DMC:V2500-A0-72-00-5000-02A-720A-B|Issue No:005|Issue Date:2020-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-00-50-420-002 LPT Module - Install The LPT Module Without Turbine Exhaust Case (TEC) (Horizontal) - Method 2, Installation-003

General

This TASK gives the procedure to install the LP Turbine Module without TEC in horizontal position. Other related TASKS are:

Install the LP Turbine Module (horizontal) - Method 1 by TASK 72-00-50-420-001-A00 (INSTALLATION-002), TASK 72-00-50-420-001-B00 (INSTALLATION-002) and TASK 72-00-50-420-001-C00 (INSTALLATION-002).

Install the LP Turbine Module (vertical) - Method 2 by TASK 72-00-50-420-004-A00 (INSTALLATION-005) and TASK 72-00-50-420-004-C00 (INSTALLATION-005).

Turn the LP Turbine Module from horizontal to vertical (front end down) by TASK 72-00-50-560-001 (REMOVAL-003).

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For standard torque data and procedures, refer to SPM TASK 70-41-01-400-501 and SPM TASK 70-41-02-400-501.

Special torque data is identified by the symbol * after the torque value.

Assembly tolerances are included in the procedure.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS, unless other lubricants are referred to in the procedure.

After assembly apply CoMat 07-038 AIR DRYING ENAMEL to any damaged surface protection, joint flanges and attach parts. Use the correct color of the air drying enamel. Refer to SPM TASK 70-38-21-380-501.

The number for each radial location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

Transportation covers/blanks must be removed immediately before the installation of the components.

For lockwire data and procedures, refer to SPM TASK 70-42-05-400-501.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

Name	Manufacturer	Part Number / Identification	Quantity
Dial Gage	LOCAL	Dial Gage
Vernier depth gage	LOCAL	Vernier depth gage
IAE 1F10016 Mechanical wrench	0AM53	IAE 1F10016	1
IAE 1F10019 Mechanical wrench	0AM53	IAE 1F10019	1
IAE 1F10026 Hydraulic hand pump	0AM53	IAE 1F10026	1
IAE 1F10052 Two cables sling	0AM53	IAE 1F10052	1
IAE 1F10058 Handling fixture	0AM53	IAE 1F10058	1
IAE 1F10063 Expanding retainer	0AM53	IAE 1F10063	1
IAE 1F10074 Guide pogo stick	0AM53	IAE 1F10074	1
IAE 1F10075 Support pedestal	0AM53	IAE 1F10075	2
IAE 1F10080 Horizontal stand	0AM53	IAE 1F10080	1
IAE 2F10418 Length gage	0AM53	IAE 2F10418	1
IAE 2F10415 Loading fixture	0AM53	IAE 2F10415	1
IAE 6F10027 Heater control unit	0AM53	IAE 6F10027	1
IAE 1J12220 Hydraulic pusher/puller	0AM53	IAE 1J12220	1
IAE 1J12260 Spanner wrench	0AM53	IAE 1J12260	1
IAE 1J12270 Guide puller	0AM53	IAE 1J12270	1
IAE 1J12271 0AM53 heater	0AM53	IAE 1J12271	1
IAE 1J12279 Grinding fixture	0AM53	IAE 1J12279	1
IAE 1J12280 Guide bar	0AM53	IAE 1J12280	1
IAE 1J12281 0AM53 heater	0AM53	IAE 1J12281	1
IAE 1J12282 Expanding pliers	0AM53	IAE 1J12282	1
IAE 1M14000 Lifting fixture	0AM53	IAE 1M14000	1
IAE 1M14002 Support fixture	0AM53	IAE 1M14002	1
IAE 1M14003 Support arm	0AM53	IAE 1M14003	2
IAE 1M14005 Torque wrench	0AM53	IAE 1M14005	1
IAE 1M14006 Immobilizing fixture	0AM53	IAE 1M14006	1
IAE 1M14086 Supporting fixture	0AM53	IAE 1M14086	1
IAE 1M14127 Support plate	0AM53	IAE 1M14127	2
IAE 1M14139 Immobilizing fixture	0AM53	IAE 1M14139	1
IAE 1M14143 Support fixture	0AM53	IAE 1M14143	1
IAE 1M14461 Supporting fixture	LOCAL	IAE 1M14461
IAE 1M14146 Support plate	0AM53	IAE 1M14146	2
IAE 1P16377 Guide support	0AM53	IAE 1P16377	1
IAE 1R18907 Expanding retainer	0AM53	IAE 1R18907	1
IAE 1R18908 Guide plug	0AM53	IAE 1R18908	1
IAE 1R18909 Guide plug	0AM53	IAE 1R18909	1
IAE 1M14114 Sizing gage	0AM53	IAE 1M14114

Consumables, Materials and Expendables

Name	Manufacturer	Part Number / Identification
CoMat 02-119 LOCKWIRE	LOCAL	CoMat 02-119
CoMat 07-038 AIR DRYING ENAMEL	k3504	CoMat 07-038
CoMat 10-077 APPROVED ENGINE OILS	LOCAL	CoMat 10-077

Spares

NONE

Safety Requirements

NONE

Procedure

1. Make very sure that the replacement LP Turbine Module without TEC Assembly is fully interchangeable with the assembly that it replaces and with the modules to which it is to be installed. Refer to the SPM for module identification and interchangeability.
1. Examine the HP System Module at interface D-45. Refer to TASK 72-00-45-220-001 (INSPECTION/CHECK-001).
2. Examine the front face of the LP Turbine Case and Rotor Assembly at interface D-50/10. Refer to TASK 72-00-50-220-001 (INSPECTION/CHECK-001).
3. Examine the LP Compressor/Intermediate Case Module at interface F-32. Refer to TASK 72-00-32-220-004 (INSPECTION/CHECK-004).
4. Examine the LP Turbine Module without TEC at interface F-50. Refer to TASK 72-00-50-220-005 (INSPECTION/CHECK-005).
5. Examine the LP Turbine Module without TEC at interface N-50/10. Refer to TASK 72-00-50-220-002 (INSPECTION/CHECK-002).
1. Examine the LP Turbine Module without TEC externally and examine the non-modular parts.

SUBTASK 72-00-50-220-114-A00 V2500-A1 Measure that the Fits and Clearances between the LP Turbine Module and the HP System Module are in the Limits given at Location 5624.

