TASK 72-31-11-200-001-C00 Annulus Filler - Examine The Annulus Filler

DMC:V2500-A0-72-31-1102-00C-310A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-31-11-200-001-C00 Annulus Filler - Examine The Annulus Filler

Effectivity

FIG/ITEM

PART NO.

01-100

5A1459

01-100

5A1611

01-100

5A1710

01-100

5A1750

01-100

5A1752

01-100

5A1753

General

This TASK gives the procedure for the inspection of the annulus fillers. For the other LP compressor blades and fillers parts, refer to TASK 72-31-11-200-000 (INSPECTION/CHECK-000).

The policy that is necessary for inspection is given in the SPM TASK 70-20-01-200-501.

All the parts must be cleaned before any part is examined. Refer to the SPM TASK 70-11-03-100-501.

All the parts must be visually examined for damage, corrosion and wear. Any defects that are not identified in the procedure must be referred to IAE.

The procedure for those parts which must have a crack test is given in Step. Do the test before the part is visually examined.

Do not discard any part until you are sure there are no repairs available. Refer to the instructions in the repair before a discarded part is used again or oversize parts are installed.

Parts which should be discarded can be held although no repair is available. The repair of a discarded part could be shown to be necessary at a later date.

All parts must be examined to make sure that all the repairs have been completed satisfactorily.

The paractices and processes referred to in the procedure by the TASK/SUBTASK numbers are in the SPM.

References

Refer to the SPM for data on these items.

Definitions of Damage, SPM TASK 70-02-02-350-501

Inspection of Parts, SPM TASK 70-20-01-200-501

Some data on these items is contained in this TASK. For more data on these items refer to the SPM.

Method of Testing for Crack Indications

Chemical Processes

Surface Protection

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NONE

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-31-11-230-063 Examine the Annulus Filler (01-100) for Cracks

    1. NOTE

      Make sure that the dry film lubricant on the annulus fillers is removed before fluoresent penetrant inspection. Refer to TASK 72-31-11-100-000 (CLEANING-000).

      NOTE

      Removal of anodize coat may be required to complete the inspection. Refer to TASK 72-31-11-100-000 (CLEANING-000).

      Clean the part. Refer to TASK 72-31-11-100-000 (CLEANING-000).

      2. Do the test for cracks on the part that is given below.

        PART IDENT

        TASK/SUBTASK

        Annulus filler

        1. Cracked

        1. Reject

    3. Apply the anodize coat after subsequent inspection, if removed. Refer to repair, VRS1019 TASK 72-31-11-300-019 (REPAIR-019).

