TASK 72-00-50-420-003-A00 LPT Module - Install The Turbine Exhaust Case (TEC) (Horizontal) - Method 2, Installation-004 - Pre SBE 72-0063

DMC:V2500-A1-72-00-5000-03B-720A-B|Issue No:003.00|Issue Date:2017-03-23

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

V2500-A1 and Pre SBE 72-0063

Common Information

TASK 72-00-50-420-003-A00 LPT Module - Install The Turbine Exhaust Case (TEC) (Horizontal) - Method 2, Installation-004 - Pre SBE 72-0063

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

Special torque data is identified by the * symbol after the torque value.

Assembly tolerances are included in the procedure.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS, unless other lubricants are referred to in the procedure.

To identify, lubricate and install seal rings, refer to the SPM TASK 70-64-02-640-501.

After assembly apply CoMat 07-038 AIR DRYING ENAMEL to any damaged surface protection, joint flanges and attach parts. Use the correct color of the air drying enamel. Refer to the SPM TASK 70-38-21-380-501.

The number for each radial location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

Transportation covers/blanks must be removed immediately before installation of the components.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Electronic balance craneLOCALElectronic balance crane
IAE 1F10016 Mechanical wrench0AM53IAE 1F100161
IAE 1F10026 Hydraulic hand pump0AM53IAE 1F100261
IAE 1F10033 Hydraulic installation pusher0AM53IAE 1F100331
IAE 1F10034 Hydraulic installation pusher0AM53IAE 1F100341
IAE 1F10037 Wrench support0AM53IAE 1F100371
IAE 1F10038 Torque wrench0AM53IAE 1F100381
IAE 1F10039 Anti-torque adapter0AM53IAE 1F100391
IAE 1F10040 Anchor wrench plate0AM53IAE 1F100401
IAE 1F10051 Two cable sling0AM53IAE 1F100511
IAE 1F10073 remove/installation fixture0AM53IAE 1F100731
IAE 1F10074 Guide pogo stick0AM53IAE 1F100741
IAE 1F10075 Support pedestal0AM53IAE 1F100752
IAE 1F10076 Locking collar0AM53IAE 1F100761
IAE 1F10153 Installation rod0AM53IAE 1F101531
IAE 1F10178 Storage and Turnover adapter0AM53IAE 1F101781
IAE 1F10182 Removal/installation drier0AM53IAE 1F101821
IAE 2F10368 Plate, Vacuum check0AM53IAE 2F103681
IAE 6F10029 Air flow test cart0AM53IAE 6F100291
IAE 6F10030 Vacuum test cart0AM53IAE 6F100301
IAE 1J12221 Impact hammer0AM53IAE 1J122211
IAE 1J12243 Sizing sleeve0AM53IAE 1J122431
IAE 1J12259 Seal slider0AM53IAE 1J122591
IAE 1J12522 Seal slider0AM53IAE 1J125221
IAE 1M14086 Supporting fixture0AM53IAE 1M140861
IAE 1P16354 Vacuum Test Adapter0AM53IAE 1P163541
IAE 1P16374 Wrench support0AM53IAE 1P163741
IAE 1P16426 remove/installation driver0AM53IAE 1P164261
IAE 1P17523 Blank-off Plate0AM53IAE 1P175231

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 07-038 AIR DRYING ENAMELk3504CoMat 07-038
CoMat 10-045 LEAK CHECK FLUID, BUBBLES-TYPE03530CoMat 10-045
CoMat 10-045A LEAK CHECK FLUID, BUBBLES-TYPELOCALCoMat 10-045A
CoMat 10-077 APPROVED ENGINE OILSLOCALCoMat 10-077

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Sealing ring1
Toroidal sealing ring2
Metallic seal1

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-00-50-420-138 Identify the Turbine Exhaust Case (TEC) Mini Module

    2. Make sure that the replacement TEC is fully interchangeable with the mini module that it replaces and with the modules to which it is to be installed. Refer to the SPM for Module Identification and Interchangeability.

    1. SUBTASK 72-00-50-220-067 Examine the Module Interfaces

    2. Examine the LP Turbine Module interface E50/50. Refer to TASK 72-00-50-200-004 (INSPECTION-004).

    1. SUBTASK 72-00-50-220-068 Examine the TEC Mini Module Externally and Examine the Non-Modular Parts

    2. Examine the TEC mini module externally and examine the non-modular parts.

    1. SUBTASK 72-00-50-220-109-A00 Reference Fits and Clearances of the TEC and the Stage 6 Inner Turbine Air Seal at Location 3399 (Pre SBE 77-0001)

    2. Refer to Figure.

    3. Reference the clearance at location 3399. If required, use the data written as a note in TASK 72-50-00-200-000 (INSPECTION-000) and TASK 72-50-53-200-000 (INSPECTION-000).

      Table 1. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 3399

      Turbine Exhaust Case ENGINE-EXHAUST CASE AND FITTINGS (72-50-53, 01-001)

      Stage 6 Inner Turbine Air Seal ATTACH PARTS & FITTINGS-LP TURBINE MINI MODULE (72-50-00, 01-240)

      Turbine Exhaust Case Bore

      5.5512

      Clear

      5.5551

      0.0315

      Air Seal Diameter

      5.5157

      0.0394

      5.5197

      Clear

      Table 2. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 3399

      Turbine Exhaust Case ENGINE-EXHAUST CASE AND FITTINGS (72-50-53, 01-001)

      Stage 6 Inner Turbine Air Seal ATTACH PARTS & FITTINGS-LP TURBINE MINI MODULE (72-50-00, 01-240)

      Turbine Exhaust Case Bore

      141.000

      Clear

      141.100

      0.800

      Air Seal Diameter

      140.100

      1.000

      140.200

      Clear

    1. SUBTASK 72-00-50-220-109-B00 Reference Fits and Clearances of the TEC and the Stage 6 Inner Turbine Air Seal at Location 3409 (SBE 77-0001)

      SBE 77-0001: Replacement of Turbine Exhaust Case and installation of a revised EGT bracket configuration

    2. Refer to Figure.

    3. Reference the clearance at location 3409. If required, use the data written as a note in TASK 72-50-00-200-000 (INSPECTION-000) and TASK 72-50-53-200-000 (INSPECTION-000).