Refer to Figure.

Calculate the fit at location 5624.

Table 1. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 5624
LP Turbine Case (72-50-21, 01-010), Bore HP Turbine Stage 2 Support Case ENGINE-STAGE 2 HPT SUPPORT ASSEMBLY (72-45-27, 01-010), Diameter
LP Turbine Case Bore	28.527	Intf	28.527	Intf
	28.533	0.002	28.533	0.002
HP Turbine Support Case Diameter	28.535	0.014	28.529	0.014
	28.541		28.541

Table 2. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 5624
LP Turbine Case (72-50-21, 01-010), Bore
HP Turbine Stage 2 Support Case ENGINE-STAGE 2 HPT SUPPORT ASSEMBLY (72-45-27, 01-010), Diameter
LP Turbine Case Bore	724.586	Intf	724.586	Intf
	724.738	0,050	724.738	0.050
HP Turbine Support Case Diameter	724.789	0.356	724.637	0.356
	724.941		724.941

SUBTASK 72-00-50-220-114-B00 V2500-A5 Measure that the Fits and Clearances between the LP Turbine Module and the HP System Module are in the Limits Given at Location 5624

Refer to Figure

Calculate the fit at location 5624.

Table 3. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 5624
LP Turbine Case (72-50-21, 01-010), Bore HP Turbine Stage 2 Support Case (72-45-27, 01-010), Diameter
LP Turbine Case Bore	28.527	Intf
	28.533	0.002
HP Turbine Support Case Diameter	28.535	0.014
	28.541

Table 4. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 5624
LP Turbine Case (72-50-21, 01-010), Bore
HP Turbine Stage 2 Support Case ENGINE-STAGE 2 HPT SUPPORT ASSEMBLY (72-45-27, 01-010), Diameter
LP Turbine Case Bore	724.586	Intf
	724.738	0.050
HP Turbine Support Case Diameter	724.789	0.356
	724.941

SUBTASK 72-00-50-220-115 Measure that the Fits and Clearances between the LP Turbine Module and the HP System Module are in the Limits given at Location 5623 (Pre SBE 72-0028)

Refer to Figure.

Calculate the clearance at Location 5623.

Table 5. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Select)	REJECT IF MORE THAN
LOCATION 5623
Inner Duct Segment LPT Inner Diffuser Duct And Related Parts (72-50-24, 01-010), Honeycomb Surface
Stage 2 HPT Blade Retaining Plate HPT Stage 2 Blade Retaining Plate And Related Parts (72-45-33, 01-010), Knife Edge Outside Diameter
Inner Duct Segment Honeycomb Surface	19.896	0.118	19.896	0.118
	19.925	Clear	19.925	Clear
Knife Edge Outside Diameter	19.807	Clear	19.797	Clear
	19.812	0.084	19.812	0.084

Table 6. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Select)	REJECT IF MORE THAN
LOCATION 5623
Inner Duct Segment LPT Inner Diffuser Duct And Related Parts (72-50-24, 01-010), Honeycomb Surface
Stage 2 HPT Blade Retaining Plate HPT Stage 2 Blade Retaining Plate And Related Parts (72-45-33, 01-010), Knife Edge Outside Diameter
Inner Duct Segment Honeycomb Surface	505.36	3.00	505.36	3.00
	506.10	Clear	506.10	Clear
Knife Edge Outside Diameter	503.10	Clear	502.84	Clear
	503.22	2.13	503.22	2.13

SUBTASK 72-00-50-220-255 Measure that the Fits and Clearances between the LP Turbine Module and the HP System Module are in the Limits given at Location 5623 (SBE 72-0028)

Refer to Figure.

Calculate the clearance at Location 5623.

Table 7. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Select)	REJECT IF MORE THAN
LOCATION 5623
Inner Duct Segment LPT Inner Diffuser Duct And Related Parts (72-50-24, 01-010), Honeycomb Surface Stage 2 HPT Blade Retaining Plate HPT Stage 2 Blade Retaining Plate And Related Parts (72-45-33, 01-010), Knife Edge Outside Diameter
Inner Duct Segment Honeycomb Surface	19.896	0.121	19.896	0.121
	19.925	Clear	19.925	Clear
Knife Edge Outside Diameter	19.804	Clear	19.797	Clear
	19.812	0.084	19.812	0.084

Table 8. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Select)	REJECT IF MORE THAN
LOCATION 5623
Inner Duct Segment LPT Inner Diffuser Duct And Related Parts (72-50-24, 01-010), Honeycomb Surface
Stage 2 HPT Blade Retaining Plate HPT Stage 2 Blade Retaining Plate And Related Parts (72-45-33, 01-010), Knife Edge Outside Diameter
Inner Duct Segment Honeycomb Surface	505.36	3.07	505.36	3.07
	506.10	Clear	506.10	Clear
Knife Edge Outside Diameter	503.02	Clear	502.84	Clear
	503.22	2.13	503.22	2.13

SUBTASK 72-00-50-220-116 Measure that the Fits and Clearances between the LP Turbine Module and the LP Compressor are in the Limits given at Location 5620

Refer to Figure.

Calculate the fit at location 5620.

Table 9. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 5620
LP Stub Shaft ENGINE-LP STUB SHAFT AND ROTOR CENTRE (72-32-51, 01-350), Bore
LP Turbine Shaft LPT Shaft And Related Parts (72-50-41, 01-200), Diameter
Stub Shaft Bore	3.5433	Intf
	3.5447	0.0006
LP Turbine Shaft Diameter	3.5453	0.0029
	3.5462

Table 10. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 5620
LP Stub Shaft ENGINE-LP STUB SHAFT AND ROTOR CENTRE (72-32-51, 01-350), Bore
LP Turbine Shaft LPT Shaft And Related Parts (72-50-41, 01-200), Diameter
Stub Shaft Bore	90.000 90.035	Intf 0.016
LP Turbine Shaft Diameter	90.051	0.073
	90,073

SUBTASK 72-00-50-220-117 Measure that the Fits and Clearances between the LP Turbine Module and the LP Compressor are in the Limits given at Location 5621.

Refer to Figure.

Calculate the fit at location 5621.

