TASK 72-41-00-440-001-E00 HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly, Assembly-001 (SBE 72-0627)

DMC:V2500-A5-72-41-0000-00B-710A-B|Issue No:003.00|Issue Date:2020-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

V2500-A5 and Post SBE 72-0627

Common Information

TASK 72-41-00-440-001-E00 HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly, Assembly-001 (SBE 72-0627)

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the Service Bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item numbers.

For standard torque data and procedures refer to SPM TASK 70-41-00-400-501, SPM TASK 70-41-01-400-501 and SPM TASK 70-41-02-410-501.

Special torque data and assembly tolerances are included in this procedure.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS unless other lubricants are referred to in the procedure.

To identify, lubricate and install seal rings, refer to SPM TASK 70-44-01-400-501.

After assembly apply CoMat 07-038 AIR DRYING ENAMEL to any damaged surface protection, joint flanged and attach parts. Use the correct color of the CoMat 07-038 AIR DRYING ENAMEL. Refer to SPM TASK 70-63-02-380-501.

The number for each circumferential location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless otherwise specified in the procedure.

Refer to Figure and Figure for a sectional view of the HP compressor assembly.

This TASK gives the procedure to assemble the HP compressor rear cases and vanes on to the HP compressor rotor assembly. TASK 72-41-00-440-002-B00 (ASSEMBLY-002) gives the procedure to install the HP compressor front cases on to the HP compressor rotor assembly.

The practices and processes referred to in the procedure by the TASK/SUBTASK number are in SPM.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Heating blanketLOCALHeating blanket
Heat protection glovesLOCALHeat protection gloves
IAE 1R18090 Safety support stand0AM53IAE 1R180901
IAE 1R18091 Support stand0AM53IAE 1R180911
IAE 1R18213 Alignment checking pin0AM53IAE 1R182131
IAE 1R18214 Build stand0AM53IAE 1R182141
IAE 1R18217 Lift fixture0AM53IAE 1R182171
IAE 1R18401 Support stand0AM53IAE 1R184011
IAE 1R18635 Spanner wrench0AM53IAE 1R186351
IAE 1R18636 Spanner Wrench0AM53IAE 1R186361
IAE 1R18637 Spanner Wrench0AM53IAE 1R186371
IAE 1R18693 Support ring0AM53IAE 1R186931
IAE 1R18831 Support ring0AM53IAE 1R188311

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-002 SOLVENT, DELETED.X111XCoMat 01-002
DELETEDLOCALDELETED
CoMat 02-271 ADHESIVE TAPE (DOUBLE SIDED)LOCALCoMat 02-271
CoMat 04-011 JOINTING COMPOUNDLOCALCoMat 04-011
CoMat 07-038 AIR DRYING ENAMELk3504CoMat 07-038
CoMat 08-013 COLD CURING SILICONE COMPOUNDX222XCoMat 08-013
CoMat 10-070 ANTI-SEIZE COMPOUNDLOCALCoMat 10-070
CoMat 10-072 ANTISEIZE COMPOUND (MoDISULFIDE)K6835CoMat 10-072
CoMat 10-077 APPROVED ENGINE OILSX333XCoMat 10-077

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Corrujoint gasket3
Corrujoint gasket1

Safety Requirements

CAUTION

DURING THE ASSEMBLY PROCEDURE, THE HP COMPRESSOR REAR AND FRONT CASE PARTS MUST NOT TOUCH OR DAMAGE THE HP COMPRESSOR ROTOR BLADES.

Procedure

    1. SUBTASK 72-41-00-440-268 Install the HP Compressor Rotor Assembly in the Build Stand

      2. Install the HP compressor rotor assembly on the IAE 1R18401 Support stand. Refer to Figure and Figure.

      1. Attach an applicable hoist to the lift eye part of universal sling adapter at the rear of the HP compressor shaft.

      2. Carefully lift the HP compressor rotor assembly at the rear. Make sure that the hoist is kept vertically above the universal sling adapter. Continue to lift the HP compressor rotor assembly until it is removed from the transport trolley.

      3. Align the HP compressor rotor assembly above the IAE 1R18091 Support stand installed in the IAE 1R18401 Support stand.

      4. Slowly lower the HP compressor rotor assembly on to the IAE 1R18401 Support stand. Make sure the front universal sling adapter goes through the hole in the middle of the IAE 1R18091 Support stand. Continue to lower the HP compressor rotor until the stage 3 disk touches the IAE 1R18091 Support stand.

      3. Remove the front universal sling adapter from dummy stub shaft. Refer to Figure.

      1. Release the universal sling adapter locknut.

      2. Remove the trunnion pin and the lifting end of the universal sling adapter.

      3. Turn the adapter end of the universal sling adapter. This will disengage the dummy stub shaft location. Remove the adapter end of the universal sling adapter.

      4. Install the HP compressor rotor assembly in the IAE 1R18214 Build stand. Refer to Figure.

      1. Use the hoist installed in Step and vertically lift the HP compressor rotor assembly from the IAE 1R18401 Support stand.

      2. Align the HP compressor rotor assembly above the IAE 1R18214 Build stand.

      3. Slowly lower the HP compressor rotor assembly on to the IAE 1R18214 Build stand. Align the dummy stub shaft with the central housing in the IAE 1R18214 Build stand. Continue to lower the HP compressor rotor assembly until it is installed in the IAE 1R18214 Build stand.

      4. Remove the hoist.

      5. Remove the rear universal sling adapter. Refer to Figure.

      1. Release the universal sling adapter locknut.

      2. Remove the trunnion pin and the lifting end of the universal sling adapter.

      3. Turn the adapter end of the universal sling adapter. This will disengage the lifting adapter location. Remove the adapter end of the universal sling adapter.

    6. Remove the lifting adapter from the rear end of the HP compressor shaft.

    2. SUBTASK 72-41-00-440-269 Prepare the Tools to Assemble the HP Compressor Assembly

    1. Refer to Figure.

      2. Install the two halves of IAE 1R18401 Support stand.

      1. Put the two halves of the IAE 1R18401 Support stand on to the IAE 1R18214 Build stand.

      2. The two dowels in the IAE 1R18214 Build stand are to go between the IAE 1R18401 Support stand split lines.

      3. Align the six captive bolts, part of the IAE 1R18401 Support stand, with the six boltholes in the IAE 1R18214 Build stand.

      4. Install the six captive bolts to attach the IAE 1R18401 Support stand to the IAE 1R18214 Build stand.

      5. Tighten the six captive bolts.

      1. Align the split line flanges of the IAE 1R18693 Support ring with the split lines on the IAE 1R18401 Support stand.

      2. Align the four boltholes in each half of the IAE 1R18693 Support ring with the four bolt holes in the IAE 1R18401 Support stand.

      3. Install the eight bolts, part of the IAE 1R18401 Support stand, to attach the IAE 1R18693 Support ring to the IAE 1R18401 Support stand.