      Table 3. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 3409

      Turbine Exhaust Case ENGINE-EXHAUST CASE AND FITTINGS (72-50-53, 01-001)

      Stage 6 Inner Turbine Air Seal ATTACH PARTS & FITTINGS-LP TURBINE MINI MODULE (72-50-00, 01-240)

      Turbine Exhaust Case Bore

      5.5512

      Clear

      5.5551

      0.0315

      Air Seal Diameter

      5.5157

      0.0394

      5.5197

      Clear

      Table 4. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 3409

      Turbine Exhaust Case ENGINE-EXHAUST CASE AND FITTINGS (72-50-53, 01-001)

      Stage 6 Inner Turbine Air Seal ATTACH PARTS & FITTINGS-LP TURBINE MINI MODULE (72-50-00, 01-240)

      Turbine Exhaust Case Bore

      141.000

      Clear

      141.100

      0.800

      Air Seal Diameter

      140.100

      1.000

      140.200

      Clear

    1. SUBTASK 72-00-50-220-110-A00 Reference Fits and Clearances of the TEC and the LP Turbine Case, Rotor and Shaft at Location 3396 (Pre SBE 77-0001)

    2. Refer to Figure.

    3. Reference the interference at location 3396. If required, use the data written as a note in TASK 72-50-00-200-000 (INSPECTION-000) and TASK 72-50-53-200-000 (INSPECTION-000).

      Table 5. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 3396

      LP Turbine Case (72-50-10, 01-010)

      Turbine Exhaust Case ENGINE-EXHAUST CASE AND FITTINGS (72-50-53, 01-001)

      LP Turbine Case Diameter

      38.6587

      Intf

      38.6480

      38.6642

      0.0000

      38.6642

      0.0244

      Turbine Exhaust Case Bore

      38.6524

      0.0118

      38.6524

      0.0118 Intf

      38.6587

      Intf

      38.6724

      Table 6. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 3396

      LP Turbine Case (72-50-10, 01-010)

      Turbine Exhaust Case ENGINE-EXHAUST CASE AND FITTINGS (72-50-53, 01-001)

      LP Turbine Case Diameter

      981.93

      Intf

      981.66

      982.07

      0.000

      982.07

      0.62

      Turbine Exhaust Case Bore

      981.77

      0.300

      981.77

      0.30 Intf

      981.93

      Intf

      982.28

    1. SUBTASK 72-00-50-220-110-B00 Reference Fits and Clearances of the TEC and the LP Turbine Case, Rotor and Shaft at Location 3406 (SBE 77-0001)

    2. Refer to Figure.

    3. SBE 77-0001: Replacement of Turbine Exhaust Case and installation of a revised EGT bracket configuration.

    4. Reference the interference at location 3406. If required, use the data written as a note in TASK 72-50-10-200-000 (INSPECTION-000) and TASK 72-50-53-200-000 (INSPECTION-000).

      Table 7. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 3406

      LP Turbine Case ENGINE-LP TURBINE CASE AND ROTOR (72-50-10, 01-010)

      Turbine Exhaust Case ENGINE-EXHAUST CASE AND FITTINGS (72-50-53, 01-001)

      LP Turbine Case Diameter

      38.6587

      Intf

      38.6480

      38.6642

      0.0000

      38.6642

      0.0244

      Turbine Exhaust Case Bore

      38.6524

      0.0118

      38.6524

      0.0118 Intf

      38.6587

      Intf

      38.6724

      Table 8. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 3406

      LP Turbine Case ENGINE-LP TURBINE CASE AND ROTOR (72-50-10, 01-010)

      Turbine Exhaust Case ENGINE-EXHAUST CASE AND FITTINGS (72-50-53, 01-001)

      LP Turbine Case Diameter

      981.93

      Intf

      981.66

      982.07

      0.000

      982.07

      0.62

      Turbine Exhaust Case Bore

      981.77

      0.300

      981.77

      0.30 Intf

      981.93

      Intf

      982.28

    1. SUBTASK 72-00-50-220-112-A00 Reference Fits and Clearances of the TEC and the LP Turbine Case, Rotor and Shaft at Location 3394 (Pre SBE 77-0001)

    2. Refer to Figure.

    3. Reference the interference at location 3394. If required, use the data written as a note in TASK 72-50-41-200-000 (INSPECTION-000).

      Table 9. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 3394

      No. 5 Bearing ENGINE-LP TURBINE SHAFT (72-50-41, 01-100)

      LP Turbine Shaft (72-50-41, 01-200)

      No. 5 Bearing Bore

      3.6217

      Intf

      3.6217

      Intf

      3.6220

      0.0003

      3.6224

      0.0003

      LP Turbine Shaft Diameter

      3.6224

      0.0011

      3.6224

      0.0011

      3.6228

      Intf

      3.6228

      Intf

      Table 10. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 3394

      No. 5 Bearing ENGINE-LP TURBINE SHAFT (72-50-41, 01-100)

      LP Turbine Shaft (72-50-41, 01-200)

      No. 5 Bearing Bore

      91.992

      Intf

      91.992

      Intf

      92.000

      0.008

      92.009

      0.008

      LP Turbine Shaft Diameter

      92.008

      0.028

      92.008

      0.028

      92.020

      Intf

      92.020

      Intf

    1. SUBTASK 72-00-50-220-112-B00 Reference Fits and Clearances of the TEC and the LP Turbine Case, Rotor and Shaft at Location 3404 (SBE 77-0001)

      SBE 77-0001: Replacement of Turbine Exhaust Case and installation of a revised EGT bracket configuration

    2. Refer to Figure.

    3. Reference the interference at location 3404. If required, use the data written as a note in TASK 72-50-41-200-000 (INSPECTION-000).

      Table 11. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 3404

      No. 5 Bearing ENGINE-LP TURBINE SHAFT (72-50-41, 01-100)

      LP Turbine Shaft ENGINE-LP TURBINE SHAFT (72-50-41, 01-200)

      No. 5 Bearing Bore

      3.6217

      Intf

      3.6217

      Intf

      3.6220

      0.0003

      3.6224

      0.0003

      LP Turbine Shaft Diameter

      3.6224

      0.0011

      3.6224

      0.0011

      3.6228

      Intf

      3.6228

      Intf

      Table 12. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 3404

      No. 5 Bearing ENGINE-LP TURBINE SHAFT (72-50-41, 01-100)

      LP Turbine Shaft ENGINE-LP TURBINE SHAFT (72-50-41, 01-200)

      No. 5 Bearing Bore

      91.992

      Intf

      91.992

      Intf

      92.000

      0.008

      92.009

      0.008

      LP Turbine Shaft Diameter

      92.008

      0.028

      92.008

      0.028

      92.020

      Intf

      92.020

      Intf

    1. SUBTASK 72-00-50-220-113-A00 Reference Fits and Clearances of the TEC and the LP Turbine Case, Rotor and Shaft at Location 3393 (Pre SBE 77-0001)

    2. Refer to Figure.

    3. Reference the clearance at location 3393. If required use the data written as a note inTASK 72-50-41-200-000 (INSPECTION-000) andTASK 72-50-42-200-000 (INSPECTION-000).