Table 11. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 5621
LP Stub Shaft ENGINE-LP STUB SHAFT AND ROTOR CENTRE (72-32-51, 01-350), Bore
LP Turbine Shaft LPT Shaft And Related Parts (72-50-41, 01-200), Diameter
Stub Shaft Bore	3.9370	Intf
	3.9379	0.0006
LP Turbine Shaft Diameter	3.9385	0.0023
	3.9393

Table 12. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 5621
LP Stub Shaft ENGINE-LP STUB SHAFT AND ROTOR CENTRE (72-32-51, 01-350), Bore
LP Turbine Shaft LPT Shaft And Related Parts (72-50-41, 01-200), Diameter
Stub Shaft Bore	100.000	Intf
	100.022	0.015
LP Turbine Shaft Diameter	100.037	0.059
	100.059

SUBTASK 72-00-50-220-118 Measure that the Fits and Clearances between the LP Turbine Module and the LP Compressor are in the Limits given at Location 5622.

Refer to Figure.

Calculate the clearance at location 5622.

Table 13. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 5622
Differential Seal (72-32-26, 01-110), Bore
LP Turbine Shaft LPT Shaft And Related Parts (72-50-41, 01-200), Diameter
Seal Bore	3.9410
	3.9449	0.0017
LP Turbine Shaft Diameter	3.9385	0.0064
	3.9393

Table 14. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 5622
Differential Seal (72-32-26, 01-110), Bore
LP Turbine Shaft LPT Shaft And Related Parts (72-50-41, 01-200), Diameter
Seal Bore	100.100
	100.200	0.041
LP Turbine Shaft Diameter	100.037	0.163
	100.059