      4. Tighten the eight bolts.

    3. SUBTASK 72-41-00-440-270 Install the Stage 7 Cone and Rotor Path Case Assembly on to the Support Ring

    1. Refer to Figure.

    2. Install the stage 7 cone and rotor path case assembly on to the support ring. The front flange of the stage 7 cone and rotor path case assembly must be correctly located on the IAE 1R18693 Support ring.

    4. SUBTASK 72-41-00-440-271 Install the Stage 7 Stator Vanes (Pre SBE 72-0441, SBE 72-0441, Pre SBE 72-0612, SBE 72-0612)

    1. Refer to Figure, Figure and Figure.

    2. All the stator vanes have been identified with their position numbers. Make sure they are installed at the correct positions during the assembly procedure.

      3. Install the stage 7 stop vanes HPC Stator Vanes (72-41-22, 02-350).

      1. Install the four stage 7 stop vanes in to the stage 7 cone and rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-300) at the four stage 7 vane stops HPC Ring Cases And Related Parts (72-41-21, 03-480) positions. Engage the vanes in the stage 7 front liner HPC Ring Cases And Related Parts (72-41-21, 03-440). Make sure the four stop vanes are at the correct positions.

      2. Push each stage 7 stop vane forward until the vane platform touches the stage 7 front liner.

      4. Install the other stage 7 stator vanes HPC Stator Vanes (72-41-22, 02-150) (Pre BE 72-0441), HPC Stator Vanes (72-41-22, 02-400) and HPC Stator Vanes (72-41-22, 02-448) or HPC Stator Vanes (72-41-22, 02-450).

      1. Install the vanes in a clockwise direction. Engage each of the vanes in the stage 7 front liner. Make sure the platform of the first vane that is installed touches the platform of the stage 7 stop vane. Push each subsequent vane clockwise as it is installed, until the vane platforms touch.

      2. Push each vane forward until the vane platform touches the stage 7 front liner.

      3. Install the 84 stage 7 stator vanes in four groups of 21 between the four stage 7 stop vanes.

      5. Install the insulation strips HPC Ring Cases And Related Parts (72-41-21, 03-210).

      1. WARNING

        WHEN YOU USE CoMat 01-002 SOLVENT, DELETED. YOU MUST USE THE NECESSARY PROTECTIVE CLOTHING. DO NOT GET THE SOLVENT ON YOUR SKIN OR IN YOUR EYES. YOU MUST NOT SMOKE WHEN YOU USE THE SOLVENT AS THE VAPOR CHANGES AND BECOMES TOXIC.

        NOTE

        Use only CoMat 02-271 ADHESIVE TAPE (DOUBLE SIDED) to attach the insulation strips of SBE 72-0612 standard to the HP compressor vanes.

        Clean the stator vane outer platforms with CoMat 01-002 SOLVENT, DELETED..

      2. Apply a thin layer of CoMat 08-013 COLD CURING SILICONE COMPOUND to the stator vane platforms.

      3. Install the sealing strips on to the CoMat 08-013 COLD CURING SILICONE COMPOUND.

    5. SUBTASK 72-41-00-440-272 Install the Stage 7 Cone and Rotor Path Assembly to the Stage 8 Rotor Path Case Assembly

    1. Refer to Figure and Figure.

    2. Install the stage 8 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-500) front flange down on to a clean work surface.

    3. Install the Heating blanket on to the stage 8 rotor path case assembly.

    4. Heat the stage 8 rotor path case assembly front flange to 167 to 212 deg F (75 to 100 deg C).

    5. Remove the Heating blanket.

      6. WARNING

        YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 8 ROTOR PATH CASE ASSEMBLY.

        CAUTION

        YOU MUST MAKE SURE THE STAGE 7 STATOR VANES ENGAGE CORRECTLY IN THE STAGE 8 ROTOR PATH CASE ASSEMBLY.

        Install the stage 7 cone and rotor path case assembly on to the stage 8 rotor path case assembly and stator vanes.

      1. Engage the stage 7 stator vanes rear platforms in the liner in the stage 8 rotor path case assembly.

      2. Align the location dowel in the stage 7 cone and rotor path case assembly rear flange with the location dowel hole in the stage 8 rotor path case assembly front flange.

      3. Align the four stage 7 stop vanes with the stage 7 stop vane slots.

    7. Install eight slave bolts to attach the stage 7 cone and rotor path case assembly to the stage 8 rotor path case assembly. Install the bolts from the stage 8 rotor path case assembly. Stage them at equal distances around the flange.

    8. Tighten the nuts in the correct sequence to pull the stage 7 cone and rotor path case assembly on to the stage 8 rotor path case assembly. Make sure the flanges touch.

    9. Let the assembly become cool.

    10. Do a check to make sure all the stage 7 stator vanes can be moved in their locations. Any vane that cannot be moved must be replaced.

    11. Remove the eight slave bolts installed in Step.

    12. Install the 47 bolts HPC Assembly (72-41-00, 01-552) and nuts HPC Assembly (72-41-00, 01-550) to attach the stage 8 rotor path case assembly to the stage 7 cone and rotor path case assembly. Install the bolts from the front of the stage 7 cone and rotor path case assembly. Refer to Figure detail identified A for the position of the bolts.

    13. Lightly tighten the bolts.

    14. Torque the bolts in the correct sequence to 36 to 45 lbfin. (4.000 to 5.000 Nm).

    6. SUBTASK 72-41-00-440-273 Install the Stage 8 Stator Vanes (Pre SBE 72-0441, SBE 72-0441, Pre SBE 72-0612, SBE 72-0612)

    1. Refer to Figure, Figure and Figure.

    2. All the stator vanes have been identified with their position numbers. Make sure they are installed at the correct positions during the assembly procedure.

      3. Install the stage 8 stop vanes HPC Stator Vanes (72-41-22, 03-350).

      1. Install the four stage 8 stop vanes in to the stage 8 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-500) at the four stage 8 stator vane stop HPC Ring Cases And Related Parts (72-41-21, 03-640) positions. Engage the vanes in the stage 8 front liner HPC Ring Cases And Related Parts (72-41-21, 03-590). Make sure the four stop vanes are at the correct positions.

      2. Push each stage 8 stop vane forward until the vane platform touches the stage 8 front liner.

      4. Install the stage 8 stator vanes.

      1. Install the vanes referred to in Step to Step, in a clockwise direction. Engage each of the vanes in the stage 8 front liner. Make sure the platform of the first vane that is installed touches the platform of the stage 8 stop vane. Push each subsequent vane clockwise as it is installed until the vane platforms touch.

      2. Push each vane forward until the vane platform touches the stage 8 front liner.

      3. Install the 22 stage 8 stator vanes (HPC Stator Vanes (72-41-22, 03-150) (Pre SBE 72-0441)), HPC Stator Vanes (72-41-22, 03-400) and HPC Stator Vanes (72-41-22, 03-448) or HPC Stator Vanes (72-41-22, 03-450) between the two stage 8 stop vanes at the positions 12 o'clock and 3 o'clock.