      Table 13. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 3393

      Carbon Seal ENGINE-NO.5 BEARING ASSEMBLY AND SEAL (72-50-42, 01-140)

      LP Turbine Shaft (72-50-41, 01-200)

      Carbon Seal Bore

      3.7402

      Clear

      3.7411

      0.0004

      LP Turbine Shaft Diameter

      3.7392

      0.0020

      3.7398

      Clear

      Table 14. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 3393

      Carbon Seal ENGINE-NO.5 BEARING ASSEMBLY AND SEAL (72-50-42, 01-140)

      LP Turbine Shaft (72-50-41, 01-200)

      Carbon Seal Bore

      95.000

      Clear

      95.025

      0.010

      LP Turbine Shaft Diameter

      94.975

      0.050

      94.990

      Clear

    1. SUBTASK 72-00-50-220-113-B00 Reference Fits and Clearances of the TEC and the LP Turbine Case, Rotor and Shaft at Location 3403 (SBE 77-0001)

      SBE 77-0001: Replacement of Turbine Exhaust Case and installation of a revised EGT bracket configuration.

    2. Refer to Figure.

    3. Reference the clearance at location 3403. If required, use the data written as a note in TASK 72-50-41-200-000 (INSPECTION-000) and TASK 72-50-42-200-000 (INSPECTION-000).

      Table 15. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 3403

      Carbon Seal ENGINE-NO.5 BEARING ASSEMBLY AND SEAL (72-50-42, 01-140)

      LP Turbine Shaft ENGINE-LP TURBINE SHAFT (72-50-41, 01-200)

      Carbon Seal Bore

      3.7402

      Clear

      3.7411

      0.0004

      LP Turbine Shaft Diameter

      3.7392

      0.0020

      3.7398

      Clear

      Table 16. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 3403

      Carbon Seal ENGINE-NO.5 BEARING ASSEMBLY AND SEAL (72-50-42, 01-140)

      LP Turbine Shaft ENGINE-LP TURBINE SHAFT (72-50-41, 01-200)

      Carbon Seal Bore

      95.000

      Clear

      95.025

      0.010

      LP Turbine Shaft Diameter

      94.975

      0.050

      94.990

      Clear

    1. SUBTASK 72-00-50-220-163 Reference Fits and Clearances of the Stage 7 LP Turbine Blade and the TEC at Location 3410

    2. Refer to Figure.

    3. Reference the interference at location 3410. If required, use the data written as a note in TASK 72-50-32-200-000 (INSPECTION-000) and TASK 72-50-53-200-000 (INSPECTION-000).

      Table 17. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 3410

      Stage 7 LP Turbine Blade ENGINE-LP TURBINE BLADES (72-50-32, 01-010)

      Turbine Exhaust Case ENGINE-EXHAUST CASE AND FITTINGS (72-50-53, 21-300)

      Stage 7 LP Turbine Blade

      0.0740

      Turbine Exhaust Case

      0.1770

      Table 18. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 3410

      Stage 7 LP Turbine Blade ENGINE-LP TURBINE BLADES (72-50-32, 01-010)

      Turbine Exhaust Case ENGINE-EXHAUST CASE AND FITTINGS (72-50-53, 21-300)

      Stage 7 LP Turbine Blade

      1.879

      Turbine Exhaust Case

      4.493

    1. SUBTASK 72-00-50-420-139-A00 Install the Carbon Seal to the LP Turbine Shaft, Detail A (Pre SBE 72-0142 and Pre SBE 72-0162)

    2. Refer to Figure.

    3. Install the carbon seal to the rear end of the LP Turbine Shaft. Make sure that the groove of the carbon seal points to the rear.

    4. Install the IAE 1F10033 Hydraulic installation pusher 1 off on the rear end of the LP Turbine Shaft. Attach the reaction adapter (part of the hydraulic pusher) to the rear thread of the LP Turbine Shaft.

    5. Tighten the knurled nut (part of the hydraulic installation pusher).

    6. Connect the IAE 1F10026 Hydraulic hand pump 1 off to the coupler of the pusher.

    7. Operate the hydraulic pump to move the carbon seal in to the correct position.

      1. Remove the tools as follows:

      2. Disconnect the hydraulic pump from the hydraulic installation pusher.

      3. Release the knurled nut and remove the hydraulic installation pusher.

    1. SUBTASK 72-00-50-420-139-B00 Install the Carbon Seal to the LP Turbine Shaft, Detail A (SBE 72-0142 and Pre SBE 72-0162)

      SBE 72-0142: Provide a new carbon seal for the No. 5 Bearing Compartment.

    2. Refer to Figure.

    3. Install the carbon seal to the rear end of the LP Turbine Shaft. Make sure that the groove of the carbon seal points to the rear.

    4. Install the IAE 1F10033 Hydraulic installation pusher 1 off on the rear end of the LP Turbine Shaft. Attach the reaction adapter (part of the hydraulic installation pusher) to the rear thread of the LP Turbine Shaft.

    5. Tighten the knurled nut (part of the hydraulic installation pusher).

    6. Connect the IAE 1F10026 Hydraulic hand pump 1 off to the coupler of the pusher.

    7. Operate the hydraulic pump to move the carbon seal in to the correct position.

      1. Remove the tools as follows:

      2. Disconnect the hydraulic pump from the hydraulic installation pusher.

      3. Release the knurled nut and remove the hydraulic installation pusher.

    1. SUBTASK 72-00-50-420-139-C00 Install the Carbon Seal to the LP Turbine Shaft,.etail A (SBE 72-0162 and SBE 72-0142)

      SBE 72-0162: Introduce a new No. 5 Bearing Face Seal.

      SBE 72-0142: Provide a new carbon seal for the No. 5 Bearing Compartment.

    2. Refer to Figure.

      1. Do an inspection of the No. 5 Bearing Face Seal.

      2. Make sure that the radial thickness is between 0.234 in. to 0.238 in. (5.944 mm to 6.045 mm).

    3. Assemble the No. 5 Bearing Carbon Seal.

    4. Install the carbon seal to the rear end of the LP Turbine Shaft. Make sure that the groove of the carbon seal points to the rear.

    5. Install the IAE 1F10033 Hydraulic installation pusher 1 off on the rear of the LP Turbine Shaft. Attach the reaction adapter (part of the hydraulic installation pusher) to the rear thread of the LP Turbine Shaft.

    6. Tighten the knurled nut (part of the hydraulic installation pusher).

    7. Connect the IAE 1F10026 Hydraulic hand pump 1 off to the coupler of the pusher.

    8. Operate the hydraulic pump to move the carbon seal into the correct position.

      1. Remove the tools as follows:

      2. Disconnect the hydraulic pump from the hydraulic installation pusher.

      3. Release the knurled nut and remove the hydraulic installation pusher.

    1. SUBTASK 72-00-50-420-139-D00 Install the Carbon Seal to the LP Turbine Shaft,.etail A (SBE 72-0162 and Pre SBE 72-0142)

      SBE 72-0162: Introduce a new No. 5 Bearing Face Seal.

    2. Refer to Figure.

    3. Assemble the No. 5 Bearing Carbon Seal Assembly.

    4. Install the carbon seal to the rear end of the LP Turbine Shaft. Make sure that the groove of the carbon seal points to the rear.