1. Refer to Figure.
2. Install the IAE 1F10074 Guide pogo stick 1 off to the inner diameter of the LP Turbine Shaft. Use applicable webbing sling.
3. Make sure that the centering diameter of the guide pogo stick is installed correctly to the LP Turbine Shaft. Turn the screw clockwise at the rear end of the guide pogo stick to lock the guide pogo stick to the LP Turbine Shaft.
4. Put the IAE 1F10075 Support pedestal 1 off below the guide pogo stick. Move the support pedestal A near to the rear flange of the LP Turbine Case.
5. Turn the hand wheel A until the end of the pedestal-screw touches the guide pogo stick. Lock the pedestal-screw with the hand wheel B.
1. Refer to Figure.
2. Install the IAE 1P16377 Guide support 1 off to the inner diameter of the LP Turbine Shaft. Use applicable webbing sling.
3. Make sure that the centering diameter of the guide support is installed correctly to the LP Turbine Shaft. Turn the screw clockwise at the rear end of the guide support stick to safety the guide support to the LP Turbine Shaft.
4. Put the IAE 1F10075 Support pedestal 1 off below the guide support. Move the support pedestal A near to the rear flange of the LP Turbine Case.
5. Turn the hand wheel A until the end of the pedestal-screw touches the guide support. Lock the pedestal-screw with the hand wheel B.
1. Refer to Figure.
2. Release the two hand knobs that attach the two clamps (part of the IAE 1M14086 Supporting fixture or of the IAE 1M14461 Supporting fixture) to the Stage 7 Turbine Disk.
3. Release the four screws that attach the supporting fixture to the LP Turbine Case. Remove the supporting fixture from the rear flange of the LP Turbine Case.
1. Refer to Figure.
2. Release the two hand knobs that attach the two clamps (part of the IAE 1M14143 Support fixture or of the IAE 1M14461 Supporting fixture) 1 off to the Stage 7 Turbine Disk.
3. Release the four screws that attach the supporting fixture to the LP Turbine Case. Remove the supporting fixture from the rear flange of the LP Turbine Case.
1. Refer to Figure.
2. Use hoist equipment.
3. Engage the IAE 1M14000 Lifting fixture 1 off on to the IAE 1M14002 Support fixture 1 off. Turn back the three guide sleeves, part of the lifting fixture, until the support fixture touches the lifting fixture.
4. Attach the tool assembly with the three nuts on the guide sleeves.
5. Install the IAE 1M14003 Support arm 2 off to the lifting fixture. Attach each support arm with the eight screws and washers.
6. Use hoist equipment to install the IAE 1F10052 Two cables sling 1 off to the rear spools of the support arms.
1. Refer to Figure.
2. Engage the assembled lifting fixture on to the guide pogo stick (V2500-A1) off. Use hoist equipment.
3. Put the IAE 1F10075 Support pedestal 1 off below the rear end of the guide pogo stick. Refer to Step.
4. Remove the IAE 1F10075 Support pedestal A.
5. Install the assembled lifting fixture to the rear flange of the LP Turbine Module without TEC. Align the boltholes and attach the lifting fixture with the 19 screws.
6. Remove the two cables sling from the rear spools of the support arms and install them to the front spools.
7. Loosen the three nuts that safety the guide sleeves (part of the IAE 1M14000 Lifting fixture). Turn the guide sleeves clockwise until the support fixture is correctly installed to the LP Turbine Shaft. Tighten the three nuts. Refer to Figure.
8. CAUTION
  MAKE SURE THAT THE SUPPORT FIXTURE IS CORRECTLY INSTALLED AT THE LP TURBINE SHAFT AND LOCKED ON THE LIFTING FIXTURE. IF THE FIXTURES ARE NOT CORRECTLY LOCKED THE LP TURBINE CASE AND ROTOR PARTS CAN BE DAMAGED DURING HANDLING OF THE LP TURBINE CASE ASSEMBLY.
  Remove the support pedestal B. Remove the guide pogo stick through the support fixture.
1. Refer to Figure.
2. Engage the assembled lifting fixture on to the guide support (V2500-A5) 1 off. Use hoist equipment.
3. Put the IAE 1F10075 Support pedestal 1 off below the rear end of the guide support. Refer to Step.
4. Remove the IAE 1F10075 Support pedestal A.
5. Install the assembled lifting fixture to the rear flange of the LP Turbine Module without TEC. Align the boltholes and attach the lifting fixture with the 19 screws.
6. Remove the two cables sling from the rear spools of the support arms and install them to the front spools.
7. Loosen the three nuts that safety the guide sleeves (part of IAE 1M14000 Lifting fixture 1 off). Turn the guide sleeves clockwise until the support fixture is correctly installed to the LP Turbine Shaft. Tighten the three nuts. Refer to Figure.
8. CAUTION
  MAKE SURE THE SUPPORT FIXTURE IS CORRECTLY LOCKED ON THE LIFTING FIXTURE. IF THE FIXTURES ARE NOT CORRECTLY LOCKED THE LP TURBINE CASE AND ROTOR PARTS CAN BE DAMAGED DURING HANDLING OF THE LP TURBINE CASE ASSEMBLY.
  Remove the support pedestal B. Remove the guide support through the support fixture.
1. Refer to Figure.
2. Install the ring nut (part of the IAE 1M14002 Support fixture) on to the rear end of the LP Turbine Shaft.
3. Install the IAE 1M14005 Torque wrench 1 off to the ring nut.
4. Assemble the IAE 1F10019 Mechanical wrench 1 off to the torque wrench.
5. Install the IAE 1M14006 Immobilizing fixture 1 off on to the rear end of the LP Turbine Shaft. Safety the immobilizing fixture to the mechanical wrench with the immobilizer plate.
6. Operate the mechanical wrench to torque the ring nut to 147.5 lbfft (200 Nm).
7. Remove the immobilizer, the mechanical wrench and the torque wrench from the lifting fixture.
1. Refer to Figure.
2. Install the ring nut (part of IAE 1M14002 Support fixture) on to the rear end of the LP Turbine Shaft.
3. Install the IAE 1M14005 Torque wrench 1 off to the ring nut.
4. Assemble the IAE 1F10019 Mechanical wrench 1 off to the torque wrench.
5. Install the IAE 1M14139 Immobilizing fixture 1 off on to the rear end of the LP Turbine Shaft. Safety the immobilizing fixture to the mechanical wrench with the immobilizer plate.
6. Operate the mechanical wrench to torque the ring nut to 147.5 lbfft (200 Nm).
7. Remove the immobilizer, the mechanical wrench and the torque wrench from the lifting fixture.
1. Refer to Figure.
2. Connect the front shaft and the rear shaft of the IAE 2F10418 Length gage 1 off.
3. Compress the guide slides of the front shaft and put the length gage from the rear in to the engine. Observe the top position of the front and rear shaft.
4. Move the length gage in to the engine until the locating face of the front shaft touches the adjusting ring location on the LP Turbine Stub Shaft.
1. Refer to Figure.
2. Install the beam (part of the IAE 2F10418 Length gage) to rear flange of the HP Turbine Case. Safety the beam to the HP Turbine Case with the eight bolts and nuts. The end of the rear shaft must be on the beam.
3. Safety the shaft in radial position to the beam with the safety pin.
