DMC:V2500-A5-72-41-0000-00A-710A-B|Issue No:005|Issue Date:2020-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

V2500-A5

Common Information

TASK 72-41-00-440-001-B00 HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly, Assembly-001

General

Fig./item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig./item numbers are used. For the Service Bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig./item numbers.

For standard torque data and procedures refer to SPM TASK 70-41-00-400-501, SPM TASK 70-41-01-400-501 and SPM TASK 70-41-02-410-501.

Special torque data and assembly tolerances are included in this procedure.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS unless other lubricants are referred to in the procedure.

To identify, lubricate and install seal rings, refer to SPM TASK 70-44-01-400-501.

After assembly apply CoMat 07-038 AIR DRYING ENAMEL to any damaged surface protection, joint flanged and attach parts. Use the correct color of the air drying enamel. Refer to the SPM TASK 70-63-02-380-501.

The number for each circumferential location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

Refer to Figure and Figure for a sectional view of the HP compressor assembly.

This TASK gives the procedure to assemble the HP compressor rear cases and vanes on to the HP compressor rotor assembly. The procedure to install the HP compressor front cases on to the HP compressor rotor assembly by TASK 72-41-00-440-002-B00 (ASSEMBLY-002).

The practices and processes referred to in the procedure by the TASK/SUBTASK number are in SPM.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

Name	Manufacturer	Part Number / Identification	Quantity
Heating blanket	LOCAL	Heating blanket
Heat protection gloves	LOCAL	Heat protection gloves
IAE 1R18090 Safety support stand	0AM53	IAE 1R18090	1
IAE 1R18091 Support stand	0AM53	IAE 1R18091	1
IAE 1R18213 Alignment checking pin	0AM53	IAE 1R18213	1
IAE 1R18214 Build stand	0AM53	IAE 1R18214	1
IAE 1R18217 Lift fixture	0AM53	IAE 1R18217	1
IAE 1R18401 Support stand	0AM53	IAE 1R18401	1
IAE 1R18635 Spanner wrench	0AM53	IAE 1R18635	1
IAE 1R18636 Spanner Wrench	0AM53	IAE 1R18636	1
IAE 1R18637 Spanner Wrench	0AM53	IAE 1R18637	1
IAE 1R18693 Support ring	0AM53	IAE 1R18693	1
IAE 1R18831 Support ring	0AM53	IAE 1R18831	1

Consumables, Materials and Expendables

Name	Manufacturer	Part Number / Identification
CoMat 01-002 SOLVENT, DELETED.	X111X	CoMat 01-002
DELETED	LOCAL	DELETED
CoMat 02-271 ADHESIVE TAPE (DOUBLE SIDED)	LOCAL	CoMat 02-271
CoMat 04-011 JOINTING COMPOUND	LOCAL	CoMat 04-011
CoMat 07-038 AIR DRYING ENAMEL	k3504	CoMat 07-038
CoMat 08-013 COLD CURING SILICONE COMPOUND	X222X	CoMat 08-013
CoMat 10-070 ANTI-SEIZE COMPOUND	LOCAL	CoMat 10-070
CoMat 10-072 ANTISEIZE COMPOUND (MoDISULFIDE)	K6835	CoMat 10-072
CoMat 10-077 APPROVED ENGINE OILS	X333X	CoMat 10-077

Spares

Name	Manufacturer	Part Number / Identification	Quantity	Remark
Corrujoint gasket			3
Corrujoint gasket			1

Safety Requirements

CAUTION

DURING THE ASSEMBLY PROCEDURE, THE HP COMPRESSOR REAR AND FRONT CASE PARTS MUST NOT TOUCH OR DAMAGE THE HP COMPRESSOR ROTOR BLADES.