    5. Install the IAE 1F10033 Hydraulic installation pusher 1 off on the rear end of the LP Turbine Shaft. Attach the reaction adapter (part of the hydraulic installation pusher) to the rear thread of the LP Turbine Shaft.

    6. Tighten the knurled nut (part of the hydraulic installation pusher).

    7. Connect the IAE 1F10026 Hydraulic hand pump 1 off to the coupler of the pusher.

    8. Operate the hydraulic pump to move the carbon seal into the correct position.

      1. Remove the tools as follows:

      2. Disconnect the hydraulic pump from the hydraulic installation pusher.

      3. Release the knurled nut and remove the hydraulic installation pusher.

    1. SUBTASK 72-00-50-420-140 Install the No. 5 Bearing Inner Race,. Detail B (SBE 72-0142 and Pre SBE 72-0142)

      SBE 72-0142: Provide a new carbon seal for the No. 5 Bearing Compartment.

    2. Refer to Figure.

    3. Heat the inner race of the No. 5 Bearing to approximately 212 deg F (100 deg C).

    4. WARNING

      USE GLOVES TO INSTALL THE HOT INNER RACE OF THE NO. 5 BEARING.

      Pre SBE 72-0142: Install the inner race of the No. 5 Bearing to the LP Turbine Shaft. Refer to Figure. Detail B.

      SBE 72-0142: Install the inner race of the No. 5 Bearing to the LP Turbine Shaft. Refer to Figure. Detail B.

    5. Install the inner race of the No. 5 Bearing to the LP Turbine Shaft.

    6. Install the IAE 1F10034 Hydraulic installation pusher 1 off on the rear end of the LP Turbine Shaft. Attach the reaction adapter (part of the hydraulic installation pusher) to the rear thread of the LP Turbine Shaft.

    7. Tighten the knurled nut (part of the hydraulic installation pusher).

    8. Connect the IAE 1F10026 Hydraulic hand pump 1 off to the coupler of the pusher.

    9. Operate the hydraulic pump to move the inner race of the No. 5 Bearing into the correct position.

      1. Remove the tools as follows:

      2. Disconnect the hydraulic pump from the hydraulic installation pusher.

      3. Release the knurled nut and remove the hydraulic installation pusher.

    1. SUBTASK 72-00-50-420-141 Install the Guide Pogo Stick to the LP Turbine Shaft

    2. Refer to Figure.

    3. Install the IAE 1F10074 Guide pogo stick 1 off in to the inner diameter of the LP Turbine Shaft. Use applicable webbing sling.

    4. Make sure that the centering diameter of the guide pogo stick is installed correctly to the LP Turbine Shaft. Turn clockwise the screw at the rear end of the guide pogo stick to lock the guide pogo stick to the LP Turbine Shaft.

    5. Put the IAE 1F10075 Support pedestal 1 off A below the guide pogo stick. Move the support pedestal A near to the rear flange of the LP Turbine Case.

    6. Turn the handwheel A until the end of the pedestal-screw touches the guide pogo stick. Lock the pedestal-screw with the handwheel B.

    1. SUBTASK 72-00-50-420-143 Install the Remove/Installation Fixture to the Turbine Exhaust Case (TEC)

    2. Refer to Figure.

    3. Attach hoist equipment to the upper supports of the IAE 1F10073 remove/installation fixture 1 off.

    4. Install the remove/installation fixture to the rear flange of the Turbine Exhaust Case. Attach the remove/installation fixture with the 13 bolts and washers. Tighten the bolts.

    5. Remove the hoist equipment.

    1. SUBTASK 72-00-50-420-121 Install the Turbine Exhaust (TEC) Case to the Guide Pogo Stick

    2. Refer to Figure.

    3. Attach an electronic balance crane to the hoist equipment. Attach the IAE 1F10051 Two cable sling 1 off to the electronic balance crane. Connect the two cables sling to the spools of the IAE 1F10073 remove/installation fixture.

    4. Lift the Turbine Exhaust Case from the IAE 1F10178 Storage and Turnover adapter 1 off.

    5. Read and write down the weight shown on the electronic balance crane.

    6. CAUTION

      IN THE FOLLOWING STEPS, THE ELECTRONIC BALANCE CRANE MUST STAY AT APPROXIMATELY THE SAME WEIGHT.

      Lift the Turbine Exhaust Case and engage it to the IAE 1F10074 Guide pogo stick. Move the Turbine Exhaust Case forward.

    7. Install the IAE 1F10075 Support pedestal 1 off behind the Turbine Exhaust Case to the rear end of the guide pogo stick. Refer to Step.

    1. SUBTASK 72-00-50-420-142 Remove the Supporting Fixture

    2. Release the two hand knobs that attach the two clamps (part of the IAE 1M14086 Supporting fixture), to the Turbine Stage 7 Disk.

    3. Release the four screws that attach the supporting fixture to the LP Turbine Case. Remove the supporting fixture from the rear flange of the LP Turbine Case, refer to Figure.

    1. SUBTASK 72-00-50-420-144 Install the TEC to the LP Turbine Case

    2. Refer to Figure.

    3. Remove the IAE 1F10075 Support pedestal A 1 off.

    4. Release the handwheel B of the IAE 1F10075 Support pedestal B 1 off. Turn the handwheel A until the electronic balance crane shows the initial weight. Refer to Step, step D.

      NOTE

      This step is necessary, because the weight of the LP Turbine Rotor increased the weight shown on the electronic balance crane.
    5. Move the TEC forward to the rear flange of the LP Turbine Case. Align the dowel pins.

    6. Turn the jackscrew (part of the remove/installation fixture) clockwise to the stop position. Safety the jackscrew in this position with the IAE 1F10076 Locking collar 1 off.

    7. CAUTION

      MAKE SURE THAT THE NO. 5 BEARING AND THE CARBON SEAL ENGAGE CORRECTLY.

      Turn the jackscrew counter-clockwise until the flanges of the LP Turbine Case and the TEC engage correctly.

      1. CAUTION

        HOLD THE BOLTS IN THEIR POSITION WHEN YOU INSTALL THE NUTS ON TO THE BOLTS. DO NOT TURN THE BOLTS OR MAKE TO-AND-FRO MOVEMENTS. THE TURBINE EXHAUST CASE/LP CASE FLANGE AND/OR THE BOLTS CAN BE DAMAGED.

        Install the 16 brackets and attach the 114 bolts and nuts, which lock the TEC to the LP Turbine Case. Refer to Figure.

      2. CAUTION

        INCORRECT ASSEMBLY OF THE BOLT AND NUT CAN CAUSE OIL TUBE DAMAGE.

        Assemble the bolt at hole No. 75 in the opposite direction to give more space between the bolt end and the oil tube.