1. Install the handle to the front end of the IAE 2F10418 Length gage.
2. Safety the handle to the length gage with the nut. Torque the nut to 521 lbfin (58.9 Nm).
1. Refer to Figure.
2. 1. Engage the guide plug to the inner flange of the LP Stub Shaft.
  2. Align the four holes in the guide plug with the four holes in the inner flange of the LP Stub Shaft.
  3. Safety the guide plug to the LP Stub Shaft with the four pins (parts of the IAE 1R18908 Guide plug).
  4. Safety the four pins to the guide plug with the four screws (parts of the IAE 1R18908 Guide plug).
  5. Install the force gage to the guide plug.
  6. Safety with the socket head cap screw and nut (parts of the IAE 2F10415 Loading fixture).
  7. Install the bolt to the force gage.
  8. Safety with the socket head cap screw and nut (parts of the IAE 2F10415 Loading fixture).
3. Install the flange (part of the IAE 2F10415 Loading fixture 1 off) to the front flange of the Fan Case. The bolt must come out through the center hole of the flange. Attach the flange to the Fan Case with eight screws, eight nuts and 16 washers.
4. Install the support (part of the IAE 2F10415 Loading fixture 1 off) to the bolt and the flange.
5. Install the thrust bearing (part of the IAE 2F10415 Loading fixture 1 off) on to the support. Safety all together with the ring and four screws.
6. Install the speed ball handle (part of the IAE 2F10415 Loading fixture 1 off). Safety it to the support with two screws.
1. Refer to Figure.
2. 1. Engage the guide plug to the inner flange of the LP Stub Shaft.
  2. Safety the guide plug to the LP Stub Shaft with the pin.
  3. Install the force gage in to the guide plug.
  4. Safety with the socket head cap screw and nut (parts of the IAE 2F10415 Loading fixture).
  5. Install the bolt to the force gage.
  6. Safety with the socket head cap screw and nut (parts of the IAE 2F10415 Loading fixture).
3. Install the flange (part of the IAE 2F10415 Loading fixture 1 off) to the front flange of the Fan Case. The bolt must come out through the center hole of the flange. Attach the flange to the fan case with eight screws, eight nuts and 16 washers.
4. Install the support (part of the IAE 2F10415 Loading fixture 1 off) to the bolt and the flange.
5. Install the thrust bearing (part of the IAE 2F10415 Loading fixture 1 off) on to the support safety all together with the ring and four screws.
6. Install the speed ball handle (part of the IAE 2F10415 Loading fixture 1 off). Safety it to the support with two screws.
1. Turn the speed ball handle of the IAE 2F10415 Loading fixture 1 off until the force gage shows the load of 900 lbf (4.0 kN).
1. Hold the dial gage against the measuring base plane of the beam.
2. Calibrate the zero position on the beam datum plane.
1. Refer to Figure.
2. Point the dial gage to the rear end of the IAE 2F10418 Length gage.
3. Read the dial gage and write down the dimension as dimension C.
4. Remove the dial gage.
1. Write the dimension C in the table 1, Figure.
2. Calculate the dimension T as shown in table 1, Figure.
3. Record all the necessary dimensions in a component dimension record sheet. See the example in Figure.
1. Calculated dimension T and Figure are necessary for selection of the required adjusting ring.
2. If the calculated dimension of T is out of the limits given in Figure the applicable adjusting ring must be machined to calculated dimension T. Refer to Figure. Use the grinding machine and IAE 1J12279 Grinding fixture 1 off.
1. Refer to Figure.
2. Disassemble the speed ball handle, the ring, the thrust bearing and the support (parts of the IAE 2F10415 Loading fixture).
3. Remove the flange from the front flange of the Fan Case.
4. Remove the bolt, the force gage and the IAE 1R18908 Guide plug 1 off (V2500-A1) from the curvic coupling of the LP Stub Shaft.
1. Refer to Figure.
2. Disassemble the speed ball handle, the ring, the thrust bearing and the support (parts of the IAE 2F10415 Loading fixture 1 off).
3. Remove the flange from the front flange of the Fan Case.
4. Remove the bolt, the force gage and the IAE 1R18909 Guide plug 1 off from the curvic coupling of the LP Stub Shaft.
1. Remove the IAE 2F10418 Length gage 1 off from the engine.
2. Disassemble the front shaft and the rear shaft of the length gage.
1. Remove the old adjusting ring from the LP Turbine Shaft and install the new adjusting ring. Use the IAE 1J12282 Expanding pliers 1 off.
2. Make sure that the new adjusting ring is correctly fitted on the adjusting ring location.
1. 1. Install the local heater to the front flange of the LP Stub Shaft. Latch the local heater to the LP Stub Shaft.
  2. Align the four holes in the guide of the local heater with the four slots in the flange of the LP Stub Shaft.
  3. Safety the guide of the heater to the LP Stub Shaft with the four pins.
  4. Safety the four pins to the guide with the four screws.
2. Install the guide ring A1 (part of IAE 1J12280 Guide bar) on to the lock nut at the rear face of the Stage 2 Turbine Disk. Refer to Figure.
3. 1. Connect the two guide bars (parts of the IAE 1J12280 Guide bar).
  2. Install the connected guide bars with the conical end through the guide ring A1.
  3. Make sure that the conical end of the guide bars is correctly engaged in to the local heater.
1. 1. Install the local heater to the front flange of the LP Stub Shaft. Latch the local heater to the LP Stub Shaft.
  2. Align the four holes in the guide (part of the IAE 1J12271 0AM53 heater) with the four slots in the flange of the LP Stub Shaft.
  3. Safety the guide of the heater to the LP Stub Shaft with the four pins.
  4. Safety the four pins to the guide with the four screws.
2. Install the guide ring A1 (part of the IAE 1J12280 Guide bar 1 off) on to the lock nut at the rear flange of the Stage 2 Turbine Disk. Refer to Figure.
3. 1. Connect the two guide bars (parts of the IAE 1J12280 Guide bar).
  2. Install the connected guide bars with the conical end through the guide ring A1.
  3. Make sure that the conical end of the guide bars is correctly engaged in to the local heater.
1. Refer to Figure.
2. Attach the IAE 1F10052 Two cables sling 1 off to the front spool of the support arms which are installed at the LP Turbine Module without TEC.
3. Loosen the nut of the eye bolt (part of the IAE 1F10080 Horizontal stand). Refer to Figure.
4. Loosen the ring nut A. Turn the ring nut A to the end position.
5. Loosen the ring nut B from the rear end of the support.
6. Disengage the eye bolt. Turn the block in open position.
7. Loosen and remove the 28 head cap screws which attach the LP Turbine Module to the rear support of the horizontal stand.
8. Move the LP Turbine Module carefully to get it free from the horizontal stand. Lift the LP Turbine Module from the horizontal stand.
9. Loosen the ring nut C and remove the shaft (part of the horizontal stand) from the LP Turbine Shaft.