Procedure

1. Install IAE 1R18091 Support stand 1 off on to the IAE 1R18090 Safety support stand 1 off. Refer to Figure.
2. 1. Attach a suitable hoist to the lift eye part of universal sling adapter at the rear of the HP compressor shaft.
  2. Carefully lift the HP compressor rotor assembly at the rear. Make sure that the hoist is kept vertically above the universal sling adapter. Continue to lift the HP compressor rotor assembly until it is removed from the transport trolley.
  3. Align the HP compressor rotor assembly above the support stand adapter installed in the support stand.
  4. Slowly lower the HP compressor rotor assembly on to the support stand. Make sure the front universal sling adapter goes through the hole in the middle of the support stand adapter. Continue to lower the HP compressor rotor until the stage 3 disk touches the support stand adapter.
3. 1. Release the universal sling adapter locknut.
  2. Remove the trunnion pin and the lifting end of the universal sling adapter.
  3. Turn the adapter end of the universal sling adapter. This will disengage the dummy stub shaft location. Remove the adapter end of the universal sling adapter.
4. 1. Use the hoist installed in Step and vertically lift the HP compressor rotor assembly from the support stand.
  2. Align the HP compressor rotor assembly above the build stand.
  3. Slowly lower the HP compressor rotor assembly on to the build stand. Align the dummy stub shaft with the central housing in the build stand. Continue to lower the HP compressor rotor assembly until it is installed in the build stand.
  4. Remove the hoist.
5. 1. Release the universal sling adapter locknut.
  2. Remove the trunnion pin and the lifting end of the universal sling adapter.
  3. Turn the adapter end of the universal sling adapter. This will disengage the lifting adapter location. Remove the adapter end of the universal sling adapter.
6. Remove the lifting adapter from the rear end of the HP compressor shaft.
1. Refer to Figure.
2. 1. Put the two halves of the support stand on to the build stand.
  2. The two dowels in the build stand are to go between the support stand split lines.
  3. Align the six captive bolts, part of the support stand, with the six bolt holes in the build stand.
  4. Install the six captive bolts to attach the support stand to the build stand.
  5. Tighten the six captive bolts.
3. 1. Align the split line flanges of the support ring with the split lines on the support stand.
  2. Align the four bolt holes in each half of the support ring with the four bolt holes in the support stand.
  3. Install the eight bolts, part of the support stand, to attach the support ring to the support stand.
  4. Tighten the eight bolts.
1. Refer to Figure.
2. 1. Put the front support cone rear flange down on a clean work surface.
  2. Put the support cone stiffening ring rear flange down on a clean work surface.
  3. Install a heating blanket on to the support cone stiffening ring.
  4. Heat the support cone stiffening ring to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  5. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE SUPPORT CONE STIFFENING RING.
    Remove the heating blanket.
  6. Install the support cone stiffening ring on to the front support cone. Align the location dowel hole in the stiffening ring with the location dowel on the front support cone.
  7. Install eight slave nuts and bolts at equal distances, through the assembly flange.
  8. Tighten the eight slave nuts to pull the two parts together.
  9. Let the assembly become cool.
  10. Remove the eight slave nuts and bolts.
3. Install the front support cone and stiffening ring on to the support ring. The front flange of the support cone stiffening ring must be correctly located on the support ring.
4. Install the stage 7 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-450) on to the front support cone. Align the location hole in the stage 7 rotor path ring with the location dowel in the front support cone.
1. Refer to Figure, Figure and Figure.
2. All the stator vanes have been identified with their position numbers. Make sure they are installed at the correct positions during the assembly procedure.
3. 1. Pre SBE 72-0296: Install the four stage 7 stop vanes in to the stage 7 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-450) at the four stage 7 vane stops HPC Ring Cases And Related Parts (72-41-21, 03-480) positions. Engage the vanes in the stage 7 front liner HPC Ring Cases And Related Parts (72-41-21, 03-440). Make sure the four stop vanes are at the correct positions.
  2. SBE 72-0296: Install the four stage 7 stop vanes in to the stage 7 cone and rotor path assembly HPC Ring Cases And Related Parts (72-41-21, 03-300) at the four stage 7 vane stops HPC Ring Cases And Related Parts (72-41-21, 03-480) positions. Engage the vanes in the stage 7 front liner HPC Ring Cases And Related Parts (72-41-21, 03-440). Make sure the four stop vanes are at the correct positions.
  3. Push each stage 7 stop vane forward until the vane platform touches the stage 7 front liner.
4. 1. Install the vanes in a clockwise direction. Engage each of the vanes in the stage 7 front liner. Make sure the platform of the first vane that is installed touches the platform of the stage 7 stop vane. Push each subsequent vane clockwise as it is installed, until the vane platforms touch.
  2. Push each vane forward until the vane platform touches the stage 7 front liner.
  3. Install the 84 stage 7 stator vanes in four groups of 21 between the four stage 7 stop vanes.
5. 1. WARNING
    WHEN YOU USE CoMat 01-002 SOLVENT, DELETED. YOU MUST USE THE NECESSARY PROTECTIVE CLOTHING. DO NOT GET THE SOLVENT ON YOUR SKIN OR IN YOUR EYES. YOU MUST NOT SMOKE WHEN YOU USE THE SOLVENT AS THE VAPOR CHANGES AND BECOMES TOXIC.
    Clean the stator vane outer platforms with CoMat 01-002 SOLVENT, DELETED..
    NOTE
    Use only CoMat 02-271 ADHESIVE TAPE (DOUBLE SIDED) to attach the insulation strips of SBE 72-0612 standard to the HP compressor vanes.
  2. Apply a thin layer of CoMat 08-013 COLD CURING SILICONE COMPOUND to the stator vane platforms.
  3. Install the sealing strips on to the cold curing silicone compound.
1. Refer to Figure, Figure and Figure.
2. 1. Put the stage 7 case front flange down on to a clean work surface.
  2. Install a heating blanket on to the stage 7 case.
  3. Heat the stage 7 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  4. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 7 CASE ASSEMBLY.
    Remove the heating blanket.
  5. Install the stage 7 case on to the stage 7 rotor path ring and stator vanes. Align the location dowel hole in the stage 7 case front flange with the location dowel in the front support cone. Align the four stage 7 stops with the four stage 7 stop vanes.
  6. Install eight slave nuts and bolts to attach the stage 7 case to the stage 7 rotor path ring. Tighten the eight slave nuts to pull the stage 7 case on to the stage 7 rotor path ring. Set the eight slave bolts at equal distances around the stage 7 case front flange.
  7. Let the assembly become cool.
  8. Remove the eight slave nuts and bolts.
3. 1. Install the 37 bolts HPC Assembly (72-41-00, 01-552) and nuts HPC Assembly (72-41-00, 01-550) to attach the stage 7 case and rotor path ring to the front support cone and stiffening ring. Refer to detail identified at A.
  2. Torque the nuts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
  3. Locate the two halves stage 7 front heatshields on the spacers. Make sure the heatshield joint flanges are at the correct locations.
  4. Install the 10 bolts HPC Assembly (72-41-00, 01-544) and nuts HPC Assembly (72-41-00, 01-540) to attach stage 7 front heatshield.
  5. Torque the nuts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
1. SBE 72-0296: Engine-HP Compressor-Introduction of Integrel Front Support Cone/Stage 7 Rotor Path and Revised Heatshield and Fastener Configuration.
2. SBE 72-0343: Engine - HP Compressor ring cases - Introduction of integral HP Compressor cases and rotor paths.
3. Refer to Fig. 72-41-20-990-116-001 and Fig. 72-41-20-990-116-002.
4. Install the heating blanket on to the stage 8 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-500) front flange.
5. Heat the stage 7 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).
6. Remove the heating blanket.
7. WARNING
  YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 8 ROTOR PATH CASE ASSEMBLY.
  Align the location dowel in the stage 7 cone and rotor path assembly HPC Ring Cases And Related Parts (72-41-21,03-300) with the location dowel hole in the stage 8 rotor path case assembly front flange.
8. Install the stage 7 cone and rotor path assembly on to the stage 8 rotor path case assembly and stator vanes. Engage the stage 7 stator vanes front platforms in the liner in the stage 7 cone and rotor path assembly.
9. Install eight slave bolts to attach the stage 7 cone and rotor path assembly to the stage 8 rotor path case assembly. Install the bolts from the stage 8 rotor path case assembly. Stage them at equal distances around the flange.
10. Tighten the nuts in the correct sequence to pull the stage 7 cone and rotor path assembly on to the stage 8 rotor path case assembly.
11. Let the assembly become cool.
12. Do a check to make sure all the stage 7 stator vanes can be moved in their locations. Any vane that can not be moved must be replaced.
13. Remove the eight slave bolts installed in Step.
14. Install the 47 bolts HPC Assembly (72-41-00, 01-552) and nuts HPC Assembly (72-41-00, 01-550) to attach the stage 8 rotor path case assembly to the stage 7 cone and rotor path assembly. Install the bolts from the front of the stage 7 cone and rotor path assembly. Refer to detail A and B on Fig. 72-41-20-990-116-002 for the position of the bolts.
15. Torque the nuts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
1. Refer to Figure.
2. 1. Align the location dowel hole in the stage 8 rotor path ring with the location dowel in the stage 7 case assembly HPC Ring Cases And Related Parts (72-41-21, 03-500).
  2. Install the stage 8 rotor path ring on to the stage 7 case assembly.
1. Refer to Figure, Figure, Figure and Figure.
2. All the stator vanes have been identified with their position numbers. Make sure they are installed at the correct positions during the assembly procedure.
