stops

Sheet 1

Sheet 2

Sheet 3

Measure the stator vane interplatform clearances

Remove the stage 9 rotor path ring

Install the stage 7 rear heatshield

Requirements After Job Completion

Follow-On Conditions

NONE

Manufacturer Code:	0AM53
Enterprise Name:	IAE INTERNATIONAL AERO ENGINES AG
BU Name:	NULL
Building:	SUITE 400
Street:	628 HEBRON AVENUE
City:	GLASTONBURY
State:	CT
Zip Code:	06033
Country:	USA

Manufacturer Code:	LOCAL
Enterprise Name:	LOCALLY SUPPLIED

Manufacturer Code:	LOCAL
Tool Number:	Heating blanket
Tool Name:	Heating blanket

TASK 72-41-20-440-002-A00 HPC Rear Cases And Vanes Assembly - Assemble The HPC Stage 8 Stator Vanes To The Cases, Assembly-002

Export Control

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Applicability

Common Information

TASK 72-41-20-440-002-A00 HPC Rear Cases And Vanes Assembly - Assemble The HPC Stage 8 Stator Vanes To The Cases, Assembly-002

General

NOTE

NOTE

Preliminary Requirements

Pre-Conditions

Support Equipment

Consumables, Materials and Expendables

Spares

Safety Requirements

Procedure

SUBTASK 72-41-20-220-065 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1124

SUBTASK 72-41-20-220-066 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1126

SUBTASK 72-41-20-220-067 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1151

SUBTASK 72-41-20-220-068 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1125

SUBTASK 72-41-20-220-069 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1127

SUBTASK 72-41-20-220-070 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1128

SUBTASK 72-41-20-220-071 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1104

SUBTASK 72-41-20-220-114 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1190

SUBTASK 72-41-20-220-115 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1103

SUBTASK 72-41-20-220-116 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1150

SUBTASK 72-41-20-220-117 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1192

SUBTASK 72-41-20-220-118 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1178

SUBTASK 72-41-20-220-119 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1149

SUBTASK 72-41-20-220-120 Reference Fits and Clearances of the HP Compressor Rear Cases and Vanes at Location 1162

SUBTASK 72-41-20-440-059 Install the Stage 8 Stator Vane Rear Liner and the Stage 9 Stator Vane Front Liner

SUBTASK 72-41-20-440-060 Install the Stator Vane Stops in the Stage 8 Case

SUBTASK 72-41-20-440-102 Install the Stage 8 Case

WARNING

SUBTASK 72-41-20-440-061 Install the Stage 8 Stator Vanes

NOTE

SUBTASK 72-41-20-440-062 Install the Stage 9 Rotor Path Ring

SUBTASK 72-41-20-440-063 Measure the Interplatform Clearances

NOTE

SUBTASK 72-41-20-440-064 Install the Stage 8 Undersize Vanesand

NOTE

WARNING

CAUTION

CAUTION

SUBTASK 72-41-20-440-103 Install the Stage 7 Rear Heatshield

Figure: View through the HP compressor rear cases and vanes

View through the HP compressor rear cases and vanes

Figure: The locations for the fits and clearances

sheet 1

Figure: Locations for the fits and clearances

Sheet 2

Figure: Install the stage 8 stator vane front and rear liners

Sheet 1

Figure: Install the stage 8 stator vane front and rear liners

Sheet 2

Figure: Install the stage 8 stator vane stops

Install the stage 8 stator vane stops

Figure: Install the stage 8 stator vanes

Sheet 1

Figure: Install the stage 8 stator vanes

Sheet 2

Figure: Install the stage 8 stator vanes

Sheet 3

Figure: Measure the stator vane interplatform clearances

Measure the stator vane interplatform clearances

Figure: Remove the stage 9 rotor path ring

Remove the stage 9 rotor path ring

Figure: Install the stage 7 rear heatshield

Install the stage 7 rear heatshield

Requirements After Job Completion

Follow-On Conditions