      4. Between the two stage 8 stop vanes at the 3 o'clock and 6 o'clock positions, install 20 stage 8 stator vanes (HPC Stator Vanes (72-41-22, 03-150) (Pre SBE 72-0441)), HPC Stator Vanes (72-41-22, 03-400) and HPC Stator Vanes (72-41-22, 03-448) or HPC Stator Vanes (72-41-22, 03-450) and the two stage 8 LH and RH intrascope vanes HPC Stator Vanes (72-41-22, 03-200) and HPC Stator Vanes (72-41-22, 03-250).

      5. Install the 22 stage 8 stator vanes (HPC Stator Vanes (72-41-22, 03-150) (Pre SBE 72-0441)), HPC Stator Vanes (72-41-22, 03-400) and HPC Stator Vanes (72-41-22, 03-448) or HPC Stator Vanes (72-41-22, 03-450) between the two stage 8 stop vanes located at the 6 o'clock and 9 o'clock positions.

      6. Install the 22 stage 8 stator vanes (HPC Stator Vanes (72-41-22, 03-150) (Pre SBE 72-0441)), HPC Stator Vanes (72-41-22, 03-400) and HPC Stator Vanes (72-41-22, 03-448) or HPC Stator Vanes (72-41-22, 03-450) between the two stage 8 stop vanes located at the 9 o'clock and 12 o'clock positions.

      5. Install the insulation strips HPC Ring Cases And Related Parts (72-41-21, 03-154), HPC Ring Cases And Related Parts (72-41-21, 03-156) and HPC Ring Cases And Related Parts (72-41-21, 03-158).

      1. WARNING

        WHEN YOU USE CoMat 01-002 SOLVENT, DELETED. YOU MUST USE THE NECESSARY PROTECTIVE CLOTHING. DO NOT GET THE SOLVENT ON YOUR SKIN OR IN YOUR EYES. YOU MUST NOT SMOKE WHEN YOU USE THE SOLVENT AS THE VAPOR CHANGES AND BECOMES TOXIC.

        NOTE

        Use only CoMat 02-271 ADHESIVE TAPE (DOUBLE SIDED) to attach the insulation strips of SBE 72-0612 standard to the HP compressor vanes.

        Clean the stator vane outer platforms with CoMat 01-002 SOLVENT, DELETED..

      2. Apply a thin layer of CoMat 08-013 COLD CURING SILICONE COMPOUND to the stator vane outer platforms.

      3. Install the sealing strips on to the CoMat 08-013 COLD CURING SILICONE COMPOUND.

    7. SUBTASK 72-41-00-440-274 Install the Stage 9 Rotor Path Case Assembly

    1. Refer to Figure and Figure.

    2. Put the stage 9 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-650) front flange down on to a clean work surface.

    3. Install a Heating blanket on to the stage 9 rotor path case assembly.

    4. Heat the stage 9 rotor path case assembly front flange to 167 to 212 deg F (75 to 100 deg C).

    5. WARNING

      YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 9 ROTOR PATH CASE ASSEMBLY.

      CAUTION

      YOU MUST MAKE SURE THE STAGE 8 STATOR VANES ENGAGE CORRECTLY IN THE STAGE 9 ROTOR PATH CASE ASSEMBLY.

      Remove the Heating blanket.

      6. Install the stage 9 rotor path case assembly on to the stage 8 rotor path case assembly.

      1. Engage the stage 8 stator vanes rear platform in the liner in the stage 9 rotor path case assembly.

      2. Align the dowel hole in the stage 9 rotor path case assembly front flange with the location dowel in the stage 8 rotor path case assembly rear flange.

      3. Align the four stage 8 stop vanes with the stage 8 stop vane slots.

    7. Install the eight slave nuts and bolts through the assembly joint flange. Make sure that you keep them at equal distances around the flange. Install the bolts from the stage 8 rotor path case assembly rear flange.

    8. Tighten the nuts in the correct sequence to pull the stage 8 rotor path case assembly on to the stage 9 rotor path case assembly. Make sure the flanges touch.

    9. Let the assembly become cool.

    10. Do a check to make sure all the stage 8 stator vanes can be moved in their locations. Any vane that cannot be moved must be replaced.

    11. Remove the eight slave nuts and bolts.

    12. Install IAE 1R18213 Alignment checking pin through the stage 9 case assembly borescope hole. Make sure the IAE 1R18213 Alignment checking pin easily goes in to the intrascope vanes hole.

    14. Install the 38 bolts HPC Assembly (72-41-00, 01-572) and nuts HPC Assembly (72-41-00, 01-570) to attach the stage 9 case to the rear of the stage 8 case. Refer to Figure detail identified at A. Make sure the bolts are correctly located on the stage 9 rotor path case assembly.

    15. Lightly tighten the bolts.

    16. Torque the bolts in the correct sequence to 36 to 45 lbfin. (4.000 to 5.000 Nm).

    8. SUBTASK 72-41-00-440-275 Install the Stage 9 Stator Vanes

    1. Refer to Figure, Figure and Figure.

    2. All the stator vanes have been identified with their position numbers. Make sure they are installed at the correct positions during the assembly procedure.

      3. Install the stage 9 stop vanes HPC Stator Vanes (72-41-22, 04-350).

      1. Install the eight stage 9 stop vanes in to the stage 9 rotor path case assembly, at the stage 9 stator vane stops HPC Ring Cases And Related Parts (72-41-21, 03-790). Engage the vanes in the stage 9 rotor path case assembly. Install two stage 9 stop vanes at each of the stage stator vane stops.

      2. Push each stage 9 stop vane forward until the vane platform touches the stage 9 front liner HPC Ring Cases And Related Parts (72-41-21, 03-740).

      4. Install the stage 9 stator vanes.

      1. Install the vanes referred to in Step to Step, in a clockwise direction. Engage each of the vanes in the stage 9 front liner. Make sure the platform of the first vane that is installed touches the platform of the stage 9 stop vane. Push each subsequent vane clockwise as it is installed until the vane platforms touch.

      2. Push each vane forward until the vane platform touches the stage 9 front liner.

      3. Install the 24 stage 9 stator vanes HPC Stator Vanes (72-41-22, 04-400) and HPC Stator Vanes (72-41-22, 04-448) or HPC Stator Vanes (72-41-22, 04-450) between the two stage 9 stop vanes located at the 12 o'clock and 3 o'clock positions.

      4. Between the two stage 9 stop vanes located at the 3 o'clock and 6 o'clock positions, install 22 stage 9 stator vanes HPC Stator Vanes (72-41-22, 04-400) and HPC Stator Vanes (72-41-22, 04-448) or HPC Stator Vanes (72-41-22, 04-450) and the two stage 9 LH and RH intrascope vanes HPC Stator Vanes (72-41-22, 04-200) and HPC Stator Vanes (72-41-22, 04-250).