3. 1. Pre SBE 72-0343: Install the four stage 8 stop vanes in to the stage 8 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-600) at the four stage 8 stator vane stop HPC Ring Cases And Related Parts (72-41-21, 03-640) positions. Engage the vanes in the stage 8 front liner HPC Ring Cases And Related Parts (72-41-21, 03-590). Make sure the four stop vanes are at the correct positions.
  2. SBE 72-0343: Install the four stage 8 stop vanes in to the stage 8 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-500) at the four stage 8 stator vane stop HPC Ring Cases And Related Parts (72-41-21, 03-640) positions. Engage the vanes in the stage 8 front liner HPC Ring Cases And Related Parts (72-41-21, 03-590). Make sure the four stop vanes are at the correct positions.
  3. Push each stage 8 stop vane forward until the vane platform touches the stage 8 front liner.
4. 1. Install the vanes referred to in steps (3) to (6), in a clockwise direction. Engage each of the vanes in the stage 8 front liner. Make sure the platform of the first vane that is installed touches the platform of the stage 8 stop vane. Push each subsequent vane clockwise as it is installed until the vane platforms touch.
  2. Push each vane forward until the vane platform touches the stage 8 front liner.
  3. Install the 22 stage 8 stator vanes (HPC Stator Vanes (72-41-22, 03-150) (Pre SBE 72-0441)), HPC Stator Vanes (72-41-22, 03-400) and HPC Stator Vanes (72-41-22, 03-448) or HPC Stator Vanes (72-41-22, 03-450) between the two stage 8 stop vanes at the positions 12 o'clock and 3 o'clock.
  4. Between the two stage 8 stop vanes at the positions 3 o'clock and 6 o'clock. Install 20 stage 8 stator vanes (HPC Stator Vanes (72-41-22, 03-150) (Pre SBE 72-0441)), HPC Stator Vanes (72-41-22, 03-400) and HPC Stator Vanes (72-41-22, 03-448) or HPC Stator Vanes (72-41-22, 03-450) and the two stage 8 LH and RH intrascope vanes HPC Stator Vanes (72-41-22, 03-200) and HPC Stator Vanes (72-41-22, 03-250).
  5. Install the 22 stage 8 stator vanes (HPC Stator Vanes (72-41-22, 03-150) (Pre SBE 72-0441)), HPC Stator Vanes (72-41-22, 03-400) and HPC Stator Vanes (72-41-22, 03-448) or HPC Stator Vanes (72-41-22, 03-450) between the two stage 8 stop vanes at the positions 6 o'clock and 9 o'clock.
  6. Install the 22 stage 8 stator vanes (HPC Stator Vanes (72-41-22, 03-150) (Pre SBE 72-0441)), HPC Stator Vanes (72-41-22, 03-400) and HPC Stator Vanes (72-41-22, 03-448) or HPC Stator Vanes (72-41-22, 03-450) between the two stage 8 stop vanes at the positions 9 o'clock and 12 o'clock.
5. 1. WARNING
    WHEN YOU USE CoMat 01-002 SOLVENT, DELETED. YOU MUST USE THE NECESSARY PROTECTIVE CLOTHING. DO NOT GET THE SOLVENT ON YOUR SKIN OR IN YOUR EYES. YOU MUST NOT SMOKE WHEN YOU USE THE SOLVENT AS THE VAPOR CHANGES AND BECOMES TOXIC.
    Clean the stator vane outer platforms with CoMat 01-002 SOLVENT, DELETED..
    NOTE
    Use only CoMat 02-271 ADHESIVE TAPE (DOUBLE SIDED) to attach the insulation strips of SBE 72-0612 standard to the HP compressor vanes.
  2. Apply a thin layer of CoMat 08-013 COLD CURING SILICONE COMPOUND to the stator vane outer platforms.
  3. Install the sealing strips on to the cold curing silicone compound.
1. Refer to Figure and Figure.
2. 1. Put the stage 8 case front flange down on to a clean work surface.
  2. Install a heating blanket on to the stage 8 case.
  3. Heat the stage 8 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  4. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 8 CASE ASSEMBLY.
    Remove the heating blanket.
  5. Install the stage 8 case on to the stage 8 rotor path ring and stator vanes. Align the location dowel hole in the stage 8 case front flange with the location dowel in the stage 7 case rear flange. Align the four stage 8 stator stops with the four stage 8 stop vanes.
  6. Install the eight slave nuts and bolts to attach the stage 8 case to the stage 8 rotor path ring and stage 7 case. Tighten the slave nuts to pull the stage 8 case on to the stage 8 rotor path ring. Set the slave bolts at equal distances around the stage 8 case flange.
  7. Let the assembly become cool.
  8. Remove the eight slave nuts and bolts.
  9. Install IAE 1R18213 Alignment checking pin 1 off through the stage 8 case assembly borescope hole. Make sure the alignment checking pin easily goes in to the intrascope vanes hole.
  10. Remove the alignment checking pin.
3. 1. Install the 28 bolts HPC Assembly (72-41-00, 01-572) and nuts HPC Assembly (72-41-00, 01-570) to attach the stage 8 case to the stage 8 rotor path ring and stage 7 case. Refer to detail identified A at Figure. Make sure the bolts are correctly located on the stage 7 case.
  2. Torque the nuts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
  3. Locate the two halves of the stage 7 rear heatshield on the spacers. Make sure the heatshield joints are at the correct locations.
  4. Install the 10 bolts HPC Assembly (72-41-00, 01-564) to attach the stage 7 rear heatshield to the stage 7 case.
  5. Torque the 10 bolts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
1. SBE 72-0343: Engine - HP Compressor ring cases - Introduction of integral HP Compressor cases and rotor paths.
2. Refer to Figure, Figure and Figure.
3. 1. Put the stage 9 rotor path case assembly front flange down on to a clean work surface.
  2. Install a heating blanket on to the stage 9 rotor path case assembly.
  3. Heat the stage 9 rotor path case assembly to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  4. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 9 ROTOR PATH CASE ASSEMBLY.
    Remove the heating blanket.
  5. Install the stage 9 rotor path case assembly on to the stage 8 rotor path case assembly. Engage the stage 8 stator vanes rear platform in the liner in the stage 9 rotor path case assembly. Align the four stage 8 stator stops with the four stage 8 stop vanes. Align the dowel hole in the stage 9 rotor path case assembly front flange with the location dowel in the stage 8 rotor path case assembly.
  6. Install the eight slave nuts and bolts through the assembly joint flange. Space them at equal distances around the flange. Install the bolts from the stage 8 rotor path case assembly rear flange.
  7. Tighten the nuts in the correct sequence to pull the stage 8 rotor path case assembly on to the stage 9 rotor path case assembly. Make sure the flanges touch. Let the assembly become cool.
  8. Remove the eight slave nuts and bolts.
  9. Install IAE 1R18213 Alignment checking pin 1 off through the stage 8 case assembly borescope hole. Make sure the alignment checking pin easily goes in to the intrascope vanes hole.
  10. Remove the alignment checking pin.
4. 1. Install the 28 bolts HPC Assembly (72-41-00, 01-572) and nuts HPC Assembly (72-41-00, 01-570) to attach the stage 9 rotor path case assembly and the stage 8 rotor path case assembly. Refer to detail identified A at Figure. Make sure the bolts are correctly located on the stage 8 rotor path case assembly.
  2. Torque the nuts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
  3. Locate the two halves of the stage 7 rear heatshield on the spacers. Make sure the heatshield joints are at the correct locations.
  4. Install the 10 bolts HPC Assembly (72-41-00, 01-564) and 10 washers HPC Assembly (72-41-00, 01-565) to attach the stage 7 rear heatshield to the stage 8 rotor path case assembly.
  5. Torque the 10 bolts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
1. Refer to Figure and Figure.
2. 1. Align the location dowel hole in the stage 9 rotor path ring with the location dowel in the stage 8 case assembly.
  2. Install the stage 9 rotor path ring on to the stage 8 case assembly and stator vanes.
1. Refer to Figure, Figure, Figure and Figure.
2. All the stator vanes have been identified with their position numbers. Make sure they are installed at the correct positions during the assembly procedure.
3. 1. Pre SBE 72-0343: Install the eight stage 9 stop vanes in to the stage 9 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 03-750) at the four stage 9 stator vane stops HPC Ring Cases And Related Parts (72-41-21, 03-790) positions. Engage the vanes in the stage 9 front liner HPC Ring Cases And Related Parts (72-41-21, 03-740). Make sure the four stop vanes are at the correct positions.
  2. SBE 72-0343: Install the eight stage 9 stop vanes in to the stage 9 rotor path case assembly, at the stage 9 stator vane stops HPC Ring Cases And Related Parts (72-41-21, 03-790). Engage the vanes in the stage 9 rotor path case assembly. Install two stage 9 stop vanes at each of the stage stator vane stops.
  3. Push each stage 9 stop vane forward until the vane platform touches the stage 9 front liner.
4. 1. Install the vanes referred to in steps (3) to (6), in a clockwise direction. Engage each of the vanes in the stage 9 front liner. Make sure the platform of the first vane that is installed touches the platform of the stage 9 stop vane. Push each subsequent vane clockwise as it is installed until the vane platforms touch.
  2. Push each vane forward until the vane platform touches the stage 8 front liner.
  3. Install the 24 stage 9 stator vanes HPC Stator Vanes (72-41-22,04-400) and HPC Stator Vanes (72-41-22,04-448) or HPC Stator Vanes (72-41-22,04-450) between the two stage 9 stop vanes adjacent to the positions 12 o'clock and 3 o'clock.
  4. Between the two stage 9 stop vanes adjacent to the positions 3 o'clock and 6 o'clock. Install 22 stage 9 stator vanes HPC Stator Vanes (72-41-22,04-400) and HPC Stator Vanes (72-41-22,04-448) or HPC Stator Vanes (72-41-22,04-450) and the two stage 9 LH and RH intrascope vanes HPC Stator Vanes (72-41-22,04-200) and HPC Stator Vanes (72-41-22,04-250).
  5. Install the 24 stage 9 stator vanes HPC Stator Vanes (72-41-22,04-400) and HPC Stator Vanes (72-41-22,04-448) or HPC Stator Vanes (72-41-22,04-450) between the two stage 9 stop vanes adjacent to the positions 6 o'clock and 9 o'clock.
  6. Install the 24 stage 9 stator vanes HPC Stator Vanes (72-41-22,04-400) and HPC Stator Vanes (72-41-22,04-448) or HPC Stator Vanes (72-41-22,04-450) between the two stage 9 stop vanes adjacent to the positions 9 o'clock and 12 o'clock.
5. 1. WARNING
    WHEN YOU USE CoMat 01-002 SOLVENT, DELETED. YOU MUST USE THE NECESSARY PROTECTIVE CLOTHING. DO NOT GET THE SOLVENT ON YOUR SKIN OR IN YOUR EYES. YOU MUST NOT SMOKE WHEN YOU USE THE SOLVENT AS THE VAPOR CHANGES AND BECOMES TOXIC.
    Clean the stator vane outer platforms with CoMat 01-002 SOLVENT, DELETED..
    NOTE
    Use only CoMat 02-271 ADHESIVE TAPE (DOUBLE SIDED) to attach the insulation strips of SBE 72-0612 standard to the HP compressor vanes.