    2. SUBTASK 72-31-11-220-103 Examine the Annulus Fillers (01-100) Platform

    1. Refer to Figure.

      2. Examine the platform at location 5.

        1. Nicked, dented, scratched or corrosion pitted.

          1. Not more than 0.010 in. (0.25 mm) in depth

          1. Repair, VRS1014 TASK 72-31-11-300-028 (REPAIR-028)

          2. More than in Step

          1. Reject

        2. Missing anti-erosion coating.

          1. Not more than 1.0 sqin. (6.45 cm) total

          1. Repair, VRS1016 TASK 72-31-11-300-027 (REPAIR-027) or Repair, VRS1009 TASK 72-31-11-300-002 (REPAIR-002)

          2. More than in Step

          1. Repair, VRS1009 TASK 72-31-11-300-002 (REPAIR-002)

    3. SUBTASK 72-31-11-220-104 Examine the Annulus Fillers (01-100) Seal

    1. Refer to Figure.

    2. Pull the seals carefully to make sure the seals are securely attached.

      3. Examine the seals at location 3.

        1. Seals that are loose or are missing

        1. Repair, VRS1018 TASK 72-31-11-300-022 (REPAIR-022)

        2. Examine the seals for wear.

          1. Not more than 0.02 in. (0.5 mm) in depth and 1.25 in. (31.8 mm) in length

          1. Accept

          2. More than in Step

          1. Repair, VRS1018 TASK 72-31-11-300-022 (REPAIR-022)

    4. SUBTASK 72-31-11-220-105 Examine the Annulus Fillers (01-100) Bumper

    1. Refer to Figure.

      2. Examine the bumper at location 6.

        1. Missing or damaged

        1. Repair, VRS1018 TASK 72-31-11-300-022 (REPAIR-022)

    5. SUBTASK 72-31-11-220-144 Examine the Annulus Fillers (01-100) Front Trunnion

    1. Refer to Figure.

      2. Examine the trunnion surface at location 8.

        1. Nicked.

          1. Not more than 0.0035 in. (0.09 mm) in depth

          1. Repair, VRS1014 TASK 72-31-11-300-028 (REPAIR-028)

          2. More than in Step

          1. Reject

        2. Scratched, galled and dented.

          1. Not more than 0.0059 in. (0.15 mm) in depth

          1. Repair, VRS1014 TASK 72-31-11-300-028 (REPAIR-028)

          2. More than in Step

          1. Reject

        3. Missing dry film lubricant

        1. Repair, VRS1735 TASK 72-31-11-300-020 (REPAIR-020)

      3. Examine the upper fillet R at location 9A.

        1. Visually examine the part to make sure that repair at front trunnion fillet R was not done before

        1. Find the repair identification mark. If the mark with "VRS1014 F" is found, step (2) must not be applied

        2. Corrosion pits.

          1. Not more than 0.003 in. (0.08 mm) in depth and not more than 0.0078 in. (0.20 mm) in diameter

          1. Repair, VRS1014 TASK 72-31-11-300-028 (REPAIR-028)

          2. More than in Step

          1. Reject

        3. Scratched, galled, nicked and dented

        1. Reject

      4. Examine the lower fillet R at location 9B.

        1. Visually examine the part to make sure that repair at front trunnion fillet R was not done before

        1. Find the repair identification mark. If the mark with "VRS1014 F" is found, step (2) must not be applied

        2. Corrosion pits.

          1. Not more than 0.0039 in. (0.10 mm) in depth and not more than 0.0078 in. (0.20 mm) in diameter

          1. Repair, VRS1014 TASK 72-31-11-300-028 (REPAIR-028)

          2. More than in Step

          1. Reject

        3. Scratched, galled, nicked and dented

        1. Reject

      5. Examine the face around fillet R at location 10.

        1. Corrosion pits.

          1. Not more than 0.0039 in. (0.10 mm) in depth and not more than 0.0078 in. (0.20 mm) in diameter

          1. Repair, VRS1014 TASK 72-31-11-300-028 (REPAIR-028)

          2. More than in Step

          1. Reject

        2. Scratched, galled, nicked and dented

        1. Repair, VRS1014 TASK 72-31-11-300-028 (REPAIR-028)

      6. Examine trunnion diameter D1.

        1. If the trunnion diameter D1 is between 0.8622 and 0.8653 in. (21.899 and 21.980 mm)

        1. Accept

        2. Less than 0.8622 in. (21.899 mm)

        1. Reject

    6. SUBTASK 72-31-11-220-145 Examine the Annulus Fillers (01-100) Aft Trunnion

    1. Refer to Figure.

      2. Examine the trunnion upper surface at location 11.

        1. Nicked.

          1. Not more than 0.0047 in. (0.12 mm) in depth

          1. Repair, VRS1014 TASK 72-31-11-300-028 (REPAIR-028)

          2. More than in Step

          1. Reject

        2. Scratched, galled and dented.

          1. Not more than 0.0070 in. (0.18 mm) in depth

          1. Repair, VRS1014 TASK 72-31-11-300-028 (REPAIR-028)

          2. More than in Step