      5. Install the 24 stage 9 stator vanes HPC Stator Vanes (72-41-22, 04-400) and HPC Stator Vanes (72-41-22, 04-448) or HPC Stator Vanes (72-41-22, 04-450) between the two stage 9 stop vanes located at the 6 o'clock and 9 o'clock positions.

      6. Install the 24 stage 9 stator vanes HPC Stator Vanes (72-41-22, 04-400) and HPC Stator Vanes (72-41-22, 04-448) or HPC Stator Vanes (72-41-22, 04-450) between the two stage 9 stop vanes located at the 9 o'clock and 12 o'clock positions.

      5. Install the insulation strips HPC Ring Cases And Related Parts (72-41-21, 03-094), HPC Ring Cases And Related Parts (72-41-21, 03-096) and HPC Ring Cases And Related Parts (72-41-21, 03-098).

      1. WARNING

        WHEN YOU USE CoMat 01-002 SOLVENT, DELETED. YOU MUST USE THE NECESSARY PROTECTIVE CLOTHING. DO NOT GET THE SOLVENT ON YOUR SKIN OR IN YOUR EYES. YOU MUST NOT SMOKE WHEN YOU USE THE SOLVENT AS THE VAPOR CHANGES AND BECOMES TOXIC.

        NOTE

        Use only CoMat 02-271 ADHESIVE TAPE (DOUBLE SIDED) to attach the insulation strips of SBE 72-0612 standard to the HP compressor vanes.

        Clean the stator vane outer platforms with CoMat 01-002 SOLVENT, DELETED..

      2. Apply a thin layer of CoMat 08-013 COLD CURING SILICONE COMPOUND to the stator vane platforms.

      3. Install the sealing strips on to the CoMat 08-013 COLD CURING SILICONE COMPOUND.

    9. SUBTASK 72-41-00-440-276 Install the Stage 8 Heatshield, Stage 10 Rotor Path Case Assembly and the Stage 9 Front Heatshield

    1. Refer to Figure and Figure.

    2. Install the stage 10 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 03-800).

    3. Install a Heating blanket on to the stage 10 rotor path case assembly.

    4. Heat the stage 10 rotor path case assembly to 167 to 212 deg F (75 to 100 deg C).

    5. WARNING

      YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 10 ROTOR PATH CASE ASSEMBLY.

      CAUTION

      YOU MUST MAKE SURE THE STAGE 9 STATOR VANES ENGAGE CORRECTLY IN THE STAGE 10 ROTOR PATH CASE ASSEMBLY.

      Remove the Heating blanket.

      6. Install the stage 10 rotor path case assembly to the stage 9 rotor path case assembly.

      1. Engage the stage 9 stator vanes rear platform in the liner in the stage 10 rotor path case assembly.

      2. Align the dowel hole in the stage 10 rotor path case assembly front flange with the location dowel in the stage 9 rotor path case assembly.

      3. Align the four stage 9 stator stops with the stage 9 stop vane slots.

    7. Install eight slave nuts and bolts through the assembly joint flange. Make sure that you keep them at equal distances around the flange. Install the bolts from the stage 10 rotor path case assembly front flange.

    8. Tighten the nuts in the correct sequence to pull the stage 10 rotor path case assembly on to the stage 9 rotor path case assembly. Make sure the flanges touch.

    9. Let the assembly become cool.

    10. Do a check to make sure all the stage 9 stator vanes can be moved in their locations. Any vane that cannot be moved must be replaced.

    11. Remove the eight slave nuts and bolts.

    12. Install IAE 1R18213 Alignment checking pin through the stage 10 case assembly borescope hole. Make sure the IAE 1R18213 Alignment checking pin easily goes in to the intrascope vanes hole.

    14. Install the 47 bi-hex bolts HPC Assembly (72-41-00, 01-592) and nuts HPC Assembly (72-41-00, 01-590) to attach the stage 10 rotor path case assembly to the stage 9 rotor path case assembly. Refer to Figure detail identified at A. Make sure the bolts are correctly located on the stage 10 rotor path case assembly.

    15. Lightly tighten the bolts.

    16. Torque the bolts in the correct sequence to 36 to 45 lbfin. (4.000 to 5.000 Nm).

    10. SUBTASK 72-41-00-440-277 Install the Stage 10 Stator Vanes (Pre SBE 72-0612 and SBE 72-0612)

    1. Refer to Figure and Figure.

    2. All the stator vanes have been identified with their position numbers. Make sure they are installed at the correct positions during the assembly procedure.

      3. Install the stage 10 stop vanes HPC Stator Vanes (72-41-22, 05-350).

      1. Install the four stage 10 stop vanes in to the stage 10 rotor path case assembly at the stage 10 stator vane stops. Engage the vanes in the stage 10 front liner HPC Ring Cases And Related Parts (72-41-21, 04-290). Make sure the stage 10 stator vane stops are engaged in the slots in the stage 10 stop vanes.

      2. Push each stage 10 stop vane forward until the vane platform touches the stage 10 front liner.

      4. Install the stage 10 stator vanes HPC Stator Vanes (72-41-22, 05-400) and HPC Stator Vanes (72-41-22, 05-448) or HPC Stator Vanes (72-41-22, 05-450).

      1. Install the vanes referred to in Step, in a clockwise direction. Engage each of the vanes in the stage 10 front liner. Make sure the platform of the first vane that is installed touches the platform of the stage 10 stop vane. Push each subsequent vane clockwise as it is installed until the vane platforms touch.

      2. Push each vane forward until the vane platform touches the stage 10 front liner.

      3. Install the 92 stage 10 stator vanes in four groups of 23 between the four stage 10 stop vanes.

      5. Install the insulation strips HPC Ring Cases And Related Parts (72-41-21, 04-150).

      1. WARNING

        WHEN YOU USE CoMat 01-002 SOLVENT, DELETED. INHIBITED AND STABILIZED TRICHLOROETHANEYOU MUST USE THE NECESSARY PROTECTIVE CLOTHING. DO NOT GET THE SOLVENT ON YOUR SKIN OR IN YOUR EYES. YOU MUST NOT SMOKE WHEN YOU USE THE SOLVENT AS THE VAPOR CHANGES AND BECOMES TOXIC.

        NOTE

        Use only CoMat 02-271 ADHESIVE TAPE (DOUBLE SIDED) to attach the insulation strips of SBE 72-0612 standard to the HP compressor vanes.

        Clean the stator vane outer platforms with CoMat 01-002 SOLVENT, DELETED..

      2. Apply a thin layer of CoMat 08-013 COLD CURING SILICONE COMPOUND to the stator platforms.

      3. Install the sealing strips on to the CoMat 08-013 COLD CURING SILICONE COMPOUND.

    11. SUBTASK 72-41-00-440-278 Install the Seal Ring

    1. Refer to Figure.

    2. Install the seal ring HPC Ring Cases And Related Parts (72-41-21, 04-420).

    12. SUBTASK 72-41-00-440-279 Install the Stage 11 Rotor Path Case Assembly

    1. Refer to Figure and Figure.

    2. Install the stage 11 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 04-350) front flange down on to a clean work surface.