      3. Torque the nuts to 85* lbfin to 95* lbfin (9.6* Nm to 10.7* Nm).

      1. Remove the tools from the engine as follows:

      2. Remove the two cables sling and the electronic balance crane from the remove/installation fixture.

      3. Install hoist equipment to the upper supports of the remove/installation fixture.

      4. Remove the locking collar and the support pedestal B.

      5. Release the 19 screws which attach the remove/installation fixture to the rear flange of the TEC. Remove the remove/installation fixture.

      6. Remove the guide pogo stick.

    1. SUBTASK 72-00-50-420-145-A00 Install the Rear Lock Nut to the LP Turbine Shaft (Pre SBE 72-0063)

    2. Refer to Figure.

    3. Install the rear lock nut to the LP Turbine Shaft and hand-tighten the nut.

    4. Attach the IAE 1F10037 Wrench support 1 off to the inner rear flange of the TEC.

    5. Install the IAE 1F10038 Torque wrench 1 off through the wrench support. Engage the torque wrench with the rear lock nut.

    6. Install the IAE 1F10039 Anti-torque adapter 1 off through the torque wrench. Lock the anti-torque adapter to the LP Turbine Shaft.

    7. Install the IAE 1F10016 Mechanical wrench 1 off to the torque wrench. Safety the anti-torque adapter to the mechanical wrench with the IAE 1F10040 Anchor wrench plate 1 off.

    8. Operate the mechanical wrench and torque the rear lock nut to 4000 lbfin o 6000 lbfin (452 Nm 678 Nm).

    9. Turn the rear lock nut through an angle of five to eight degrees.

    10. Operate the mechanical wrench to release the torque until the torque value is zero.

    11. Torque the rear lock nut to 4000 lbfin to 6000 lbfin (452 Nm to 678 Nm) again.

    12. Make a correlation mark between the mechanical wrench and the torque wrench.

    13. Turn the rear lock nut through an angle of five to eight degrees.

    14. Do Step again.

    15. Do Step again and check the correlation mark. The correlation mark must be not more than two degrees maximum of the same place.

    16. If the correlation mark is in the limit, turn again the rear lock nut through an angle of five to eight degrees.

    17. If the correlation mark is out of the limit, delete the correlation mark and do steps J. to M. again until the correlation mark is in the limit.

    18. Turn the rear lock nut through an angle of five to eight degrees.

    19. Align the slot of the rear lock nut with the slot of the LP Turbine Shaft Rear End. The alignment of the rear lock nut must be in the torque direction.

      1. Remove the tools from the engine as follows:

      2. Remove the anchor wrench plate and the mechanical wrench.

      3. Disengage the lock mechanism of the anti-torque adapter and remove the adapter.

      4. Remove the torque wrench.

      5. Remove the wrench support.

    20. Safety the rear lock nut with the locking ring and the internal retaining ring.

    1. SUBTASK 72-00-50-420-145-B00 Install the Rear Lock Nut to the LP Turbine Shaft (SBE 72-0063)

      SBE 72-0063: Announce the availability of a new turbine exhaust assembly.

    2. Refer to Figure.

    3. Install the rear lock nut to the LP Turbine Shaft and hand-tighten the nut.

    4. Attach the IAE 1P16374 Wrench support 1 off to the inner rear flange of the TEC.

    5. Install the IAE 1F10038 Torque wrench 1 off through the wrench support. Engage the torque wrench with the rear lock nut.

    6. Install the IAE 1F10039 Anti-torque adapter 1 off through the torque wrench. Lock the anti-torque adapter to the LP Turbine Shaft.

    7. Install the IAE 1F10016 Mechanical wrench 1 off to the torque wrench. Safety the anti-torque adapter to the mechanical wrench with the IAE 1F10040 Anchor wrench plate 1 off.

    8. Operate the mechanical wrench and torque the rear lock nut to 4000 lbfin to 6000 lbfin (452 Nm to 678 Nm).

    9. Turn the rear lock nut through an angle of five to eight degrees.

    10. Operate the mechanical wrench to release the torque until the torque value is zero.

    11. Torque the rear lock nut to 4000 lbfin to 6000 lbfin (452 Nm to 678 Nm) again.

    12. Make a correlation mark between the mechanical wrench and the torque wrench.

    13. Turn the rear lock nut through an angle of five to eight degrees.

    14. Do Step again.

    15. Do step Step again and check the correlation mark. The correlation mark must be no more than two degrees maximum of the same place.

    16. If the correlation mark is in the limit, turn again the lock nut through an angle of five to eight degrees.

    17. If the correlation mark is out of the limit, delete the correlation mark and do Step to Step again until the correlation mark is in the limit.

    18. Turn again the lock nut through an angle of five to eight degrees.

    19. Align the slot of the rear lock nut with the slot of the LP Turbine Shaft Rear End. The alignment of the rear lock nut must be in the torque direction.

      1. Remove the tools from the engine as follows:

      2. Remove the anchor wrench plate and the mechanical wrench.

      3. Disengage the lock mechanism of the anti-torque adapter and remove the adapter.

      4. Remove the torque wrench.

      5. Remove the wrench support.

    20. Safety the rear lock nut with the locking ring and the internal retaining ring.

    1. SUBTASK 72-00-50-420-180 Install the Oil Jet of the No. 5 Bearing

    2. Refer to Figure.

    3. Install ENGINE-NO.5 BEARING OIL JET AND FILTER (72-50-51, 01-120) toroidal sealing rings 2 off on both ends of the oil transfer tube.

    4. Install one end of the oil transfer tube into the ID of the oil jet. Push the transfer tube into the oil jet in order to permit the subsequent installation.

    5. Install the oil jet and align the eccentric diameter with the hole on the front flange of the No. 5 Bearing Compartment.

    6. Push the transfer tube from the rear with the IAE 1F10153 Installation rod 1 off until it is fully installed into the flange of the No. 5 Bearing Housing.

    7. Install the oil filter into the threaded hole of the oil jet. Torque the oil filter to 371.736 lbfin (42.0 Nm). Use the IAE 1P16426 remove/installation driver 1 off.

    1. SUBTASK 72-00-50-420-181 Connect the Oil Feed Tube of the No.5 Bearing

    2. Refer to Figure.

    3. Install ENGINE-EXHAUST CASE AND FITTINGS (72-50-53, 01-390) metallic seal 1 off to the flange of the oil feed tube. Install the oil feed tube to the No. 5 Bearing Compartment.

    4. Install the three bolts which attach the oil feed tube to the No. 5 Bearing Compartment. Torque the bolts to 101.784 lbfin (11.5 Nm).

    5. Install the bracket on the inner support of the case. Install the two bolts and locknuts. Torque to 101.784 lbfin (11.5 Nm).

    6. Install the clamp to the oil feed tube. Attach the clamp to the bracket with the bolt and the locknut. Torque to 17.701 lbfin (2.0 Nm).

    7. Install and align the bracket to the external flanges of the oil feed tube and case.

    8. Install the two bolts and locknuts which attach the bracket to the external flange of the case. Torque to 35.403 lbfin (4.0 Nm).