  2. Apply a thin layer of CoMat 08-013 COLD CURING SILICONE COMPOUND to the stator vane platforms.
  3. Install the sealing strips on to the cold curing silicone compound.
1. Refer to Figure, Figure and Figure.
2. 1. Put the stage 9 case front flange down on to a clean work surface.
  2. Install a heating blanket on to the stage 9 case.
  3. Heat the stage 9 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  4. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 9 CASE.
    Remove the heating blanket.
  5. Install the stage 9 case on to the stage 9 rotor path ring and stator vanes. Align the location dowel hole in the stage 9 case front flange with the location dowel in the stage 8 case rear flange. Align the four stage 9 stator stops with the stage 9 stop vane slots.
  6. Install eight slave nuts and bolts to attach the stage 9 case to the stage 9 rotor path ring and stage 8 case. Tighten the slave nuts to pull the stage 9 case on to the stage 9 rotor path ring. Set the slave bolts at equal distances around the stage 9 case flange.
  7. Let the assembly become cool.
  8. Remove the eight slave nuts and bolts.
  9. Install IAE 1R18213 Alignment checking pin 1 off through the stage 9 case assembly borescope hole. Make sure the alignment checking pin easily goes in to the intrascope vanes hole.
  10. Remove the alignment checking pin.
3. 1. Install the 37 bolts HPC Assembly (72-41-00,01-592) and nuts HPC Assembly (72-41-00,01-590) which attach the stage 9 case to the stage 9 rotor path ring and the stage 8 case. Refer to Figure detail identified at A. Make sure the bolts are correctly located on the stage 9 case.
  2. Torque the nuts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
4. 1. Install the stage 8 heatshield on to the stage 8 case HPC Ring Cases And Related Parts (72-41-21,03-650).
  2. Engage the front of the stage 8 heatshield between the stage 7 rear heatshield and the stage 8 case. Make sure that the hole in the stage 8 heatshield is installed over the borescope access position on the stage 8 case.
  3. Push the stage 8 heatshield fully forward.
5. 1. Locate the two halves of the stage 9 heatshield on the spacers. Make sure the heatshield joint flanges are at the correct locations. Locate the stage 9 heatshield outer flange on top of the stage 8 heatshield.
  2. Install the 10 bolts HPC Assembly (72-41-00,01-584) to attach the stage 9 front heatshield to the stage 9 case.
  3. Torque the 10 bolts to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
1. SBE 72-0343: Engine - HP compressor ring cases - Introduction of integral HP compressor cases and rotor paths.
2. Refer to Figure, Figure and Figure.
3. 1. Put the stage 10 rotor path case assembly front flange down on to a clean work surface.
  2. Install a heating blanket on to the stage 10 rotor path case assembly.
  3. Heat the stage 10 rotor path case assembly to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  4. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 10 ROTOR PATH CASE ASSEMBLY.
    Remove the heating blanket.
  5. Install the stage 10 rotor path case assembly to the stage 9 rotor path case assembly. Align the dowel hole in the stage 10 rotor path case assembly front flange with the location dowel in the stage 9 rotor path case assembly. Align the four stage 9 stator stops with the stage 9 stop vane slots.
  6. Install eight slave nuts and bolts through the assembly joint flange. Space them at equal distances around the flange. Install the bolts from the stage 10 rotor path case assembly front flange.
  7. Tighten the nuts in the correct sequence to pull the stage 10 rotor path case assembly on to the stage 9 rotor path case assembly.
  8. Let the assembly become cool.
  9. Remove the eight slave nuts and bolts.
  10. Install IAE 1R18213 Alignment checking pin alignment checking pin 1 off through the stage 9 case assembly borescope hole. Make sure the alignment checking pin easily goes in to the intrascope vanes hole.
  11. Remove the alignment checking pin.
4. 1. Install the 37 dee headed bolts HPC Assembly (72-41-00,01-592) and nuts HPC Assembly (72-41-00,01-590) to attach the stage 10 rotor path case assembly to the stage 9 rotor path case assembly. Refer to Figure detail identified at A. Make sure the bolts are correctly located on the stage 10 rotor path case assembly.
  2. Torque the nuts in the correct sequence to 36 to 45 lbfin (4 to 5 Nm).
5. 1. Install the stage 8 heatshield on to the stage 9 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21,03-650).
  2. Engage the front of the stage 8 heatshield between the stage 7 rear heatshield and the stage 9 rotor path case assembly. Make sure that the hole in the stage 8 heatshield is installed over the borescope access position on the stage 9 rotor path case assembly.
  3. Push the stage 8 heatshield fully forward.
6. 1. Locate the two halves of the stage 9 heatshield on the spacers. Make sure the heatshield joint flanges are at the correct locations. Locate the stage 9 heatshield outer flange on top of the stage 8 heatshield.
  2. Install the 10 bolts HPC Assembly (72-41-00,01-584) to attach the stage 9 front heatshield to the stage 10 rotor path case assembly.
  3. Torque the 10 bolts to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
1. SBE 72-0477: Engine - HP compressor ring cases - Deletion of stage 8 to 11 heatshields.
2. Refer to Figure and Figure.
3. 1. Put the stage 9 case front flange down on to a clean work surface.
  2. Install a heating blanket on to the stage 9 case.
  3. Heat the stage 9 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  4. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 9 CASE.
    Remove the heating blanket.
  5. Install the stage 9 case on to the stage 9 rotor path ring and stator vanes. Align the location dowel hole in the stage 9 case front flange with the location dowel in the stage 8 case rear flange. Align the four stage 9 stator stops with the stage 9 stop vane slots.
  6. Install eight slave nuts and bolts to attach the stage 9 case to the stage 9 rotor path ring and stage 8 case. Tighten the slave nuts to pull the stage 9 case on to the stage 9 rotor path ring. Set the slave bolts at equal distances around the stage 9 case flange.
  7. Let the assembly become cool.
  8. Remove the eight slave nuts and bolts.
  9. Install IAE 1R18213 Alignment checking pin 1 off through the stage 9 case assembly borescope hole. Make sure the alignment checking pin easily goes in to the intrascope vanes hole.
  10. Remove the alignment checking pin.
4. 1. Install the 37 bolts HPC Assembly (72-41-00,01-592) and nuts HPC Assembly (72-41-00,01-590) which attach the stage 9 case to the stage 9 rotor path ring and the stage 8 case. Refer to Figure detail identified at A. Make sure the bolts are correctly located on the stage 9 case.
  2. Torque the nuts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
1. SBE 72-0343: Engine - HP compressor ring cases - Introduction of integral HP compressor cases and rotor paths.
2. SBE 72-0477: Engine - HP compressor ring cases - Deletion of stage 8 to 11 heatshields.
3. Refer to Figure and Figure.
4. 1. Put the stage 10 rotor path case assembly front flange down on to a clean work surface.
  2. Install a heating blanket on to the stage 10 rotor path case assembly.
  3. Heat the stage 10 rotor path case assembly to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  4. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 10 ROTOR PATH CASE .
    Remove the heating blanket.
  5. Install the stage 10 rotor path case assembly to the stage 9 rotor path case assembly. Align the dowel hole in the stage 10 rotor path case assembly front flange with the location dowel in the stage 9 rotor path case assembly. Align the four stage 9 stator stops with the stage 9 stop vane slots.
  6. Install eight slave nuts and bolts through the assembly joint flange. Space them at equal distances around the flange. Install the bolts from the stage 10 rotor path case assembly front flange.
  7. Tighten the nuts in the correct sequence to pull the stage 10 rotor path case assembly on to the stage 9 rotor path case assembly.
  8. Let the assembly become cool.
  9. Remove the eight slave nuts and bolts.
  10. Install IAE 1R18213 Alignment checking pin 1 off through the stage 9 case assembly borescope hole. Make sure the alignment checking pin easily goes in to the intrascope vanes hole.
  11. Remove the alignment checking pin.
5. 1. Install the 37 dee headed bolts HPC Assembly (72-41-00,01-592) and nuts HPC Assembly (72-41-00,01-590) to attach the stage 10 rotor path case assembly to the stage 9 rotor path case assembly. Refer to Figure detail identified at A. Make sure the bolts are correctly located on the stage 10 rotor path case assembly.
  2. Torque the nuts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
1. Refer to Figure and Figure.
2. 1. Align the location dowel hole in the stage 10 rotor path ring with the location dowel in the stage 9 case assembly.
  2. Install the stage 10 rotor path ring on to the stage 9 case assembly and stator vanes.
1. Refer to Figure and Figure.
2. All the stator vanes have been identified with their position numbers. Make sure they are installed at the correct positions during the assembly procedure.
3. 1. Pre SBE 72-0343: Install the four stage 10 stop vanes in to the stage 10 rotor path ring HPC Ring Cases And Related Parts (72-41-21,04-300) at the four stage 10 stator vane stops HPC Ring Cases And Related Parts (72-41-21,04-330) positions. Engage the vanes in the stage 10 front liner HPC Ring Cases And Related Parts (72-41-21,04-290). Make sure the four stop vanes are at the correct positions.
  2. SBE 72-0343: Install the four stage 10 stop vanes in to the stage 10 rotor path case assembly at the stage 10 stator vane stops. Engage the vanes in the stage 10 front liner HPC Ring Cases And Related Parts (72-41-21,04-290). Make sure the stage 10 stator vane stops are engaged in the slots in the stage 10 stop vanes.
  3. Push each stage 10 stop vane forward until the vane platform touches the stage 10 front liner.
4. 1. Install the vanes referred to in step (3), in a clockwise direction. Engage each of the vanes in the stage 10 front liner. Make sure the platform of the first vane that is installed touches the platform of the stage 10 stop vane. Push each subsequent vane clockwise as it is installed until the vane platforms touch.
  2. Push each vane forward until the vane platform touches the stage 10 front liner.