    3. Install a Heating blanket on to the stage 11 rotor path case assembly.

    4. Heat the stage 11 rotor path case assembly to 167 to 212 deg F (75 to 100 deg C).

    5. WARNING

      YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 11 ROTOR PATH CASE ASSEMBLY.

      CAUTION

      YOU MUST MAKE SURE THE STAGE 10 STATOR VANES ENGAGE CORRECTLY IN THE STAGE 11 ROTOR PATH CASE ASSEMBLY.

      Remove the Heating blanket.

      6. Install the stage 11 rotor path case assembly on to the stage 10 rotor path case assembly and the stage 10 stator vanes.

      1. Engage the stage 10 stator vanes rear platform in the liner in the stage 11 rotor path case assembly.

      2. Align the dowel hole in the stage 11 rotor path case assembly front flange with the location dowel in the stage 10 rotor path case assembly rear flange.

      3. Align the four stage 10 stop vanes with the stage 10 stop vane slots.

    7. Install eight slave nuts and bolts through the assembly joint flange. Make sure that you keep them at equal distances around the flange. Install the bolts from the stage 11 rotor path case assembly flange. Tighten the nuts in the correct sequence to pull the stage 11 rotor path case assembly on to the stage 10 rotor path case assembly.

    8. Let the assembly become cool.

    9. Do a check to make sure all the stage 10 stator vanes can be moved in their locations. Any vane that cannot be moved must be replaced.

    10. Remove the eight slave nuts and bolts.

    11. Install the 47 bolts HPC Assembly (72-41-00, 01-612), the washers HPC Assembly (72-41-00, 01-606) and nuts HPC Assembly (72-41-00, 01-610) which attach the stage 11 rotor path case assembly to the stage 10 rotor path case assembly. Refer to Figure, detail identified at A. Make sure the bolts are correctly located on the stage 10 case flange.

    12. Lightly tighten the bolts.

    13. Torque the bolts in the correct sequence to 36 lbfin. to 45 lbfin. (4.000 Nm to 5.000 Nm).

    13. SUBTASK 72-41-00-440-280 Install the Stage 11 Stator Vanes (Pre SBE 72-0441, SBE 72-0441, Pre SBE 72-0612 and SBE 72-0612)

    1. Refer to Figure, Figure and Figure.

    2. All the stator vanes have been identified with their position numbers. Make sure they are installed at the correct positions during the assembly procedure.

      3. Install the stage 11 stop vanes HPC Stator Vanes (72-41-22, 06-350).

      1. Install the four stage 11 stop vanes in to the stage 11 rotor path case assembly HPC Ring Cases And Related Parts (72-41-21, 04-350) at the stage 11 stator vane stops HPC Ring Cases And Related Parts (72-41-21, 04-590). Engage the vanes in the stage 11 rotor path case assembly. Make sure the stage 11 stator vane stops are engaged in the slots in the stage 11 stop vanes.

      2. Push each stage 11 stop vane forward until the vane platform touches the stage 11 front liner.

      4. Install the stage 11 stator vanes.

      1. Install the vanes referred to in Step to Step, in a clockwise direction. Engage each of the vanes in the stage 11 front liner. Make sure the platform of the first vane that is installed touches the platform of the stage 11 stop vane. Push each subsequent vane clockwise as it is installed until the vane platforms touch.

      2. Push each vane forward until the vane platform touches the stage 11 front liner.

      3. Install the 26 stage 11 stator vanes (HPC Stator Vanes (72-41-22, 06-150) (Pre SBE 72-0441)), HPC Stator Vanes (72-41-22, 06-400) and HPC Stator Vanes (72-41-22, 06-448) or HPC Stator Vanes (72-41-22, 06-450) between the two stage 11 stop vanes located at the 12 o'clock and 3 o'clock positions.

      4. Between the two stage 11 stop vanes located at the 3 o'clock and 6 o'clock positions, install 24 stage 11 stator vanes (HPC Stator Vanes (72-41-22, 06-150) (Pre SBE 72-0441)), HPC Stator Vanes (72-41-22, 06-400) and HPC Stator Vanes (72-41-22, 06-448) or HPC Stator Vanes (72-41-22, 06-450) and the two stage 11 LH and RH intrascope vanes HPC Stator Vanes (72-41-22, 06-200) and HPC Stator Vanes (72-41-22, 06-250).

      5. Install the 26 stage 11 stator vanes (HPC Stator Vanes (72-41-22, 06-150) (Pre SBE 72-0441)), HPC Stator Vanes (72-41-22, 06-400) and HPC Stator Vanes (72-41-22, 06-448) or HPC Stator Vanes (72-41-22, 06-450) between the two stage 11 stop vanes located at the 6 o'clock and 9 o'clock positions.

      6. Install the 26 stage 11 stator vanes (HPC Stator Vanes (72-41-22, 06-150) (Pre SBE 72-0441)), HPC Stator Vanes (72-41-22, 06-400) and HPC Stator Vanes (72-41-22, 06-448) or HPC Stator Vanes (72-41-22, 06-450) between the two stage 11 stop vanes located at the 9 o'clock and 12 o'clock positions.

      5. Install the insulation strips HPC Ring Cases And Related Parts (72-41-21, 04-094), HPC Ring Cases And Related Parts (72-41-21, 04-096) and HPC Ring Cases And Related Parts (72-41-21, 04-098).

      1. WARNING

        WHEN YOU USE CoMat 01-002 SOLVENT, DELETED. YOU MUST USE THE NECESSARY PROTECTIVE CLOTHING. DO NOT GET THE SOLVENT ON YOUR SKIN OR IN YOUR EYES. YOU MUST NOT SMOKE WHEN YOU USE THE SOLVENT AS THE VAPOR CHANGES AND BECOMES TOXIC.

        NOTE

        Use only CoMat 02-271 ADHESIVE TAPE (DOUBLE SIDED) to attach the insulation strips of SBE 72-0612 standard to the HP compressor vanes.

        Clean the stator vanes outer platform with CoMat 01-002 SOLVENT, DELETED..

      2. Apply a thin layer of CoMat 08-013 COLD CURING SILICONE COMPOUND to the stator vane platform.

      3. Install the sealing strips on to the CoMat 08-013 COLD CURING SILICONE COMPOUND.

    14. SUBTASK 72-41-00-440-281 Install the Stage 12 Rotor Path Case Assembly

    1. Refer to Figure and Figure.

    2. Install the stage 12 rotor path case assembly front flange down on a clean work surface.

    3. Install a Heating blanket on to the stage 12 rotor path case assembly.

    4. Heat the stage 12 rotor path case assembly to 167 to 212 deg F (75 to 100 deg C).

    5. WARNING

      YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE STAGE 12 ROTOR PATH CASE ASSEMBLY.