    9. Install the bolt and the locknut which attach the oil feed tube to the bracket. Torque to 101.784 lbfin (11.5 Nm).

    10. Make sure the No. 5 Pressure Tube passage is clear by blowing air through from outer case fitting and make sure it is exiting jets in the compartment.

    1. SUBTASK 72-00-50-420-146-B00 Install the Blind Cap to the LP Turbine Shaft (SBE 72-0037 and Pre SBE 72-0227)

      SBE 72-0037: Replacement of the LP Turbine Shaft Rear End Sealing Ring.

    2. Refer to Figure, Figure, Figure, Figure and Figure.

      1. Extend the sealing ring and install it to the blind cap as follows.

        NOTE

        Use of IAE 1J12259 Seal slider without IAE 1J12243 Sizing sleeve is not permitted.
      2. Put the blind cap ENGINE-LP TURBINE SHAFT (72-50-41, 01-150) on to a work bench with rear end down.

      3. Install the seal slider on to the blind cap.

      4. Lubricate the new ENGINE-LP TURBINE SHAFT (72-50-41, 01-160) sealing ring with CoMat 10-077 APPROVED ENGINE OILS.

      5. Lubricate the outer diameter faces of the seal slider and the blind cap with CoMat 10-077 APPROVED ENGINE OILS.

      6. Put the sealing ring on to the seal slider. The open side of the sealing ring must be in the down direction.

      7. CAUTION

        MOVE THE SEALING RING SMOOTHLY AND EQUALLY OVER THE ALL CIRCUMFERENCE, IF NOT SO, THE SEALING RING IS EXTENDED LOCALLY. LOCAL EXTENSION CAN CAUSE DAMAGE TO THE SEALING RING.

        Push the sealing ring down with four or more fingers until it is installed into the groove of the blind cap.

      8. Remove the seal slider from the blind cap.

      1. CAUTION

        DO NOT INSTALL THE BLIND CAP AND THE SEALING RING INTO THE LP TURBINE SHAFT BEFORE Step. THE SEALING DIAMETER IS EXTENDED. THE LP TURBINE SHAFT BORE CAN CAUSE DAMAGE TO THE EXTENDED SEALING RING.

        Make the sealing ring diameter smaller as follows.

      2. Put the sizing sleeve on to the work bench with the front end down.

      3. Lubricate the inner diameter face of the sizing sleeve and the outer diameter of the sealing ring with CoMat 10-077 APPROVED ENGINE OILS.

      4. Put the blind cap into the sizing sleeve. The diaphragm of the blind cap must be in a down direction.

      5. Slowly push down the blind cap until it touches the work bench.

      6. Keep the blind cap in the sizing sleeve for ten or more minutes.

      7. Remove the sizing sleeve from the blind cap.

      1. Examine the sealing ring.

      2. Make sure that there is no damage on the surface.

      3. CAUTION

        DO NOT CORRECT A TWISTED CONDITION OF THE SEALING RING. DISCARD THE TWISTED SEALING RING.

        Make sure that the sealing ring is not twisted.

    3. Install the blind cap to the LP Turbine Shaft. Use the IAE 1J12221 Impact hammer 1 off.

    4. Install the internal retaining ring ENGINE-LP TURBINE SHAFT (72-50-41, 01-100).

    1. SUBTASK 72-00-50-420-146-D00 Install the Blind Cap into the LP Turbine Shaft (SBE 72-0227)

    2. SBE 72-0227: Provide a new blind cap with decreased seal land height.

    3. Refer to Figure, Figure, Figure, Figure.

      1. Install the new ENGINE-LP TURBINE SHAFT (72-50-41, 01-160) sealing ring on to the blind cap ENGINE-LP TURBINE SHAFT (72-50-41, 01-150) as follows:

      2. Put the blind cap on to a work bench with the front end down.

      3. Install the IAE 1J12522 Seal slider 1 off on the blind cap.

      4. Lubricate the sealing ring with CoMat 10-077 APPROVED ENGINE OILS.

      5. Lubricate the outer diameter faces of the seal slider and the blind cap with CoMat 10-077 APPROVED ENGINE OILS.

      6. Put the sealing ring on the seal slider. The open side of the sealing ring must be in the up direction.

      7. CAUTION

        MOVE THE SEALING RING SMOOTHLY AND EQUALLY OVER ALL THE CIRCUMFERENCE. IF NOT SO, THE SEALING RING IS EXTENDED LOCALLY, LOCAL EXTENSION CAN CAUSE DAMAGE TO THE SEALING RING.

        Put the sealing ring down with four or more fingers until it is installed into the groove of the blind cap.

      8. Remove the seal slider from the blind cap.

      1. Examine the sealing ring.

      2. Make sure that there is no damage on the surface.

      3. CAUTION

        DO NOT CORRECT A TWISTED CONDITION OF THE SEALING RING. DISCARD THE TWISTED SEALING RING.

        Make sure that the sealing ring is not twisted. Refer to Figure.

    4. Install the blind cap into the LP Turbine Shaft. Use theIAE 1J12221 Impact hammer 1 off.

    5. CAUTION

      DO NOT USE THE INTERNAL RETAINING RING P/N RR295 WITH THE BLIND CAP P/N 5A1703.

      Install the internal retaining ring ENGINE-LP TURBINE SHAFT (72-50-41, 01-100).

    1. SUBTASK 72-00-50-420-147 Install the Compartment Cover

    2. Refer to Figure.

    3. Lubricate packing ENGINE-NO.5 BEARING COMPARTMENT COVER (72-58-01, 01-160) with CoMat 10-077 APPROVED ENGINE OILS. Install the packing on the groove of the compartment cover.

    4. Install the compartment cover to the TEC.

      1. Do a leak check of the compartment cover and oil tubes.

        1. WARNING

          IF YOU DO NOT SECURE THE COMPARTMENT COVER DURING THE LEAK TEST THERE IS A RISK OF PERSONAL INJURY FROM THE RELEASED COVER.

        2. Install the IAE 1P17523 Blank-off Plate 1 off to the No. 5 Bearing Outer Oil Feed Tube. Refer to Figure.

        3. Install the IAE 1P16354 Vacuum Test Adapter 1 off to the No. 5 Bearing Oil Scavenge Tube Outlet with three bolts (part of the adapter). Tighten the bolts. Refer to Figure.

        4. Attach the hose on the IAE 6F10029 Air flow test cart 1 off to the adapter.

        5. Control the air pressure to the adapter to 10 PSI (68.95 kPa).

        6. Apply CoMat 10-045 LEAK CHECK FLUID, BUBBLES-TYPE or CoMat 10-045A LEAK CHECK FLUID, BUBBLES-TYPE A around the cover and oil tube interfaces to check for leaks. Replace the seal of any leaking interface with a new seal.