  3. Install the 92 stage 10 stator vanes in four groups of 23 between the four stage 10 stop vanes.
5. 1. WARNING
    WHEN YOU USE CoMat 01-002 SOLVENT, DELETED. INHIBITED AND STABILIZED TRICHLOROETHANEYOU MUST USE THE NECESSARY PROTECTIVE CLOTHING. DO NOT GET THE SOLVENT ON YOUR SKIN OR IN YOUR EYES. YOU MUST NOT SMOKE WHEN YOU USE THE SOLVENT AS THE VAPOR CHANGES AND BECOMES TOXIC.
    Clean the stator vane outer platforms with CoMat 01-002 SOLVENT, DELETED..
    NOTE
    Use only CoMat 02-271 ADHESIVE TAPE (DOUBLE SIDED) to attach the insulation strips of SBE 72-0612 standard to the HP compressor vanes.
  2. Apply a thin layer of CoMat 08-013 COLD CURING SILICONE COMPOUND to the stator platforms.
  3. Install the sealing strips on to the cold curing silicone compound.
1. Refer to Figure and Figure.
2. 1. Put the stage 10 case front flange down on a clean work surface.
  2. Install a heating blanket on to the stage 10 case.
  3. Heat the stage 10 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  4. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 10 CASE.
    Remove the heating blanket.
  5. Install the stage 10 case on to the stage 10 rotor path ring and stator vanes. Align the location dowel hole in the stage 10 case front flange with the location dowel in the stage 9 case rear flange. Align the four stage 10 stator stops with the stage 10 stop vanes.
  6. Install eight slave bolts and nuts to attach the stage 10 case to the stage 10 rotor path ring and stage 9 case. Set the slave bolts at equal distances around the stage 10 case flange. Tighten the slave nuts to pull the stage 10 case on to the stage 10 rotor path ring.
  7. Let the assembly become cool.
  8. Remove the eight slave nuts and bolts.
3. 1. Install the 37 bolts HPC Assembly (72-41-00,01-612) and nuts HPC Assembly (72-41-00,01-610) which attach the stage 10 case to the stage 10 rotor path ring and stage 9 case. Refer to Figure detail at A. Make sure the bolts are correctly located on the stage 10 case flange.
  2. Use IAE 1R18636 Spanner Wrench1 off or IAE 1R18635 Spanner wrench off to tighten the nuts.
  3. Use IAE 1R18637 Spanner Wrench w 1 off to torque the nuts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
4. 1. Locate the two halves of the stage 10 front heatshield on the spacers. Make sure the heatshield joint flanges are at the correct locations.
  2. Install the 10 bolts HPC Assembly (72-41-00,01-604) and nuts HPC Assembly (72-41-00,01-600) to attach the stage 10 front heatshield to the stage 10 case. Use the tools detailed in step C.(2) to tighten the nuts.
  3. Torque the nuts to 36 lbfin to 45 lbfin (4 Nm to 5 Nm). Use the tool given in step C.(3) to torque the nuts.
1. SBE 72-0343: Engine - HP compressor ring cases - Introduction of integral HP compressor cases and rotor paths.
2. Refer to Figure and Figure.
3. 1. Put the stage 11 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21,04-350) front flange down on to a clean work surface.
  2. Install a heating blanket on to the stage 11 rotor path case assembly.
  3. Heat the stage 11 rotor path case assembly to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  4. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 11 ROTOR PATH CASE ASSEMBLY.
    CAUTION
    YOU MUST MAKE SURE THE STAGE 10 STATOR VANES ENGAGE CORRECTLY IN THE STAGE 11 ROTOR PATH CASE ASSEMBLY.
    Remove the heating blanket.
  5. Install the stage 11 rotor path case assembly on to the stage 10 rotor path case assembly and the stage 10 stator vanes. Align the dowel hole in the stage 11 rotor path case assembly with the location dowel in the stage 10 rotor path case assembly.
  6. Install eight slave nuts and bolts through the assembly joint flange. Space them at equal distances around the flange. Install the bolts from the stage 11 rotor path case assembly flange. Tighten the nuts in the correct sequence to pull the stage 11 rotor path case assembly on to the stage 10 rotor path case assembly.
  7. Let the assembly become cool.
  8. Remove the eight slave nuts and bolts.
4. 1. Install the 37 bolts HPC Assembly (72-41-00,01-612) and nuts HPC Assembly (72-41-00,01-610) which attach the stage 11 rotor path case assembly to the stage 10 rotor path case assembly. Refer to Figure detail at A. Make sure the bolts are correctly located on the stage 10 case flange.
  2. Use IAE 1R18636 Spanner Wrench 1 off or IAE 1R18635 Spanner wrench spanner 1 off to tighten the nuts.
  3. Use IAE 1R18637 Spanner Wrench 1 off to torque the nuts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
5. 1. Locate the two halves of the stage 10 front heatshield on the spacers. Make sure the heatshield joint flanges are at the correct locations.
  2. Install the 10 bolts HPC Assembly (72-41-00,01-604) and nuts HPC Assembly (72-41-00,01-600) to attach the stage 10 front heatshield to the stage 11 rotor path case assembly. Use the tools detailed in step C.(2) to tighten the nuts.
  3. Torque the nuts to 36 lbfin to 45 lbfin (4 Nm to 5 Nm). Use the tool given in step C.(3) to torque the nuts.
1. SBE 72-0477: Engine - HP compressor ring cases - Deletion of stage 8 to 11 heatshields.
2. Refer to Figure and Figure.
3. 1. Put the stage 10 case front flange down on a clean work surface.
  2. Install a heating blanket on to the stage 10 case.
  3. Heat the stage 10 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  4. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 10 CASE.
    Remove the heating blanket.
  5. Install the stage 10 case on to the stage 10 rotor path ring and stator vanes. Align the location dowel hole in the stage 10 case front flange with the location dowel in the stage 9 case rear flange. Align the four stage 10 stator stops with the stage 10 stop vanes.
  6. Install eight slave bolts and nuts to attach the stage 10 case to the stage 10 rotor path ring and stage 9 case. Set the slave bolts at equal distances around the stage 10 case flange. Tighten the slave nuts to pull the stage 10 case on to the stage 10 rotor path ring.
  7. Let the assembly become cool.
  8. Remove the eight slave nuts and bolts.
4. 1. Install the 37 bolts HPC Assembly (72-41-00,01-612) and nuts HPC Assembly (72-41-00,01-610) which attach the stage 10 case to the stage 10 rotor path ring and stage 9 case. Refer to Figure detail at A. Make sure the bolts are correctly located on the stage 10 case flange.
  2. Use IAE 1R18636 Spanner Wrench 1 off or IAE 1R18635 Spanner wrench spanner 1 off to tighten the nuts.
  3. Use IAE 1R18637 Spanner Wrench 1 off to torque the nuts in the correct sequence to 36 to 45 lbfin (4 Nm to 5 Nm).
1. SBE 72-0343: Engine - HP compressor ring cases - Introduction of integral HP compressor cases and rotor paths.
2. SBE 72-0477: Engine - HP compressor ring cases - Deletion of stage 8 to 11 heatshields.
3. Refer to Figure.
4. 1. Put the stage 11 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21,04-350) front flange down on to a clean work surface.
  2. Install a heating blanket on to the stage 11 rotor path case assembly.
  3. Heat the stage 11 rotor path case assembly to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  4. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 11 ROTOR PATH CASE ASSEMBLY.
    CAUTION
    YOU MUST MAKE SURE THE STAGE 10 STATOR VANES ENGAGE CORRECTLY IN THE STAGE 11 ROTOR PATH CASE ASSEMBLY.
    Remove the heating blanket.
  5. Install the stage 11 rotor path case assembly on to the stage 10 rotor path case assembly and the stage 10 stator vanes. Align the dowel hole in the stage 11 rotor path case assembly with the location dowel in the stage 10 rotor path case assembly.
  6. Install eight slave nuts and bolts through the assembly joint flange. Space them at equal distances around the flange. Install the bolts from the stage 11 rotor path case assembly flange. Tighten the nuts in the correct sequence to pull the stage 11 rotor path case assembly on to the stage 10 rotor path case assembly.
  7. Let the assembly become cool.
  8. Remove the eight slave nuts and bolts.
5. 1. Install the 37 bolts HPC Assembly (72-41-00,01-612) and nuts HPC Assembly (72-41-00,01-610) which attach the stage 11 rotor path case assembly to the stage 10 rotor path case assembly. Refer to Figure detail at A. Make sure the bolts are correctly located on the stage 10 case flange.
  2. Use IAE 1R18636 Spanner Wrench 1 off or IAE 1R18635 Spanner wrench 1 off to tighten the nuts.
  3. Use IAE 1R18637 Spanner Wrench 1 off to torque the nuts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
1. Refer to Figure.
2. 1. Align the location dowel hole in the stage 11 rotor path ring with the location dowel in the stage 10 case assembly.
  2. Install the stage 11 rotor path ring on to the stage 10 case assembly and stator vanes.
1. Refer to Figure, Figure, Figure and Figure.
2. All the stator vanes have been identified with their position numbers. Make sure they are installed at the correct positions during the assembly procedure.
3. 1. Pre SBE 72-0343: Install the four stage 11 stop vanes in to the stage 11 rotor path ring HPC Ring Cases And Related Parts (72-41-21, 04-550) at the four stage 11 stator vane stops HPC Ring Cases And Related Parts (72-41-21, 04-590) positions. Engage the vanes in the stage 11 front liner HPC Ring Cases And Related Parts (72-41-21, 04-540). Make sure the four stop vanes are at the correct positions.
  2. SBE 72-0343: Install the four stage 11 stop vanes in to the stage 11 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 04-350) at the stage 11 stator vane stops HPC Ring Cases And Related Parts (72-41-21, 04-590). Engage the vanes in the stage 11 rotor path case assembly. Make sure the stage 11 stator vane stops are engaged in the slots in the stage 11 stop vanes.
  3. Push each stage 11 stop vane forward until the vane platform touches the stage 11 front liner.
4. 1. Install the vanes referred to in steps (3) to (6), in a clockwise direction. Engage each of the vanes in the stage 11 front liner. Make sure the platform of the first vane that is installed touches the platform of the stage 11 stop vane. Push each subsequent vane clockwise as it is installed until the vane platforms touch.
  2. Push each vane forward until the vane platform touches the stage 11 front liner.
  3. Install the 26 stage 11 stator vanes (HPC Stator Vanes (72-41-22, 06-150) (Pre SBE 72-0441)), HPC Stator Vanes (72-41-22, 06-400) and HPC Stator Vanes (72-41-22, 06-448) or HPC Stator Vanes (72-41-22, 06-450) between the two stage 11 stop vanes adjacent to the positions 12 o'clock and 3 o'clock.