      CAUTION

      YOU MUST MAKE SURE THE STAGE 11 STATOR VANES ENGAGE CORRECTLY IN THE STAGE 12 ROTOR PATH CASE ASSEMBLY.

      Remove the Heating blanket.

      6. Install the stage 12 rotor path case assembly on to the stage 11 rotor path case assembly.

      1. Engage the stage 11 stator vanes rear platforms in the liner in the stage 12 rotor path case assembly.

      2. Align the dowel hole in the stage 12 rotor path case assembly front flange with the location dowel in the stage 11 rotor path case assembly rear flange.

      3. Align the four stage 11 stator stops with the stage 11 stop vanes.

    7. Install eight slave nuts and bolts through the assembly joint flange. Space them at equal distances around the flange. Install the bolts from the stage 11 rotor path case assembly flange. Tighten the nuts in the correct sequence to pull the stage 12 rotor path case assembly on to the stage 11 rotor path case assembly.

    8. Let the assembly become cool.

    9. Do a check to make sure all the stage 11 stator vanes can be moved in their locations. Any vane that cannot be moved must be replaced.

    10. Remove the eight slave nuts and bolts.

    11. Install IAE 1R18213 Alignment checking pin through the stage 12 rotor path case assembly borescope hole. Make sure the IAE 1R18213 Alignment checking pin easily goes into the intrascope vanes hole.

    13. Install the 47 bolts HPC Assembly (72-41-00, 01-632), the washers HPC Assembly (72-41-00, 01-625) and nuts HPC Assembly (72-41-00, 01-630) which attach the stage 12 rotor path case assembly to the stage 11 rotor path case assembly. Make sure the bolts are correctly located on the stage 12 rotor path case assembly rear flange. Refer to Figure, detail identified at A.

    14. Lightly tighten the bolts.

    15. Torque the bolts in the correct sequence to 36 lbfin. to 45 lbfin. (4.000 Nm to 5.000 Nm).

    15. SUBTASK 72-41-00-440-282 Install the Stage 12 Rotor Path Ring and the Cross Key Location Ring Assembly

    1. Refer to Figure.

    2. Install the seal ring HPC Ring Cases And Related Parts (72-41-21, 04-745) on to the flange of the stage 12 rotor path case assembly.

      3. Install the cross key location ring HPC Ring Cases And Related Parts (72-41-21, 04-750).

      1. Put the cross key location ring front flange down on a clean work surface.

      2. Install a Heating blanket on to the cross key location ring.

      3. Heat the cross key location ring to 167 deg F to 212 deg F (75 deg C to 100 deg C).

      4. WARNING

        YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE CROSS KEY LOCATION RING.

        Remove the Heating blanket.

      5. Install the cross key location ring on to the stage 12 rotor path case assembly and the sealing ring. Align the location dowel hole in the cross key location ring with the dowel in the stage 12 rotor path case assembly rear flange.

      6. Install eight slave bolts to attach the cross key location ring to the stage 12 rotor path case assembly. Set the bolts at equal distances around the flange. Tighten the bolts to pull the cross key location ring on to the stage 12 rotor path case assembly.

      7. Let the assembly become cool.

      8. Remove the eight slave bolts.

      9. Install the 47 bolts HPC Assembly (72-41-00, 01-644), the washers HPC Assembly (72-41-00, 01-646) and nuts HPC Assembly (72-41-00, 01-642) which attach the stage 12 rotor path case assembly cross key location ring.

      10. Lightly tighten the bolts.

      11. Torque the bolts in the correct sequence to 36 lbfin. to 45 lbfin. (4.000 Nm to 5.000 Nm).

    16. SUBTASK 72-41-00-440-283 Install the Compressor Rear Outer Case Assembly on to the HP Compressor Rear Cases

    1. Refer to Figure, Figure and Figure.

    2. Put the HP compressor rear outer case assembly in an oven heated to 158 deg F to 176 deg F (70 deg C to 80 deg C) for 15 minutes.

    3. Install IAE 1R18217 Lift fixture on to the compressor rear outer case assembly HPC Rear Outer Case And Related Parts (72-41-23, 02-400).

    4. WARNING

      YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE HP COMPRESSOR REAR OUTER CASE.

      Remove the compressor rear outer case assembly from the oven.

    5. Release the three thumbscrews on the IAE 1R18217 Lift fixture.

    6. Adjust the three capscrews until the ring touches the main part of the IAE 1R18217 Lift fixture.

    7. Use a suitable hoist and lift the IAE 1R18217 Lift fixture on to the rear flange of the compressor rear outer case.

    8. Align the six holes in the IAE 1R18217 Lift fixture with six holes in the rear flange of the compressor rear outer case.

    9. Install the six bolts, the 12 washers and the six nuts to attach the IAE 1R18217 Lift fixture to the compressor rear outer case.

    10. Tighten the six nuts.

      11. Install the compressor rear outer case assembly on to the HP compressor rear cases while it is hot.

      1. Use the hoist, used in Step, and lift the compressor rear outer case above the HP compressor rear cases.

      2. CAUTION

        YOU MUST MAKE SURE THERE IS NO RESISTANCE WHEN YOU LOWER THE HP COMPRESSOR REAR OUTER CASE ASSEMBLY ONTO THE HP COMPRESSOR REAR INNER CASES OR YOU WILL DAMAGE THE INTERNAL COMPONENTS. IF THERE IS RESISTANCE REMOVE THE REAR OUTER CASE ASSEMBLY AND FIND THE CAUSE. DO Step. AGAIN, IF NECESSARY.

        Carefully lower the compressor rear outer case assembly on to the HP compressor rear inner cases.

      3. Align the 10 dowels in the compressor rear outer case assembly with the 10 dowel holes in the stage 7 cone and rotor path case assembly.

      4. Install the 60 bolts (01-484) to attach the compressor rear outer case assembly to the stage 7 cone and rotor path case assembly.

      5. Torque the bolts to 85 to 105 lbfin. (10.000 to 12.000 Nm).

      6. Remove the hoist.

    17. SUBTASK 72-41-00-440-284 Install the Compressor Rear Outer Case Assembly on to the HP Compressor Rear Cases

    1. Refer to Figure, Figure and Figure.

    2. WARNING

      WHEN YOU USE CoMat 01-002 SOLVENT, DELETED. YOU MUST USE THE NECESSARY PROTECTIVE CLOTHING. DO NOT GET THE SOLVENT ON YOUR SKIN OR IN YOUR EYES. YOU MUST NOT SMOKE WHEN YOU USE THE SOLVENT AS THE VAPOR CHANGES AND BECOMES TOXIC.

      Put the HP compressor rear outer case in a tank of CoMat 01-002 SOLVENT, DELETED. heated to 158 to 175 deg F (70 to 80 deg C) for 15 minutes.