          1. Reject

        3. Missing dry film lubricant

        1. Repair, VRS1735 TASK 72-31-11-300-020 (REPAIR-020)

      3. Examine the trunnion lower surface at location 12.

        1. Scratched, galled, nicked and dented.

          1. Not more than 0.014 in. (0.37 mm) in depth

          1. Repair, VRS1014 TASK 72-31-11-300-028 (REPAIR-028)

          2. More than in Step

          1. Reject

        2. Missing dry film lubricant

        1. Repair, VRS1735 TASK 72-31-11-300-020 (REPAIR-020)

      4. Examine the hook at location 13.

        1. Scratched, galled, nicked and dented.

          1. Not more than 0.035 in. (0.90 mm) in depth

          1. Repair, VRS1014 TASK 72-31-11-300-028 (REPAIR-028)

          2. More than in Step

          1. Reject

      5. Examine the upper fillet R at location 9A.

        1. Visually examine the part to make sure that repair at aft trunnion fillet R was not done before

        1. Find the repair identification mark. If the mark with "VRS1014 R" is found, step (2) must not be applied

        2. Corrosion pits.

          1. Not more than 0.003 in. (0.08 mm) in depth and not more than 0.0078 in. (0.20 mm) in diameter

          1. Repair, VRS1014 TASK 72-31-11-300-028 (REPAIR-028)

          2. More than in Step

          1. Reject

        3. Scratched, galled, nicked and dented

        1. Reject

      6. Examine the lower fillet R at location 9B.

        1. Visually examine the part to make sure that repair at aft trunnion fillet R was not done before

        1. Find the repair identification mark. If the mark with "VRS1014 R" is found, step (2) must not be applied

        2. Corrosion pits.

          1. Not more than 0.0039 in. (0.10 mm) in depth and not more than 0.0078 in. (0.20 mm) in diameter

          1. Repair, VRS1014 TASK 72-31-11-300-028 (REPAIR-028)

          2. More than in Step

          1. Reject

        3. Scratched, galled, nicked and dented

        1. Reject

      7. Examine the face around fillet R at location 10.

        1. Corrosion pits.

          1. Not more than 0.0039 in. (0.10 mm) in depth and not more than 0.0078 in. (0.20 mm) in diameter

          1. Repair, VRS1014 TASK 72-31-11-300-028 (REPAIR-028)

          2. More than in Step

          1. Reject

        2. Scratched, galled, nicked and dented

        1. Repair, VRS1014 TASK 72-31-11-300-028 (REPAIR-028)

      8. Examine the trunnion diameter D2.

        1. If the trunnion diameter D1 is between 1.0517 and 1.0586in. (26.712 and 26.890 mm)

        1. Accept

        2. Less than 1.0517 in. (26.712 mm)

        1. Reject

    7. SUBTASK 72-31-11-220-107-001 Examine the Annulus Fillers (01-100) Front Face

    1. Refer to Figure.

      2. Examine the front face at location 7.

        1. Nicked, dented, scratched, pitted or galled.

          1. Not more than 0.02 in. (0.5 mm) in depth

          1. Repair, VRS1014 TASK 72-31-11-300-028 (REPAIR-028)

          2. More than in Step

          1. Reject

    8. SUBTASK 72-31-11-220-107-002 Examine the Annulus Fillers (01-100) Rear Face

    1. Refer to Figure.

      2. Examine the front face at location 2.

        1. Nicked, dented, scratched, pitted or galled.

          1. Not more than 0.02 in. (0.5 mm) in depth

          1. Repair, VRS1014 TASK 72-31-11-300-028 (REPAIR-028)

          2. More than in Step

          1. Reject

    9. SUBTASK 72-31-11-220-108 Examine the Annulus Fillers (01-100) Pin

    1. Refer to Figure.

      2. Examine the pin at location 1.

        1. Distorted or damaged

        1. Repair, VRS1010 TASK 72-31-11-300-005 (REPAIR-005)

    10. SUBTASK 72-31-11-220-109 Examine the Annulus Fillers (01-100) Thread Insert

    1. Refer to Figure.

      2. Examine the thread insert at location 4.

        1. Damaged or loose

        1. Repair, VRS1017 TASK 72-31-11-300-023 (REPAIR-023)

    11. SUBTASK 72-31-11-220-232 Examine the Annulus Fillers (01-100) Remaining Surfaces

    1. Refer to Figure.

      2. Examine the remaining surfaces at location 14.

        1. Nicked, dented, scratched or corrosion pitted

          1. Not more than 0.010 in. (0.25 mm) in depth

          1. Repair, VRS1014 TASK 72-31-11-300-028 (REPAIR-028)

          2. More than in Step

          1. Reject

    12. Figure: Location on the Annulus Filler

    Sheet 1

    Legend
    Location on the Annulus Filler

    Sheet 1

    Close

    Figure: Location on the Annulus Filler

    Sheet 2

    Legend
    Location on the Annulus Filler

    Sheet 2

    Close

Requirements After Job Completion

Follow-On Conditions

NONE