  4. Between the two stage 11 stop vanes adjacent to the positions 3 o'clock and 6 o'clock, install 24 stage 11 stator vanes (HPC Stator Vanes (72-41-22, 06-150) (Pre SBE 72-0441)), HPC Stator Vanes (72-41-22, 06-400) and HPC Stator Vanes (72-41-22, 06-448) or HPC Stator Vanes (72-41-22, 06-450) and the two stage 11 LH and RH intrascope vanes HPC Stator Vanes (72-41-22, 06-200) and HPC Stator Vanes (72-41-22, 06-250).
  5. Install the 26 stage 11 stator vanes (HPC Stator Vanes (72-41-22, 06-150) (Pre SBE 72-0441)), HPC Stator Vanes (72-41-22, 06-400) and HPC Stator Vanes (72-41-22, 06-448) or HPC Stator Vanes (72-41-22, 06-450) between the two stage 11 stop vanes adjacent to the positions 6 o'clock and 9 o'clock.
  6. Install the 26 stage 11 stator vanes (HPC Stator Vanes (72-41-22, 06-150) (Pre SBE 72-0441)), HPC Stator Vanes (72-41-22, 06-400) and HPC Stator Vanes (72-41-22, 06-448) or HPC Stator Vanes (72-41-22, 06-450) between the two stage 11 stop vanes adjacent to the positions 9 o'clock and 12 o'clock.
5. 1. WARNING
    WHEN YOU USE CoMat 01-002 SOLVENT, DELETED. YOU MUST USE THE NECESSARY PROTECTIVE CLOTHING. DO NOT GET THE SOLVENT ON YOUR SKIN OR IN YOUR EYES. YOU MUST NOT SMOKE WHEN YOU USE THE SOLVENT AS THE VAPOR CHANGES AND BECOMES TOXIC.
    NOTE
    Use only CoMat 02-271 ADHESIVE TAPE (DOUBLE SIDED) to attach the insulation strips of SBE 72-0612 standard to the HP compressor vanes.
    Clean the stator vanes outer platform with CoMat 01-002 SOLVENT, DELETED..
  2. Apply a thin layer of CoMat 08-013 COLD CURING SILICONE COMPOUND to the stator vane platform.
  3. Install the sealing strips on to the cold curing silicone compound.
1. Refer to Figure and Figure.
2. 1. Put the stage 11 case front flange down on a clean work surface.
  2. Install a heating blanket on to the stage 11 case.
  3. Heat the stage 11 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  4. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 11 CASE.
    Remove the heating blanket.
  5. Install the stage 11 case on to the stage 11 rotor path ring and stator vanes. Align the location dowel hole in the stage 11 case front flange with the location dowel in the stage 10 case rear flange. Align the four stage 11 stator stops with the stage 11 stop vanes.
  6. Install eight slave bolts and nuts to attach the stage 11 case to the stage 11 rotor path ring. Set the slave bolts at equal distances around the flange. Tighten the slave nuts to pull the stage 11 case on to the stage 11 rotor path ring.
  7. Let the assembly become cool.
  8. Remove the eight slave nuts and bolts.
  9. Install IAE 1R18213 Alignment checking pin 1 off through the stage 11 case assembly borescope hole. Make sure the alignment checking pin easily goes into the intrascope vanes hole.
  10. Remove the alignment checking pin.
3. 1. Install the 37 bolts HPC Assembly (72-41-00, 01-632) and nuts HPC Assembly (72-41-00, 01-630) which attach the stage 11 case to the stage 11 rotor path ring and stage 10 case. Make sure the bolts are correctly located on the stage 10 case rear flange. Refer to Figure detail A.
  2. Torque the 37 nuts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
4. 1. Locate the two halves of the stage 10 rear heatshield on the spacers. Make sure the heatshield joint flanges are at the correct locations.
  2. Install the 10 bolts HPC Assembly (72-41-00, 01-624) to attach the stage 10 rear heatshields to the stage 10 case.
  3. Torque the 10 bolts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
5. 1. Install the stage 11 heatshield on to the stage 11 case HPC Ring Cases And Related Parts (72-41-21,04-600).
  2. Engage the front of the stage 11 heatshield between the stage 10 rear heatshield and the stage 11 case. Make sure that the hole in the stage 11 heatshield is installed over the borescope access position on the stage 11 case.
  3. Push the stage 11 heatshield fully forward.
1. SBE 72-0343: Engine - HP compressor ring cases - Introduction of integral HP compressor cases and rotor paths.
2. Refer to Figure and Figure.
3. 1. Put the stage 12 rotor path case assembly front flange down on a clean work surface.
  2. Install a heating blanket on to the stage 12 rotor path case assembly.
  3. Heat the stage 12 rotor path case assembly to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  4. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 12 ROTOR PATH CASE ASSEMBLY.
    Remove the heating blanket.
  5. Install the stage 12 rotor path case assembly on to the stage 11 rotor path case assembly. Align the dowel hole in the stage 12 rotor path case assembly with the location dowel in the stage 11 rotor path case assembly. Align the four stage 11 stator stops with the stage 11 stop vanes.
  6. Install eight slave nuts and bolts through the assembly joint flange. Space them at equal distances around the flange. Install the bolts from the stage 11 rotor path case assembly flange. Tighten the nuts in the correct sequence to pull the stage 12 rotor path case assembly on to the stage 11 rotor path case assembly.
  7. Let the assembly become cool.
  8. Remove the eight slave nuts and bolts.
  9. Install IAE 1R18213 Alignment checking pin 1 off through the stage 12 rotor path case assembly borescope hole. Make sure the alignment checking pin easily goes into the intrascope vanes hole.
  10. Remove the alignment checking pin.
4. 1. Install the 37 bolts HPC Assembly (72-41-00, 01-632) and nuts HPC Assembly (72-41-00, 01-630) which attach the stage 12 rotor path case assembly to the stage 11 rotor path case assembly. Make sure the bolts are correctly located on the stage 11 rotor path case assembly rear flange. Refer to Figure detail A.
  2. Torque the 37 nuts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
5. 1. Locate the two halves of the stage 10 rear heatshield on the spacers. Make sure the heatshield joint flanges are at the correct locations.
  2. Install the 10 bolts HPC Assembly (72-41-00, 01-624) to attach the stage 10 rear heatshields to the stage 11 rotor path case assembly.
  3. Torque the 10 bolts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
6. 1. Install the stage 11 heatshield on to the stage 12 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 04-600).
  2. Engage the front of the stage 11 heatshield between the stage 10 rear heatshield and the stage 12 rotor path case assembly. Make sure that the hole in the stage 11 heatshield is installed over the borescope access position on the stage 12 rotor path case assembly.
  3. Push the stage 11 heatshield fully forward.
1. SBE 72-0477: Engine - HP compressor ring cases - Deletion of stage 8 to 11 heatshields.
2. Refer to Figure and Figure.
3. 1. Put the stage 11 case front flange down on a clean work surface.
  2. Install a heating blanket on to the stage 11 case.
  3. Heat the stage 11 case to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  4. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 11 CASE.
    Remove the heating blanket.
  5. Install the stage 11 case on to the stage 11 rotor path ring and stator vanes. Align the location dowel hole in the stage 11 case front flange with the location dowel in the stage 10 case rear flange. Align the four stage 11 stator stops with the stage 11 stop vanes.
  6. Install eight slave bolts and nuts to attach the stage 11 case to the stage 11 rotor path ring. Set the slave bolts at equal distances around the flange. Tighten the slave nuts to pull the stage 11 case on to the stage 11 rotor path ring.
  7. Let the assembly become cool.
  8. Remove the eight slave nuts and bolts.
  9. Install IAE 1R18213 Alignment checking pin 1 off through the stage 11 case assembly borescope hole. Make sure the alignment checking pin easily goes into the intrascope vanes hole.
  10. Remove the alignment checking pin.
4. 1. Install the 37 bolts HPC Assembly (72-41-00, 01-632) and nuts HPC Assembly (72-41-00, 01-630) which attach the stage 11 case to the stage 11 rotor path ring and stage 10 case. Make sure the bolts are correctly located on the stage 10 case rear flange. Refer to Figure detail A.
  2. Torque the 37 nuts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
1. SBE 72-0343: Engine - HP compressor ring cases - Introduction of integral HP compressor cases and rotor paths.
2. SBE 72-0477: Engine - HP compressor ring cases - Deletion of stage 8 to 11 heatshields.
3. Refer to Figure and Figure.
4. 1. Put the stage 12 rotor path case assembly front flange down on a clean work surface.
  2. Install a heating blanket on to the stage 12 rotor path case assembly.
  3. Heat the stage 12 rotor path case assembly to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  4. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 12 ROTOR PATH CASE ASSEMBLY.
    Remove the heating blanket.
  5. Install the stage 12 rotor path case assembly on to the stage 11 rotor path case assembly. Align the dowel hole in the stage 12 rotor path case assembly with the location dowel in the stage 11 rotor path case assembly. Align the four stage 11 stator stops with the stage 11 stop vanes.
  6. Install eight slave nuts and bolts through the assembly joint flange. Space them at equal distances around the flange. Install the bolts from the stage 11 rotor path case assembly flange. Tighten the nuts in the correct sequence to pull the stage 12 rotor path case assembly on to the stage 11 rotor path case assembly.
  7. Let the assembly become cool.
  8. Remove the eight slave nuts and bolts.
  9. Install IAE 1R18213 Alignment checking pin 1 off through the stage 12 rotor path case assembly borescope hole. Make sure the alignment checking pin easily goes into the intrascope vanes hole.
  10. Remove the alignment checking pin.
5. 1. Install the 37 bolts HPC Assembly (72-41-00, 01-632) and nuts HPC Assembly (72-41-00, 01-630) which attach the stage 12 rotor path case assembly to the stage 11 rotor path case assembly. Make sure the bolts are correctly located on the stage 11 rotor path case assembly rear flange. Refer to Figure detail A.
  2. Torque the 37 nuts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
1. Refer to Figure and Figure.
2. 1. Align the location dowel hole in the stage 12 rotor path ring with the location dowel in the stage 11 case assembly.
  2. Install the stage 12 rotor path ring on to the stage 11 case assembly and stator vanes.
3. Install the ring HPC Ring Cases And Related Parts (72-41-21, 04-745) on to the flange of the stage 12 rotor path ring.