    3. Install IAE 1R18217 Lift fixture on to the compressor rear outer case assembly HPC Rear Outer Case And Related Parts (72-41-23, 02-400).

    4. WARNING

      YOU MUST PUT ON THE CORRECT PROTECTIVE GLOVES BEFORE YOU TOUCH THE HP COMPRESSOR REAR OUTER CASE.

      Remove the compressor rear outer case assembly from the trichloroethane tank.

    5. Release the three thumbscrews on the IAE 1R18217 Lift fixture.

    6. Adjust the three capscrews until the ring touches the main part of the IAE 1R18217 Lift fixture.

    7. Use a suitable hoist and lift the IAE 1R18217 Lift fixture on to the rear flange of the compressor rear outer case.

    8. Align six holes in the IAE 1R18217 Lift fixture with six holes in the rear flange of the compressor rear outer case.

    9. Install the six bolts, the 12 washers and the six nuts to attach the IAE 1R18217 Lift fixture to the compressor rear outer case.

    10. Tighten the six nuts.

      11. Install the compressor rear outer case assembly on to the HP compressor rear cases, while it is hot.

      1. Use the hoist, used in Step, and lift the compressor rear outer case above the HP compressor rear inner cases.

      2. CAUTION

        YOU MUST MAKE SURE THERE IS NO RESISTANCE WHEN YOU LOWER THE HP COMPRESSOR REAR OUTER CASE ASSEMBLY ONTO THE HP COMPRESSOR REAR CASES OR YOU WILL DAMAGE THE INTERNAL COMPONENTS. IF NECESSARY, IF THERE IS RESISTANCE REMOVE THE REAR OUTER CASE ASSEMBLY AND FIND THE CAUSE. DO Step AGAIN.

        Carefully lower the compressor rear outer case assembly on to the HP compressor rear inner cases.

      3. Align the 10 dowels in the compressor rear outer case assembly with the 10 dowel holes in the stage 7 cone and rotor path case assembly.

      4. Install the 60 bolts (01-484) to attach the compressor rear outer case assembly to the stage 7 cone and rotor path case assembly.

      5. Torque the bolts to 85 to 105 lbfin. (10.000 to 12.000 Nm).

      6. Remove the hoist.

    18. SUBTASK 72-41-00-440-285 Install the Cross Key Location Segments

    1. Refer to Figure.

      2. Install the 6 cross key location segments HPC Rear Outer Case And Related Parts (72-41-23, 02-220) on the compressor rear outer case assembly HPC Rear Outer Case And Related Parts (72-41-23, 02-400).

      1. Engage the slot in the cross key location segment with the location on the cross key ring seal carrier assembly.

      2. Install the five bolts (01-364) and the five washers (01-366). Lightly tighten the bolts.

      3. Measure the clearance between the location on the cross key ring seal carrier assembly and the slot in the cross key location segment. Measure the clearance at the two sides of the location. The clearance must be 0.002 to 0.004 in. (0.05 to 0.10 mm).

      4. Install the remaining five cross key location segments as given in steps Step to Step.

    3. Torque the thirty bolts, installed in Step to Step, to 85 to 100 lbfin. (10.000 to 12.000 Nm).

    19. SUBTASK 72-41-00-440-286 Install the Borescope Access Blank Plugs and Cover TASK 72-41-00-990-132

      1. Install the stage 7 borescope access blank cover HPC Rear Outer Case And Related Parts (72-41-23, 02-100).

      1. Refer to Figure.

      2. Apply CoMat 10-072 ANTISEIZE COMPOUND (MoDISULFIDE) or CoMat 10-070 ANTI-SEIZE COMPOUND to the three bolts HPC Rear Outer Case And Related Parts (72-41-23, 02-102) which hold the borescope access port cover onto the compressor rear outer case.

      3. Install the borescope access port cover on the compressor rear outer case HPC Rear Outer Case And Related Parts (72-41-23, 02-400) with the HPC Rear Outer Case And Related Parts (72-41-23, 02-108) corrujoint gasket and the three bolts HPC Rear Outer Case And Related Parts (72-41-23, 02-102).

      4. Torque the three bolts to 85 to 105 lbfin. (10 to 12 Nm).

      2. Install the stage 8, 9 and 11 borescope access blanking plugs ENGINE SECURING FEATURES-HP COMPRESSOR CASES ENGINE-SECURING FEATURES-HP COMPRESSOR CASES (72-41-00, 02-102).

      1. Refer to Figure.

      2. Apply CoMat 10-072 ANTISEIZE COMPOUND (MoDISULFIDE) or CoMat 10-070 ANTI-SEIZE COMPOUND to the three bolts ENGINE SECURING FEATURES-HP COMPRESSOR CASES ENGINE-SECURING FEATURES-HP COMPRESSOR CASES (72-41-00, 02-102) which hold the blanking plug to the compressor rear outer case.

      3. Install one of the blanking plugs on the compressor rear outer case with the ENGINE SECURING FEATURES-HP COMPRESSOR CASES ENGINE-SECURING FEATURES-HP COMPRESSOR CASES (72-41-00, 02-108) corrujoint gasket and the three bolts ENGINE SECURING FEATURES-HP COMPRESSOR CASES ENGINE-SECURING FEATURES-HP COMPRESSOR CASES (72-41-00, 02-102).