10. Install the shaft to the front support of the horizontal stand. Close the block and safety with the eye bolt and the nut.
11. Lift the LP Turbine Module without TEC to the same level as the guide bar installed in the engine before. Connect the LP Turbine Shaft front end to the guide bar.
1. Remove the guide ring A1 and install the guide rings A3 (part of IAE 1J12280 Guide bar1 off) on to the lock nut at the rear flange of the Stage 2 Turbine Disk. Refer to Figure.
1. Refer to Figure, Figure, Figure, Figure, Figure, Figure and Figure.
2. Move the LP Turbine Module without TEC forward until the LP Turbine Shaft is installed 1.6 ft (0.5 m) in to the engine.
3. Remove the guide ring A3 and install the guide ring A2 (part of the IAE 1J12280 Guide bar1 off) to the lock nut at the rear flange of the Stage 2 Turbine Disk. Refer to Figure.
4. Continue to move the LP Turbine Module without the TEC forward in to the engine. Move it forward until the front flange of the LP Turbine Case is approximately 20 in. (500 mm) behind the rear flange of the HP Turbine Case.
5. Push the IAE 1J12281 0AM53 heater backwards, until it is against the stop position. Increase the temperature of the spline area of the LP Stub Shaft to the temperature of 275 deg F to 329 deg F (135 deg C to 165 deg C). Use the IAE 6F10027 Heater control unit 1 off.
6. During this time remove the IAE 1M14127 Support plate from the LP Turbine Case front flange and the LP Turbine Shaft. Refer to Figure.
7. Remove the guide rings A2 from the locknut at the rear flange of the Stage 2 Turbine Disk.
8. 1. Make sure that the locating pin at the HP Turbine Case rear flange aligns with the locating pin hole at the LP Turbine Case front flange.
9. Remove the guide bar of which one end is conical.
10. 1. Remove the four screws and the four pins from the guide of the heater.
  2. Disengage the guide of the heater from the four slots in the flange of the LP Stub Shaft.
  3. Remove the heater.
11. Remove the guide bar from the LP Turbine Shaft front end.
12. 1. Install the inner subassembly of the hydraulic pusher/puller (which has the spanner, the plunger and the nut) in to the inner threaded hole of the LP Turbine Shaft.
    Turn the inner subassembly clockwise fully.
    Hold the LP Turbine Shaft rear end and turn the inner subassembly counter clockwise by one turn to loosen it.
    NOTE
    The procedure in Step makes the release of the inner subassembly from the LP Turbine Shaft in Step easy.
  2. Attach the outer subassembly of the hydraulic pusher/puller (which has the guide, the cylinder and the hydraulic cylinder) to the front flange of the LP Stub Shaft. The four stoppers of the guide must be in line with the scallops of the LP Stub Shaft.
    NOTE
    Make sure that the hydraulic connection of the hydraulic cylinder is at the opposite side of the cylinder.
  3. Turn the guide until the holes in its stoppers are in line with the slots in the front flange of the LP Stub Shaft. Put the four pins in the holes in the flanges of the guide. Safety the pins to the guide with the four screws.
  4. Install the nut D and the set screw and tighten the set screw to hold the plunger.
  5. Install the stud bolt through the hydraulic cylinder in to the nut C. Hold the stud bolt with a wrench and tighten the nut A.
  6. Loosen the set screw.
13. Install the IAE IAE 1F10026 Hydraulic hand pump 1 off to the hydraulic connection of the hydraulic pusher/puller.
14. Install 6 work bolts and nuts through the LP Turbine front flange boltholes in opposite positioned pair.
  NOTE
  The bolt heads and nuts must be identified by a red paint mark.
15. Pull the LP Turbine Module in correct position. Tighten the work nut pairs at the HP/LP Turbine Flanges in opposite sequence. Apply equal force all around the flange to pull them together. In the same time operate the hydraulic pump stepwise to connect the LP Turbine Shaft with the LP Stub Shaft.
  NOTE
  Tighten the work nuts, and operate the hydraulic pump at the same time to prevent overloading of the handling fixture.
16. If the HP/LP Turbine Flanges are together, loosen the two nuts which secure the IAE IAE 1F10063 Expanding retainer 1 off to the IAE IAE 1F10058 Handling fixture 1 off.
17. CAUTION
  DO NOT SUPPLY THE HYDRAULIC PUSHER/PULLER WITH MORE THAN 5000 PSI (345 BAR) PRESSURE. TOO MUCH HYDRAULIC PRESSURE CAN CAUSE DAMAGE TO THE PUSHER/PULLER.
  Operate the hydraulic pump to make sure that the LP Turbine Shaft and the LP Stub Shaft are correctly engaged.
18. Disconnect the hydraulic pump from the hydraulic pusher/puller.
19. 1. Tighten the set screw.
  2. Loosen the nut A which secures the stud bolt to the hydraulic cylinder. Remove the stud bolt.
  3. Remove the set screw and the nut D.
  4. Loosen and remove the four screws which safety the pins to the guide of the IAE IAE 1J12220 Hydraulic pusher/puller 1 off together with the IAE 1J12270 Guide puller.
  5. Remove the four pins which safety the guide to the flange of the LP Stub Shaft.
  6. Remove the outer subassembly from the front flange of the LP Stub Shaft.
  7. Remove the inner subassembly from the inner thread of the LP Turbine Shaft.
20. Remove the red marked work bolts and nuts from the HP/LP Turbine Flange.
21. 1. Install the front lock nut (01-140) to the LP Turbine Shaft.
    NOTE
    If the LP Compressor Disk and Fan Blades are installed, do Step and continue then with Step.
    If the LP Compressor Disk and fan blades are not installed, do Step alternatively to Step.
  2. Install the support B (part of the IAE 1J12260 Spanner wrench 1 off) to the retaining ring of the LP Compressor Disk. Attach the support B with the four bolts. Refer to Figure.
  3. Install the support A (part of the spanner wrench) to the curvic coupling of the LP Stub Shaft. Attach the support A with the four bolts. Refer to Figure.
  4. Install the drive bar and the drive coupling of the spanner wrench through the support. Engage the outside spanner teeth of the wrench on to the front lock nut of the LP Turbine Shaft.
  5. Install the rod and the nut of the spanner wrench to the inner thread of the LP Turbine Shaft.
  6. CAUTION
    MAKE SURE THAT THE IMMOBILIZER IS FULLY ENGAGED WITH THE LOCK NUT TEETH BEFORE YOU TORQUE THE FRONT LOCK NUT.
  7. Carefully install the immobilizer in to the drive bar until a yellow line goes out of view.
  8. NOTE
    The immobilizer is correctly installed against the lock nut if the yellow line can not be seen.
  9. Install the center thumb nut on to the rod to safety the immobilizer.
  10. Assemble the IAE 1F10016 Mechanical wrench 1 off to the spanner wrench.
  11. Install the spring, the anchor plate and the clamp disk on to the immobilizer and safety with the two thumb nuts.
22. 1. Install the front lock nut finger tight.