4. 1. Put the cross key location ring front flange down on a clean work surface.
  2. Install a heating blanket on to the cross key location ring.
  3. Heat the cross key location ring to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  4. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE CROSS KEY LOCATION RING.
    Remove the heating blanket.
  5. Install the cross key location ring on to the stage 12 rotor path ring and the sealing ring. Align the location dowel hole in the cross key location ring with the dowel in the stage 11 case rear flange.
  6. Install eight slave bolts to attach the cross key location ring to the stage 12 rotor path ring. Set the bolts at equal distances around the flange. Tighten the bolts to pull the cross key location ring on to the stage 12 rotor path ring.
  7. Let the assembly become cool.
  8. Remove the eight slave bolts.
5. 1. Align the slot at the top of the stage 12 rotor path RH heatshield with the location dowel in the stage 11 case.
  2. Install the stage 12 rotor path RH heatshield on to the rear face of the cross key location ring.
  3. Install the stage 12 rotor path LH heat shield on to the rear face of the cross key location ring. Make sure the lug on the stage 12 rotor path RH heatshield goes behind the stage 12 rotor path LH heatshield. Make sure the lug on the stage 12 rotor path LH heatshield goes behind the stage 12 rotor path RH heatshield.
6. 1. Install the 47 bolts HPC Assembly (72-41-00, 01-644) through the stage 11 case, stage 12 rotor path ring, cross key location seal carrier assembly and the two stage 12 rotor path heatshields.
  2. Lightly tighten the bolts.
  3. Adjust the positions of the two stage 12 rotor path heatshields to give a split line gap of 0.000 in. to 0.020 in. (0.000 mm to 0.500 mm).
  4. Torque the 47 bolts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
1. SBE 72-0280: Engine HP Compressor ring cases - Introduction of HPC system with stage 12 heatshields deleted.
2. SBE 72-0343: Engine - HP Compressor ring cases - Introduction of integral HP Compressor cases and rotor paths.
3. Refer to Figure.
4. Install the stage 12 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 04-600).
5. Install the ring HPC Ring Cases And Related Parts (72-41-21, 04-745) on to the flange of the stage 12 rotor path case assembly.
6. 1. Put the cross key location ring front flange down on a clean work surface.
  2. Install a heating blanket on to the cross key location ring.
  3. Heat the cross key location ring to 167 deg F to 212 deg F (75 deg C to 100 deg C).
  4. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE CROSS KEY LOCATION RING.
    Remove the heating blanket.
  5. Install the cross key location ring on to the stage 12 rotor path case assembly and the sealing ring. Align the location dowel hole in the cross key location ring with the dowel in the stage 12 rotor path case assembly rear flange.
  6. Install eight slave bolts to attach the cross key location ring to the stage 12 rotor path case assembly. Set the bolts at equal distances around the flange. Tighten the bolts to pull the cross key location ring on to the stage 12 rotor path case assembly.
  7. Let the assembly become cool.
  8. Remove the eight slave bolts.
7. 1. Install the 47 bolts HPC Assembly (72-41-00, 01-644) and the washers HPC Assembly (72-41-00, 01-646) through the stage 12 rotor path case assembly and the cross key location seal carrier assembly.
  2. Lightly tighten the bolts.
  3. Torque the 47 bolts in the correct sequence to 36 lbfin to 45 lbfin (4 Nm to 5 Nm).
1. Refer to Figure and Figure.
2. Put the HP compressor rear outer case assembly in an oven heated to 158 deg F to 176 deg F (70 deg C to 80 deg C) for 15 minutes.
3. 1. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE HP COMPRESSOR REAR OUTER CASE.
    Remove the compressor rear outer case assembly from the oven.
  2. Release the three thumbscrews on the lift fixture.
  3. Adjust the three capscrews until the ring touches the main part of the lift fixture.
  4. Use a suitable hoist and lift the lift fixture on to the rear flange of the compressor rear outer case.
  5. Align the six holes in the lift fixture with six holes in the rear flange of the compressor rear outer case.
  6. Install the six bolts, the 12 washers and the six nuts to attach the lift fixture to the compressor rear outer case.
  7. Tighten the six nuts.
4. 1. Use the hoist, used in step B.(4), and lift the compressor rear outer case above the HP compressor rear cases.
  2. CAUTION
    YOU MUST MAKE SURE THERE IS NO RESISTANCE WHEN YOU LOWER THE HP COMPRESSOR REAR OUTER CASE ASSEMBLY ONTO THE HP COMPRESSOR REAR CASES OR YOU WILL DAMAGE THE INTERNAL COMPONENTS. IF THERE IS RESISTANCE REMOVE THE REAR OUTER CASE ASSEMBLY AND FIND THE CAUSE. DO STEP A. AGAIN, IF NECESSARY.
    Carefully lower the compressor rear outer case assembly on to the HP compressor rear cases.
  3. Align the 10 dowels in the compressor rear outer case assembly with the 10 dowel holes in the front support cone outer flange.
  4. Install the 60 bolts (01-484) to attach the compressor rear outer case assembly to the front support cone.
  5. Torque the bolts to 85 lbfin to 105 lbfin (10 Nm to 12 Nm).
  6. Remove the hoist.
1. Refer to Figure and Figure.
2. WARNING
  WHEN YOU USE CoMat 01-002 SOLVENT, DELETED. YOU MUST USE THE NECESSARY PROTECTIVE CLOTHING. DO NOT GET THE SOLVENT ON YOUR SKIN OR IN YOUR EYES. YOU MUST NOT SMOKE WHEN YOU USE THE SOLVENT AS THE VAPOR CHANGES AND BECOMES TOXIC.
  Put the HP compressor rear outer case in a tank of CoMat 01-002 SOLVENT, DELETED. heated to 158 deg F to 175 deg F (70 deg C to 80 deg C) for 15 minutes.
3. 1. WARNING
    YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE HP COMPRESSOR REAR OUTER CASE.
    Remove the compressor rear outer case assembly from the trichloroethane tank.
  2. Release the three thumbscrews on the lift fixture.
  3. Adjust the three capscrews until the ring touches the main part of the lift fixture.
  4. Use a suitable hoist and lift the lift fixture on to the rear flange of the compressor rear outer case.
  5. Align six holes in the lift fuxture with six holes in the rear flange of the compressor rear outer case.
  6. Install the six bolts, the 12 washers and the six nuts to attach the lift fixture to the compressor rear outer case.
  7. Tighten the six nuts.
4. 1. Use the hoist, used in step B.(4), and lift the compressor rear outer case above the HP compressor rear cases.
  2. CAUTION
    YOU MUST MAKE SURE THERE IS NO RESISTANCE WHEN YOU LOWER THE HP COMPRESSOR REAR OUTER CASE ASSEMBLY ONTO THE HP COMPRESSOR REAR CASES OR YOU WILL DAMAGE THE INTERNAL COMPONENTS. IF THERE IS RESISTANCE REMOVE THE REAR OUTER CASE ASSEMBLY AND FIND THE CAUSE. DO STEP A. AGAIN, IF NECESSARY.
    Carefully lower the compressor rear outer case assembly on to the HP compressor rear cases.
  3. Align the 10 dowels in the compressor rear outer case assembly with the 10 dowel holes in the front support cone outer flange.
  4. Install the 60 bolts (01-484) to attach the compressor rear outer case assembly to the front support cone.
  5. Torque the bolts to 85 lbfin to 105 lbfin (10 Nm to 12 Nm).
  6. Remove the hoist.
1. Refer to Figure.
2. Install the rear seal housing HPC Rear Outer Case And Related Parts (72-41-23, 02-250) on to the rear inner face of the compressor rear outer case assembly HPC Rear Outer Case And Related Parts (72-41-23, 02-400). Align the bolt holes.
3. Install the 12 bolts HPC Assembly (72-41-00, 01-364) at the positions identified B.
4. Lightly tighten the 12 bolts.
1. Refer to Figure.
2. 1. Put a cross key location segment on to the rear seal housing.
  2. Engage the slot in the cross key location segment with the location on the cross key location ring.
  3. Install the five bolts (01-364) and the five washers (01-366). Lightly tighten the bolts.
  4. Measure the clearance between the location on the cross key location ring and the slot in the cross key location segment. Measure the clearance at the two sides of the location. The clearance must be 0.002 in. to 0.004 in. (0.05 mm to 0.10 mm).
  5. Install the remaining 11 cross key location segments as given in steps A.(1) to (4).
3. Torque the sixty bolts, installed in step A., to 85 lbfin to 100 lbfin (10 Nm to 12 Nm).
4. Torque the 12 bolts (01-364), installed in Step, to 85 lbfin to 100 lbfin (10 Nm to 12 Nm).
1. Refer to Figure.
2. SBE 72-0263: Engine - HP Compressor rear outer case - Introduction of revised case with integral rear seal land.
3. 1. Engage the slot in the cross key location segment with the location on the cross key ring seal carrier assembly.
  2. Install the five bolts (01-364) and the five washers (01-366). Lightly tighten the bolts.
  3. Measure the clearance between the location on the cross key ring seal carrier assembly and the slot in the cross key location segment. Measure the clearance at the two sides of the location. The clearance must be 0.002 in. to 0.004 in. (0.05 mm to 0.10 mm).
  4. Install the remaining 5 cross key location segments as given in steps A. (1) to (4).
4. Torque the thirty bolts, installed in step A., to 85 lbfin to 100 lbfin (10 Nm to 12 Nm).
1. 1. Apply CoMat 10-072 ANTISEIZE COMPOUND (MoDISULFIDE) or CoMat 10-070 ANTI-SEIZE COMPOUND to the three bolts HPC Rear Outer Case And Related Parts (72-41-23, 02-102) which hold the borescope access port cover onto the compressor rear outer case.
  2. Install the borescope access port cover on the compressor rear outer case HPC Rear Outer Case And Related Parts (72-41-23, 02-400) with the HPC Rear Outer Case And Related Parts (72-41-23, 02-108) corrujoint gasket 1 off and the three bolts HPC Rear Outer Case And Related Parts (72-41-23, 02-102).
  3. Torque the three bolts to 85 lbfin to 105 lbfin (10 Nm to 12 Nm).
2. 1. Apply CoMat 10-072 ANTISEIZE COMPOUND (MoDISULFIDE) or CoMat 10-070 ANTI-SEIZE COMPOUND to the three bolts ENGINE-SECURING FEATURES-HP COMPRESSOR CASES (72-41-00, 02-102) which hold the blanking plug to the compressor rear outer case.
  2. Install one of the blanking plugs on the compressor rear outer case with the ENGINE-SECURING FEATURES-HP COMPRESSOR CASES (72-41-00, 02-108) corrujoint gasket 1 off and the three bolts ENGINE-SECURING FEATURES-HP COMPRESSOR CASES (72-41-00, 02-102).
  3. Torque the three bolts to 85 lbfin to 105 lbfin (10 Nm to 12 Nm).
  4. Do steps B.(1), (2) and (3) again and install the remaining two blanking plugs.