        7. Do the leak test again.

        8. Remove the 12 work bolts.

    5. Install the rear thermal blanket on to the compartment cover. Align the bolt holes.

    6. Attach the 12 bolts. Torque the bolts to 101.784 lbfin (11.5 Nm).

    1. SUBTASK 72-00-50-420-201 Install the Adapter and the Plate to the TEC

      1. Install the IAE 1P16354 Vacuum Test Adapter 1 off to No. 5 Bearing Outer Oil Scavenge Tube, Figure.

      2. Make sure that the adapter has no damage.

      3. Lubricate the bolts, nuts and washers with CoMat 10-077 APPROVED ENGINE OILS.

      4. Attach the adapter to the No. 5 Bearing Outer Oil Scavenge Tube with four bolts. Torque the bolts to 85 lbfin to 105 lbfin (9.60 Nm to 11.86 Nm).

      1. Install the IAE 2F10368 Plate, Vacuum check 1 off to No. 5 bearing outer oil feed tube, Figure.

      2. Make sure that the plate has no damage.

      3. Lubricate the bolts, nuts and washers with CoMat 10-077 APPROVED ENGINE OILS.

      4. Attach the plate to No. 5 Bearing Outer Oil Feed with 3 bolts. Torque the bolts to 85 lbfin to 105 lbfin (9.60 Nm to 11.86 Nm).

    1. SUBTASK 72-00-50-420-202 Do an Evacuation Check for the No. 5 Bearing Compartment

    2. Refer to Figure.

    3. Connect the hose of IAE 6F10030 Vacuum test cart 1 off to the nipple of the IAE 1P16354 Vacuum Test Adapter 1 off.

    4. NOTE

      Refer to the manufacturers manual for the operation of the vacuum test cart.

      Attach the cart vacuum gage hose to the plug of the vacuum test adapter.

    5. Set the air pressure at the test port to -20inHg (-508 mmHg gage). Based on the ambient pressure, refer to the table below for the vacuum pressure in psia.

      Ambient Pressure of the Day (psia)

      Vacuum Pressure (psia)

      14.7

      4.9

      14.5

      4.7

      14.3

      4.5

      14.1

      4.3

      13.9

      4.1

      13.7

      3.9

      13.5

      3.7

      13.3

      3.5

      13.1

      3.3

      Vacuum pressure (psia) = Ambient pressure of the day (psia) - 9.8 psia

    6. Read the air flow indicated by the rotor meters on the vacuum test cart.

    7. Record the indicated air flow.

    8. If the indication is more than 10 PPH (4.54 kg per hour), reject the module.

    9. Stop the vacuum pump.

    1. SUBTASK 72-00-50-420-203 Remove the Vacuum Test Cart, the Adapter and the Plate

    2. Refer to Figure, Figure and Figure.

    3. Disconnect the hose of the vacuum test cart from the adapter. Refer to Figure.

    4. Remove the plate and the adapter. Refer to Figure and Figure.

    1. SUBTASK 72-00-50-420-148 Install the Module Dressings

    2. Install the module dressings. Refer to TASK 72-00-50-420-005 (INSTALLATION-007).

  1. Figure: Pre SBE 77-0001: Fits and Clearances at Interface N-50/10 and N-50/50

    Sheet 1

    Legend
    Pre SBE 77-0001: Fits and Clearances at Interface N-50/10 and N-50/50

    Sheet 1

    Close

    Figure: SBE 77-0001: Fits and Clearances at Interface N-50/10 and N-50/50 -

    Sheet 2

    Legend
    SBE 77-0001: Fits and Clearances at Interface N-50/10 and N-50/50 -

    Sheet 2

    Close

    Figure: Pre SBE 72-0142: Install the Carbon Seal and the Inner Race of the No. 5 Bearing

    Sheet 1

    Legend
    Pre SBE 72-0142: Install the Carbon Seal and the Inner Race of the No.5 Bearing

    Sheet 1

    Close

    Figure: SBE 72-0142: Install the Carbon Seal and the Inner Race of the No. 5 Bearing

    Sheet 2

    Legend
    SBE 72-0142: Install the Carbon Seal and the Inner Race of the No.5 Bearing

    Sheet 2

    Close

    Figure: Install the Guide Pogo Stick to the LP Turbine Shaft

    Install the Guide Pogo Stick to the LP Turbine Shaft

    Figure: Install the Remove/Installation Fixture

    Install the Remove/Installation Fixture

    Figure: Installation of the Bolts and Brackets at the Front Flange of the TEC

    Sheet 1

    Legend
    Installation of the Bolts and Brackets at the Front Flange of the TEC

    Sheet 1

    Close

    Figure: Installation of the Bolts and Brackets at the Front Flange of the TEC

    Sheet 2

    Legend
    Installation of the Bolts and Brackets at the Front Flange of the TEC

    Sheet 2

    Close

    Figure: Installation of the Bolts and Brackets at the Front Flange of the TEC

    Sheet 3

    Legend
    Installation of the Bolts and Brackets at the Front Flange of the TEC

    Sheet 3

    Close

    Figure: Installation of the Bolts and Brackets at the Front Flange of the TEC

    Sheet 4

    Legend
    Installation of the Bolts and Brackets at the Front Flange of the TEC

    Sheet 4

    Close

    Figure: Installation of the Bolts and Brackets at the Front Flange of the TEC

    Sheet 5

    Legend
    Installation of the Bolts and Brackets at the Front Flange of the TEC

    Sheet 5

    Close

    Figure: Installation of the Bolts and Brackets at the Front Flange of the TEC

    Sheet 6

    Legend
    Installation of the Bolts and Brackets at the Front Flange of the TEC

    Sheet 6

    Close

    Figure: Installation of the Bolts and Brackets at the Front Flange of the TEC

    Sheet 7

    Legend
    Installation of the Bolts and Brackets at the Front Flange of the TEC

    Sheet 7

    Close

    Figure: Install the Oil Jet and Filter of the No. 5 Bearing

    Install the Oil Jet and Filter of the No. 5 Bearing

    Figure: Install the Oil Feed Tube of the No. 5 Bearing

    Install the Oil Feed Tube of the No. 5 Bearing

    Figure: Install the Turbine Shaft Rear Lock Nut

    Install the Turbine Shaft Rear Lock Nut

    Figure: Install the Blind Cap

    Install the Blind Cap

    Figure: Installation of the Compartment Cover and the Rear Thermal Blanket

    Installation of the Compartment Cover and the Rear Thermal Blanket

    Figure: Installation of the Adapter to No.5 Bearing Outer Oil Scavenge Tube

    Installation of the Adapter to No.5 Bearing Outer Oil Scavenge Tube

    Figure: Installation of the Plate to No. 5 Bearing Outer Oil Feed Tube

    Installation of the Plate to No. 5 Bearing Outer Oil Feed Tube

    Figure: Connect the Fitting of the Vacuum Test Cart to the Adapter

    Connect the Fitting of the Vacuum Test Cart to the Adapter

    Figure: SBE 72-0037 and Pre SBE 72-0227: Installation of the Sealing Ring onto the Blind Cap