  2. Apply initial tightening torque of 3150 lbfft to 3250 lbfft (4271 Nm to 4407 Nm).
  3. Loosen the front lock nut.
  4. Install the front lock nut finger tight.
  5. Apply initial tightening torque of 950 lbfft to 1050 lbfft (1288 Nm to 1424 Nm).
  6. Put an angle of turn of 26 degrees to the front lock nut.
  7. CAUTION
    DO NOT TURN THE FRONT LOCK NUT MORE THAN 3250 LBFFT (4407 NM). DAMAGE TO THE PARTS OR TOOLS CAN OCCUR.
    Apply additional turn on the front lock nut to align the slots of the nut with the slots of the LP Turbine Shaft. The maximum angle of turn is two degrees.
23. 1. Release the two thumb nuts and remove the clamp disk, the anchor plate and the spring.
  2. Remove the mechanical wrench from the spanner wrench.
  3. Release the center thumb nut from the rod and remove the immobilizer from the center of the drive bar.
  4. Release the nut from the inner thread of the LP Turbine Shaft and remove the rod.
  5. Remove the drive bar and the drive coupling assembly.
  6. Remove the support A or the support B.
24. Safety the front lock nut of the LP Turbine Shaft with the locking cap and the internal retaining ring LPT Shaft And Related Parts (72-50-41, 01-100). Refer to Figure.
25. 1. CAUTION
    HOLD THE BOLTS IN THEIR POSITION WHEN YOU REMOVE THE NUTS FROM THE BOLTS. DO NOT TURN THE BOLTS OR MAKE TO-AND-FRO MOVEMENTS. THE LP TURBINE CASE/HP TURBINE CASE FLANGE AND/OR THE BOLTS CAN BE DAMAGED.
    Torque the 84 nuts installed on the bolts which have their heads located on the HP Turbine Flange from 180.0 lbfin to 220.0 lbfin (20.0 Nm to 25.0 Nm).
  2. Torque the 16 bolts which have their heads located on the LP Turbine Flange from 180.0 lbfin to 220.0 lbfin (20.0 Nm to 25.0 Nm). Safety the bolts with CoMat 02-119 LOCKWIRE.
1. Refer to Figure, Figure, Figure, Figure, Figure, Figure, Figure and Figure.
2. Move the LP Turbine Module without TEC forward until the LP Turbine Shaft is installed 1.6 ft (0.5 m) in to the engine.
3. Remove the guide ring A3 and install the guide ring A2 (part of IAE 1J12280 Guide bar 1 off) to the lock nut at the rear flange of the Stage 2 Turbine Disk. Refer to Figure.
4. Continue to move the LP Turbine Module without TEC forward in to the engine. Move it forward until the front flange of the LP Turbine Case is approximately 20 in. (500 mm) behind the rear flange of the HP Turbine Case.
5. Push the IAE 1J12281 0AM53 heater 1 off together with the IAE 1J12271 0AM53 heater 1 off backwards, until it is against the stop position. Increase the temperature of the spline area of the LP Stub Shaft to the temperature of 275 deg F to 329 deg F (135 deg C to 165 deg C). Use the IAE 6F10027 Heater control unit 1 off.
6. During this time remove the IAE 1M14114 Sizing gage 2 off from the LP Turbine Case front flange and the LP Turbine Shaft. Refer to Figure.
7. Remove the guide ring A2 from the lock nut at the rear flange of the Stage 2 Turbine Disk.
8. 1. Make sure that the locating pin at the HP Turbine Case rear flange aligns with the locating pin hole at the LP Turbine Case front flange.
9. Remove the guide bar of which one end is conical.
10. 1. Remove the four screws and the four pins from the guide of the heater.
  2. Disengage the guide of the heater from the four slots in the flange of the LP Stub Shaft.
  3. Remove the heater.
11. Remove the guide bar from the LP Turbine Shaft front end.
12. 1. Install the inner subassembly of the hydraulic pusher/puller (which has the spanner, the plunger and the nut) in to the inner threaded hole of the LP Turbine Shaft.
    Turn the inner subassembly clockwise fully.
    Hold the LP Turbine Shaft rear end and turn the inner subassembly counter clockwise by one turn to loosen it.
    NOTE
    The procedure in Step makes the release of the inner subassembly from the LP Turbine Shaft in Step easy.
  2. Attach the outer subassembly of the hydraulic pusher/puller (which has the guide, the cylinder and the hydraulic cylinder) to the front flange of the LP Stub Shaft. The four stoppers of the guide must be in line with the scallops of the LP Stub Shaft.
    NOTE
    Make sure that the hydraulic connection of the hydraulic cylinder is at the opposite side of the cylinder.
  3. Turn the guide until the holes in its stoppers are in line with the slots in the front flange of the LP Stub Shaft. Put the four pins in the holes in the flanges of the guide. Safety the pins to the guide with the four screws.
  4. Install the nut D and the set screw and tighten the set screw to hold the plunger.
  5. Install the stud bolt through the hydraulic cylinder in to the nut C. Hold the stud bolt with a wrench and tighten the nut A.
  6. Loosen the set screw.
13. Install the IAE 1F10026 Hydraulic hand pump 1 off to the hydraulic connection of the hydraulic pusher/puller.
14. Install 6 work bolts and nuts through the LP Turbine front flange boltholes in opposite positioned pair.
  NOTE
  The bolt heads and nuts must be identified by a red paint mark.
15. Pull the LP Turbine Module in correct position. Tighten the work nut pairs at the HP/LP Turbine Flanges in opposite sequence. Apply equal force all around the flange to pull them together. At the same time operate the hydraulic pump stepwise to connect the LP Turbine Shaft with the LP Stub Shaft.
  NOTE
  Tighten the work nuts, and operate the hydraulic pump at the same time to prevent overloading of the handling fixture.
16. If the HP/LP Turbine Flanges are together, loosen the two nuts which secure the IAE 1R18907 Expanding retainer 1 off to the IAE 1F10058 Handling fixture 1 off.
17. CAUTION
  DO NOT SUPPLY THE HYDRAULIC PUSHER/PULLER WITH MORE THAN 5000 PSI (345 BAR) PRESSURE. TOO MUCH HYDRAULIC PRESSURE CAN CAUSE DAMAGE TO THE PUSHER/PULLER.
  Operate the hydraulic pump to make sure that the LP Turbine Shaft and the LP Stub Shaft are correctly engaged.
18. Disconnect the hydraulic pump from the hydraulic pusher/puller.
19. 1. Tighten the set screw.
  2. Loosen the nut A which secures the stud bolt to the hydraulic cylinder. Remove the stud bolt.
  3. Remove the set screw and the nut D.
  4. Loosen and remove the four screws which safety the pins to the guide of the IAE 1J12220 Hydraulic pusher/puller 1 off.
  5. Remove the four pins which safety the guide to the flange of the LP Stub Shaft.
  6. Remove the outer subassembly from the front flange of the LP Stub Shaft.
  7. Remove the inner subassembly from the inner thread of the LP Turbine Shaft.
20. Remove the red marked work bolts and nuts from the HP/LP Turbine Flange.
21. 1. Install the front lock nut (01-140) to the LP Turbine Shaft.
    NOTE
    If the LP Compressor Disk and Fan Blades are installed, do Step and continue then with Step
    If the LP Compressor Disk and Fan Blades are not installed, do Step alternatively to Step.