View through the HP compressor assembly

SBE 72-0343 and 72-0296: View through the HP compressor assembly

HP compressor rotor assembly installed in the support stand

HP compressor rotor installed in the transport trolley

Remove and install the lifting adapter and the universal sling adapter

Prepare the Tools to Assemble the HP Compressor Assembly

Pre SBE 72-0296 and SBE 72-0296: Assemble the Parts on the Support Ring

Install the stage 7 stator vanes

Pre SBE 72-0296 and SBE 72-0296: Install the Stage 7 Flange Parts

Install the Stage 7 Flange Parts

Pre SBE 72-0343, SBE 72-0343 and Pre SBE 72-0477: Install the Stage 8 Stator Vanes

Pre SBE 72-0343, SBE 72-0343 and SBE 72-0477: Install the Stage 8 Stator Vanes

Install the Stage 8 Stator Vanes

Install the insulation strips

Pre SBE 72-0343 and SBE 72-0343: Install the Stage 8 Flange Parts

Pre SBE 72-0343, SBE 72-0343 and Pre SBE 72-0477: Install the Stage 9 Stator Vanes

Pre SBE 72-0343, SBE 72-0343 and SBE 72-0477: Install the Stage 9 Stator Vanes

Install the Stage 9 Stator Vanes

Pre SBE 72-0343, SBE 72-0343 and Pre SBE 72-0477: Install the Stage 9 Flange Parts

Pre SBE 72-0343, SBE 72-0343 and SBE 72-0477: Install the Stage 9 Flange Parts

Pre SBE 72-0343, SBE 72-0343 and Pre SBE 72-0477: Install the Stage 10 Stator Vanes

Pre SBE 72-0343, SBE 72-0343 and SBE 72-0477: Install the Stage 10 Stator Vanes

Install the Stage 10 Stator Vanes

Pre SBE 72-0343, SBE 72-0343 and Pre SBE 72-0477: Install the Stage 10 Flange Parts

Pre SBE 72-0343, SBE 72-0343 and SBE 72-0477: Install the Stage 10 Flange Parts

Pre SBE 72-0280, SBE 72-0280, Pre SBE 72-0343, SBE 72-0343 and Pre SBE 72-0477: Install the Stage 11 Stator Vanes

Pre SBE 72-0280, SBE 72-0280, Pre SBE 72-0343, SBE 72-0343 and SBE 72-0477: Install the Stage 11 Stator Vanes

Install the Stage 11 Stator Vanes

Pre SBE 72-0343, SBE 72-0343 and Pre SBE 72-0477: Install the Stage 11 Flange Parts

Pre SBE 72-0343, SBE 72-0343 and SBE 72-0477: Install the Stage 11 Flange Parts

Pre SBE 72-0280: Install the Stage 12 Rotor Path Heatshields

Install the Lift Fixture on the Compressor Rear Outer Case Assembly

Install the Compressor Rear Outer Case Assembly

Install the Rear Seal Housing and the Cross Key Location Segments

Install the Borescope Access Blank Plugs and the Cover

Requirements After Job Completion

Follow-On Conditions

NONE

Manufacturer Code:	0AM53
Enterprise Name:	IAE INTERNATIONAL AERO ENGINES AG
BU Name:	NULL
Building:	SUITE 400
Street:	628 HEBRON AVENUE
City:	GLASTONBURY
State:	CT
Zip Code:	06033
Country:	USA

Manufacturer Code:	K6835
Enterprise Name:	MED-LAB LTD
BU Name:	MED-LAB LTD
Street:	COPELAND ST
City:	DERBY
Zip Code:	DE1 2PU
Country:	GREAT BRITAIN
Phone Number:	44-1332-349094
Fax Number:	44-1332-371237
Email:	sales@med-lab.co.uk
Internet:	www.med-lab.co.uk

Manufacturer Code:	LOCAL
Enterprise Name:	LOCALLY SUPPLIED

Manufacturer Code:	X111X
Enterprise Name:	N/A – DELETED CONSUMABLE MATERIAL

Manufacturer Code:	X222X
Enterprise Name:	N/A – REFER TO APPLICABLE COMAT SUFFIX

Manufacturer Code:	LOCAL
Tool Number:	Heat protection gloves
Tool Name:	Heat protection gloves

TASK 72-41-00-440-001-B00 HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly, Assembly-001

Export Control

Copyright

Applicability

Common Information

TASK 72-41-00-440-001-B00 HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly, Assembly-001

General

NOTE

NOTE

Preliminary Requirements

Pre-Conditions

Support Equipment

Consumables, Materials and Expendables

Spares

Safety Requirements

CAUTION

Procedure

SUBTASK 72-41-00-440-095 Install the HP Compressor Rotor Assembly in the Build Stand

SUBTASK 72-41-00-440-096 Prepare the Tools to Assemble the HP Compressor Assembly

SUBTASK 72-41-00-440-097 Install the Front Support Cone Stiffening Ring, the Front Support Cone Assembly and the Stage 7 Rotor Path Ring on to the Support Ring (Pre SBE 72-0296 and SBE 72-0296)

WARNING

SUBTASK 72-41-00-440-098 Install the Stage 7 Stator Vanes (Pre SBE 72-0441, SBE 72-0441, SBE 72-0612PRE and SBE 72-0612)

WARNING

NOTE

SUBTASK 72-41-00-440-099 Install the Stage 7 Case and Front Heatshield (Pre SBE 72-0296)

WARNING

SUBTASK 72-41-00-440-212 Install the Stage 7 Cone and Rotor path Assembly to the Stage 8 Rotor path Case Assembly (SBE 72-0296 and SBE 72-0343)

WARNING

SUBTASK 72-41-00-440-100 Install the Stage 8 Rotor Path Ring (Pre SBE 72-0343)

SUBTASK 72-41-00-440-101 Install the Stage 8 Stator Vanes (Pre SBE 72-0343, SBE 72-0343, Pre SBE 72-0441, SBE 72-0441, Pre SBE 72-0612 and SBE 72-0612)

WARNING

NOTE

SUBTASK 72-41-00-440-102-A00 Install the Stage 8 Case and the Stage 7 Rear Heatshield (Pre SBE 72-0343)

WARNING

SUBTASK 72-41-00-440-102-B00 Install the Stage 9 Rotor Path Case Assembly and the Stage 7 Rear Heatshield (SBE 72-0343)

WARNING

SUBTASK 72-41-00-440-103 Install the Stage 9 Rotor Path Ring (Pre SBE 72-0343)

SUBTASK 72-41-00-440-104 Install the Stage 9 Stator Vanes (Pre SBE 72-0343, SBE 72-0343, Pre SBE 72-0612 and SBE 72-0612)

WARNING

NOTE

SUBTASK 72-41-00-440-105-A00 Install the Stage 8 Heatshield, Stage 9 Case and the Stage 9 Front Heatshield (Pre SBE 72-0343 and Pre SBE 72-0477)

WARNING

SUBTASK 72-41-00-440-105-B00 Install the Stage 8 Heatshield, Stage 10 Rotor Path Case Assembly and the Stage 9 Front Heatshield (SBE 72-0343 and Pre SBE 72-0477)

WARNING

SUBTASK 72-41-00-440-105-C00 Install the Stage Stage 9 Case (Pre SBE 72-0343 and SBE 72-0477)

WARNING

SUBTASK 72-41-00-440-105-D00 Install the Stage 10 Rotor Path Case Assembly (SBE 72-0343 and SBE 72-0477)

WARNING

SUBTASK 72-41-00-440-106 Install the Stage 10 Rotor Path Ring (Pre SBE 72-0343)

SUBTASK 72-41-00-440-107 Install the Stage 10 Stator Vanes (Pre SBE 72-0343, SBE 72-0343, Pre SBE 72-0612 and SBE 72-0612)

WARNING

NOTE

SUBTASK 72-41-00-440-108-A00 Install the Stage 10 Case and Front Heatshield (Pre SBE 72-0343 and Pre SBE 72-0477)

WARNING

SUBTASK 72-41-00-440-108-B00 Install the Stage 11 Rotor Path Case Assembly and Stage 10 Front Heatshield (SBE 72-0343 and Pre SBE 72-0477)

WARNING

CAUTION

SUBTASK 72-41-00-440-108-C00 Install the Stage 10 Case (Pre SBE 72-0343 and SBE 72-0477)

WARNING

SUBTASK 72-41-00-440-108-D00 Install the Stage 11 Rotor Path Case Assembly (SBE 72-0343 and SBE 72-0477)

WARNING

CAUTION

SUBTASK 72-41-00-440-109 Install the Stage 11 Rotor Path Ring (Pre SBE 72-0343)

SUBTASK 72-41-00-440-110 Install the Stage 11 Stator Vanes (Pre SBE 72-0343, SBE 72-0343, Pre SBE 72-0441, SBE 72-0441, Pre SBE 72-0612 and SBE 72-0612)

WARNING

NOTE

SUBTASK 72-41-00-440-111-A00 Install the Stage 11 Case, Stage 10 Rear Heatshield and the Stage 11 Heatshield (Pre SBE 72-0343 and Pre SBE 72-0477)

WARNING

SUBTASK 72-41-00-440-111-B00 Install the Stage 12 Rotor Path Case Assembly, Stage 10 Rear Heatshield and the Stage 11 Heatshield (SBE 72-0343 and Pre SBE 72-0477)

WARNING

SUBTASK 72-41-00-440-111-C00 Install the Stage 11 Case (Pre SBE 72-0343 and SBE 72-0477)

WARNING

SUBTASK 72-41-00-440-111-D00 Install the Stage 12 Rotor Path Case Assembly (SBE 72-0343 and SBE 72-0477)

WARNING

SUBTASK 72-41-00-440-112-A00 Install the Stage 12 Rotor Path Ring, The Cross Key Location Ring Assembly and the Stage 12 Rotor Path Heatshields (Pre SBE 72-0280 and Pre SBE 72-0343)

WARNING

SUBTASK 72-41-00-440-112-B00 Install the Stage 12 Rotor Path Case Assembly and The Cross Key Location Ring Assembly (SBE 72-0280 and SBE 72-0343)

WARNING

SUBTASK 72-41-00-440-113-001 Install the Compressor Rear Outer Case Assembly on to the HP Compressor Rear Cases

WARNING