    Sheet 1

    Legend
    SBE 72-0037 and Pre SBE 72-0227: Installation of the Sealing Ring onto the Blind Cap

    Sheet 1

    Close

    Figure: SBE 72-0227: Installation of the Sealing Ring onto the Blind Cap

    Sheet 2

    Legend
    SBE 72-0227: Installation of the Sealing Ring onto the Blind Cap

    Sheet 2

    Close

    Figure: SBE 72-0037 and Pre SBE 72-0227: Installation of the Sealing Ring into the Sizing Sleeve

    SBE 72-0037 and Pre SBE 72-0227: Installation of the Sealing Ring into the Sizing Sleeve

    Figure: SBE 72-0037: Installed Condition of the Sealing Ring

    SBE 72-0037: Installed Condition of the Sealing Ring

    Figure: SBE 72-0037: Example of incorrect Installation of the Sealing Ring onto the Blind Cap

    SBE 72-0037: Example of incorrect Installation of the Sealing Ring onto the Blind Cap

    Figure: Install the plate No. 5 bearing outer feed tube

    Install the plate No. 5 bearing outer feed tube

    Figure: SBE 72-0037: Installation of Blind Cap and Retaining Ring

    SBE 72-0037: Installation of Blind Cap and Retaining Ring

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Updated fits and clearances tables to standard. (Editorial)

Link not Found
Manufacturer Code:03530
Enterprise Name:AMERICAN GAS AND CHEMICAL CO LTD
BU Name:AMERICAN GAS AND CHEMICAL CO LTD
Street:220 PEGASUS AVE
City:NORTHVALE
State:NJ
Zip Code:07647
Country:USA
Phone Number:1-201-767-7300, 1-800-526-1008
Fax Number:1-201-767-1741
Internet:www.amgas.com
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Link not Found
Manufacturer Code:00BB6
Supply Number:CoMat 07-038
Type:sp01
Supply Short Name:CoMat 07-038 AIR DRYING ENAMEL
Supply Name:CoMat 07-038 AIR DRYING ENAMEL
Specification Groups:
Doc NumberType
OMAT:7/22B (RR REF)IP9138 R1
JCR-029 (JAEC REF)
Suppliers:
ManufacturerRemarks
00BB6
K3504
Manufacturer Code:03530
Supply Number:CoMat 10-045
Type:sp01
Supply Short Name:CoMat 10-045 LEAK CHECK FLUID, BUBBLES-TYPE
Supply Name:CoMat 10-045 LEAK CHECK FLUID, BUBBLES-TYPE
Specification Groups:
Doc NumberType
LEAK TEC 372E
Suppliers:
ManufacturerRemarks
03530
Manufacturer Code:02570
Supply Number:CoMat 10-045A
Type:sp01
Supply Short Name:CoMat 10-045A LEAK CHECK FLUID, BUBBLES-TYPE
Supply Name:CoMat 10-045A LEAK CHECK FLUID, BUBBLES-TYPE
Specification Groups:
Doc NumberType
SNOOP LIQUID LEAK DETECTOR
Suppliers:
ManufacturerRemarks
02570
U9113
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X
Manufacturer Code:LOCAL
Tool Number:Electronic balance crane
Tool Name:Electronic balance crane
Manufacturer Code:0AM53
Tool Number:IAE 1F10016
Tool Name:IAE 1F10016 Mechanical wrench
Manufacturer Code:0AM53
Tool Number:IAE 1F10026
Tool Name:IAE 1F10026 Hydraulic hand pump
Manufacturer Code:0AM53
Tool Number:IAE 1F10033
Tool Name:IAE 1F10033 Hydraulic installation pusher
Manufacturer Code:0AM53
Tool Number:IAE 1F10034
Tool Name:IAE 1F10034 Hydraulic installation pusher
Manufacturer Code:0AM53
Tool Number:IAE 1F10037
Tool Name:IAE 1F10037 Wrench support
Manufacturer Code:0AM53
Tool Number:IAE 1F10038
Tool Name:IAE 1F10038 Torque wrench
Manufacturer Code:0AM53
Tool Number:IAE 1F10039
Tool Name:IAE 1F10039 Anti-torque adapter
Manufacturer Code:0AM53
Tool Number:IAE 1F10040
Tool Name:IAE 1F10040 Anchor wrench plate
Manufacturer Code:0AM53
Tool Number:IAE 1F10051
Tool Name:IAE 1F10051 Two cable sling
Manufacturer Code:0AM53
Tool Number:IAE 1F10073
Tool Name:IAE 1F10073 remove/installation fixture
Manufacturer Code:0AM53
Tool Number:IAE 1F10074
Tool Name:IAE 1F10074 Guide pogo stick
Manufacturer Code:0AM53
Tool Number:IAE 1F10075
Tool Name:IAE 1F10075 Support pedestal
Manufacturer Code:0AM53
Tool Number:IAE 1F10076
Tool Name:IAE 1F10076 Locking collar
Manufacturer Code:0AM53
Tool Number:IAE 1F10153
Tool Name:IAE 1F10153 Installation rod
Manufacturer Code:0AM53
Tool Number:IAE 1F10178
Tool Name:IAE 1F10178 Storage and Turnover adapter
Manufacturer Code:0AM53
Tool Number:IAE 1F10182
Tool Name:IAE 1F10182 Removal/installation drier
Manufacturer Code:0AM53
Tool Number:IAE 1J12221
Tool Name:IAE 1J12221 Impact hammer
Manufacturer Code:0AM53
Tool Number:IAE 1J12243
Tool Name:IAE 1J12243 Sizing sleeve
Manufacturer Code:0AM53
Tool Number:IAE 1J12259
Tool Name:IAE 1J12259 Seal slider
Manufacturer Code:0AM53
Tool Number:IAE 1J12522
Tool Name:IAE 1J12522 Seal slider
Manufacturer Code:0AM53
Tool Number:IAE 1M14086
Tool Name:IAE 1M14086 Supporting fixture
Manufacturer Code:0AM53
Tool Number:IAE 1P16354
Tool Name:IAE 1P16354 Vacuum Test Adapter
Manufacturer Code:0AM53
Tool Number:IAE 1P16374
Tool Name:IAE 1P16374 Wrench support
Manufacturer Code:0AM53
Tool Number:IAE 1P16426
Tool Name:IAE 1P16426 remove/installation driver
Manufacturer Code:0AM53
Tool Number:IAE 1P17523
Tool Name:IAE 1P17523 Blank-off Plate
Manufacturer Code:0AM53
Tool Number:IAE 2F10368
Tool Name:IAE 2F10368 Plate, Vacuum check
Manufacturer Code:0AM53
Tool Number:IAE 6F10029
Tool Name:IAE 6F10029 Air flow test cart
Manufacturer Code:0AM53
Tool Number:IAE 6F10030
Tool Name:IAE 6F10030 Vacuum test cart