      4. Torque the three bolts to 85 to 105 lbfin. (10 to 12 Nm).

      5. Do Step to Step again and install the remaining two blanking plugs.

    20. Figure: View Through The HP Compressor Assembly

    View Through The HP Compressor Assembly

    Figure: View Through The HP Compressor Assembly

    View Through The HP Compressor Assembly

    Figure: View Through The HP Compressor Assembly

    View Through The HP Compressor Assembly

    Figure: HP Compressor Rotor Assembly Installed In The Support Stand

    HP Compressor Rotor Assembly Installed In The Support Stand

    Figure: HP Compressor Rotor Installed In The Transport Trolley

    HP Compressor Rotor Installed In The Transport Trolley

    Figure: Remove And Install The Lifting Adapter And The Universal Sling Adapter

    Remove And Install The Lifting Adapter And The Universal Sling Adapter

    Figure: Prepare The Tools To Assemble The HP Compressor Assembly

    Prepare The Tools To Assemble The HP Compressor Assembly

    Figure: Assemble The Parts On The Support Ring

    Assemble The Parts On The Support Ring

    Figure: Install The Stage 7 Stator Vanes

    Install The Stage 7 Stator Vanes

    Figure: Install The Stage 7 Stator Vanes

    Install The Stage 7 Stator Vanes

    Figure: Install The Stage 7 Stator Vanes

    Install The Stage 7 Stator Vanes

    Figure: Install The Stage 7 Flange Parts

    Install The Stage 7 Flange Parts

    Figure: Install The Stage 7 Flange Parts

    Install The Stage 7 Flange Parts

    Figure: Install The Stage 8 Stator Vanes

    Install The Stage 8 Stator Vanes

    Figure: Install The Insulation Strips

    Install The Insulation Strips

    Figure: HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly

    HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly

    Figure: HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly

    HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly

    Figure: Install The Stage 9 Stator Vanes

    Install The Stage 9 Stator Vanes

    Figure: HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly

    HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly

    Figure: HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly

    HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly

    Figure: Install The Stage 10 Stator Vanes

    Install The Stage 10 Stator Vanes

    Figure: HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly

    HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly

    Figure: HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly

    HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly

    Figure: Install The Stage 11 Stator Vanes

    Install The Stage 11 Stator Vanes

    Figure: HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly

    HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly

    Figure: Install The Lift Fixture On The Compressor Rear Outer Case Assembly

    Install The Lift Fixture On The Compressor Rear Outer Case Assembly

    Figure: HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly

    HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly

    Figure: Install The Compressor Rear Outer Case Assembly

    Install The Compressor Rear Outer Case Assembly

    Figure: HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly

    HPC Assembly - Assemble The HPC Cases And Vanes To The Rotor Assembly

    Figure: Install The Borescope Access Blank Plugs And The Cover

    Install The Borescope Access Blank Plugs And The Cover

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised consumable reference in notes and deleted consumable. (19VG359)

Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:K6835
Enterprise Name:MED-LAB LTD
BU Name:MED-LAB LTD
Street:COPELAND ST
City:DERBY
Zip Code:DE1 2PU
Country:GREAT BRITAIN
Phone Number:44-1332-349094
Fax Number:44-1332-371237
Email:sales@med-lab.co.uk
Internet:www.med-lab.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X111X
Enterprise Name:N/A – DELETED CONSUMABLE MATERIAL
Manufacturer Code:X222X
Enterprise Name:N/A – REFER TO APPLICABLE COMAT SUFFIX
Manufacturer Code:X333X
Enterprise Name:REFER TO V2500 SB ENG-79-0108
Link not Found
Link not Found
Manufacturer Code:X111X
Supply Number:CoMat 01-002
Type:sp01
Supply Short Name:CoMat 01-002 SOLVENT, DELETED.
Supply Name:CoMat 01-002 SOLVENT, DELETED.
Specification Groups:
Doc NumberType
wiring harnesses. Where CoMat 01‐002 is specified to clean mechanical components, use one or more of the solvents that SPM TASK 70‐11‐26‐300‐503 specifies as applicable.DELETED. Where CoMat 01‐002 is specified to clean electrical contacts or wiring harnesses, use one or more of the solvents that SPM TASK 70‐11‐57‐110‐501 specifies to clean electrical contacts or
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:52152
Supply Number:CoMat 02-271
Type:sp01
Supply Short Name:CoMat 02-271 ADHESIVE TAPE (DOUBLE SIDED)
Supply Name:CoMat 02-271 ADHESIVE TAPE (DOUBLE SIDED)
Specification Groups:
Doc NumberType
OMAT:2/117 (RR REF)3M 9473PC VHB ADHESIVE TRANSFER TAPE OR 3M F9473PC VHB ADHESIVE TRANSFER TAPE
Suppliers:
ManufacturerRemarks
52152
K0993
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 04-011
Type:sp01
Supply Short Name:CoMat 04-011 JOINTING COMPOUND
Supply Name:CoMat 04-011 JOINTING COMPOUND
Specification Groups:
Doc NumberType
OMAT: 423SILKOLENE 762 DTD 900/4344
Suppliers:
ManufacturerRemarks
LOCAL
IE200
K0007
K6835
k3504
Manufacturer Code:00BB6
Supply Number:CoMat 07-038
Type:sp01
Supply Short Name:CoMat 07-038 AIR DRYING ENAMEL
Supply Name:CoMat 07-038 AIR DRYING ENAMEL
Specification Groups:
Doc NumberType
OMAT:7/22B (RR REF)IP9138 R1
JCR-029 (JAEC REF)
Suppliers:
ManufacturerRemarks
00BB6
K3504
Manufacturer Code:X222X
Supply Number:CoMat 08-013
Type:sp01
Supply Short Name:CoMat 08-013 COLD CURING SILICONE COMPOUND
Supply Name:CoMat 08-013 COLD CURING SILICONE COMPOUND
Specification Groups:
Doc NumberType
If CoMat 08-013 is specified without an asterisk or a letter suffix, use one of the letter suffix alternative materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:X222X
Supply Number:CoMat 10-070
Type:sp01
Supply Short Name:CoMat 10-070 ANTI-SEIZE COMPOUND
Supply Name:CoMat 10-070 ANTI-SEIZE COMPOUND
Specification Groups:
Doc NumberType
DELETED. USE COMAT 10-070A
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:K6835
Supply Number:CoMat 10-072
Type:sp01
Supply Short Name:CoMat 10-072 ANTISEIZE COMPOUND (MoDISULFIDE)
Supply Name:CoMat 10-072 ANTISEIZE COMPOUND (MoDISULFIDE)
Specification Groups:
Doc NumberType
OMAT: 417BGP CoMat 109 DEFSTAN 80-81 NATO S722
Suppliers:
ManufacturerRemarks
K6835
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X
Manufacturer Code:LOCAL
Supply Number:DELETED
Type:sp01
Supply Short Name:DELETED
Supply Name:DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:LOCAL
Tool Number:Heat protection gloves
Tool Name:Heat protection gloves
Manufacturer Code:LOCAL
Tool Number:Heating blanket
Tool Name:Heating blanket
Manufacturer Code:0AM53
Tool Number:IAE 1R18090
Tool Name:IAE 1R18090 Safety support stand
Manufacturer Code:0AM53
Tool Number:IAE 1R18091
Tool Name:IAE 1R18091 Support stand
Manufacturer Code:0AM53
Tool Number:IAE 1R18213
Tool Name:IAE 1R18213 Alignment checking pin
Manufacturer Code:0AM53
Tool Number:IAE 1R18214
Tool Name:IAE 1R18214 Build stand
Manufacturer Code:0AM53
Tool Number:IAE 1R18217
Tool Name:IAE 1R18217 Lift fixture
Manufacturer Code:0AM53
Tool Number:IAE 1R18401
Tool Name:IAE 1R18401 Support stand
Manufacturer Code:0AM53
Tool Number:IAE 1R18635
Tool Name:IAE 1R18635 Spanner wrench
Manufacturer Code:0AM53
Tool Number:IAE 1R18636
Tool Name:IAE 1R18636 Spanner Wrench
Manufacturer Code:0AM53
Tool Number:IAE 1R18637
Tool Name:IAE 1R18637 Spanner Wrench
Manufacturer Code:0AM53
Tool Number:IAE 1R18693
Tool Name:IAE 1R18693 Support ring
Manufacturer Code:0AM53
Tool Number:IAE 1R18831
Tool Name:IAE 1R18831 Support ring