  2. Install the support B (Part of the IAE 1J12260 Spanner wrench 1 off) to the retaining ring of the LP Compressor Disk. Attach the support B with four bolts. Refer to Figure.
  3. Install the support A (part of the spanner wrench) to the curvic coupling of the LP Stub Shaft. Attach the support A with four bolts. Refer to Figure.
  4. Install the drive bar and the drive coupling of the spanner wrench through the support. Engage the outside spanner teeth of the wrench on to the front lock nut of the LP Turbine Shaft.
  5. Install the rod and the nut of the spanner wrench to the inner thread of the LP Turbine Shaft.
  6. CAUTION
    MAKE SURE THAT THE IMMOBILIZER IS FULLY ENGAGED WITH THE LOCK NUT TEETH BEFORE YOU TORQUE THE FRONT LOCK NUT.
  7. Carefully install the immobilizer in to the drive bar until a yellow line goes out of view.
  8. NOTE
    The immobilizer is correctly installed against the lock nut if the yellow line can not be seen.
  9. Install the center thumb nut on to the rod to safety the immobilizer.
  10. Assemble the IAE 1F10016 Mechanical wrench 1 off to the spanner wrench.
  11. Install the spring, the anchor plate and the clamp disk on to the immobilizer and safety with the two thumb nuts.
22. 1. Install the front lock nut finger tight.
  2. Apply initial tightening torque of 3150 lbfft to 3250 lbfft (4271 Nm to 4407 Nm).
  3. Loosen the front lock nut.
  4. Install the front lock nut finger tight.
  5. Apply initial tightening torque of 950 lbfft to 1050 lbfft (1288 Nm to 1424 Nm).
  6. Put an angle of turn of 26 degrees to the front lock nut.
  7. CAUTION
    DO NOT TURN THE FRONT LOCK NUT MORE THAN 3250 LBFFT (4407 NM). DAMAGE TO THE PARTS OR TOOLS CAN OCCUR.
    Apply additional turn on the front lock nut to align the slots of the nut with the slots of the LP Turbine Shaft. The maximum angle of turn is two degrees.
23. 1. Release the two thumb nuts and remove the clamp disk, the anchor plate and the spring.
  2. Remove the mechanical wrench from the spanner wrench.
  3. Release the center thumb nut from the rod and remove the immobilizer from the center of the drive bar.
  4. Release the nut from the inner thread of the LP Turbine Shaft and remove the rod.
  5. Remove the drive bar and the drive coupling assembly.
  6. Remove the support A or the support B.
24. Safety the front lock nut of the LP Turbine Shaft with the locking cap and the internal retaining ring LPT Shaft And Related Parts (72-50-41, 01-100). Refer to Figure.
25. 1. CAUTION
    HOLD THE BOLTS IN THEIR POSITION WHEN YOU INSTALL THE NUTS ON TO THE BOLTS. DO NOT TURN THE BOLTS OR MAKE TO-AND-FRO MOVEMENTS. THE LP TURBINE CASE/HP TURBINE CASE FLANGE AND/OR THE BOLTS CAN BE DAMAGED.
    Torque the 84 nuts installed on the bolts which have their heads located on the HP Turbine Flange from 180.0 lbfin to 220.0 lbfin (20.0 Nm to 25.0 Nm).
  2. Torque the 16 bolts which have their heads located on the LP Turbine Flange from 180.0 lbfin to 220.0 lbfin (20.0 Nm to 25.0 Nm). Safety the bolts with CoMat 02-119 LOCKWIRE.
1. Refer to Figure.
2. Install the IAE 1M14005 Torque wrench 1 off to the ring nut (part of the IAE 1M14002 Support fixture).
3. Assemble the IAE 1F10019 Mechanical wrench 1 off to the torque wrench.
4. Install the IAE 1M14006 Immobilizing fixture 1 off on to the rear end of the LP Turbine Shaft. Safety the immobilizing fixture to the mechanical wrench with the immobilizer plate.
5. Operate the mechanical wrench to release the ring nut.
6. Remove the immobilizing fixture, the mechanical wrench and the torque wrench from the lifting fixture.
7. Remove the ring nut from the rear end of the LP Turbine Shaft.
1. Refer to Figure.
2. Install the IAE 1M14005 Torque wrench 1 off to the ring nut (part of the IAE 1M14002 Support fixture).
3. Assemble the IAE 1F10019 Mechanical wrench 1 off to the torque wrench.
4. Install the IAE 1M14139 Immobilizing fixture 1 off on to the rear end of the LP Turbine Shaft. Safety the immobilizing fixture to the mechanical wrench with the immobilizer plate.
5. Operate the mechanical wrench to release the ring nut.
6. Remove the immobilizing fixture, the mechanical wrench and the torque wrench from the lifting fixture.
7. Remove the ring nut from the rear end of the LP Turbine Shaft.
1. Install the IAE 2F10415 Loading fixture 1 off on to the front flange of the Fan Case. Refer to SUBTASK 72-00-50-420-200 .
1. Load the LP Turbine Module without TEC with 900 lbf (4 kN).
2. Use a suitable vernier depth gage to measure the dimension W (actual). Refer to Figure. DIM.W to be within 2.1988 in. to 2.2421 in. (55.85 mm to 56.95 mm).
3. Release the load from the LP Turbine Module without TEC.
1. Remove the IAE 2F10415 Loading fixture from the front flange of the Fan Case.
1. Refer to Figure.
2. Install the IAE 1F10074 Guide pogo stick 1 off to the inner diameter of the LP Turbine Shaft. Use applicable webbing sling.
3. Make sure that the centering diameter of the guide pogo stick is installed correctly to the LP Turbine Shaft. Turn clockwise the screw at the rear end of the guide pogo stick to safety the guide pogo stick to the LP Turbine Shaft.
4. Put the IAE 1F10075 Support pedestal 1 off B below the guide pogo stick near to the rear end of the guide pogo stick.
5. Turn the hand wheel A until the end of the pedestal-screw touches the guide pogo stick. Safety the pedestal-screw with the hand wheel B.
6. Release the 19 screws that attach the lifting fixture to the rear flange of the LP Turbine Case.
7. Remove the two cables sling from the front spools of the support arms and install them to the rear spools.
8. Move the lifting fixture rearwards, until it is fully free of the LP Turbine Case and Rotor Assembly.
9. Install the IAE 1F10075 Support pedestal 1 off between the rear flange of the LP Turbine Case and the lifting fixture.
10. Remove the support pedestal B.
11. Remove the lifting fixture from the guide pogo stick.
1. Refer to Figure.
2. Install the IAE 1P16377 Guide support 1 off to the inner diameter of the LP Turbine Shaft. Use applicable webbing sling.
3. Make sure that the centering diameter of the guide pogo support is installed correctly to the LP Turbine Shaft. Turn clockwise the screw at the rear end of the guide support to safety the guide support to the LP Turbine Shaft.
4. Put the IAE 1F10075 Support pedestal 1 off below the guide support near to the rear end of the guide support.
5. Turn the hand wheel A until the end of the pedestal-screw touches the guide support. Safety the pedestal-screw with the hand wheel B.
6. Release the 19 screws that attach the lifting fixture to the rear flange of the LP Turbine Case.
7. Remove the two cables sling from the front spools of the support arms and install them to the rear spools.
8. Move the lifting fixture rearwards, until it is fully free of the LP Turbine Case and Rotor Assembly.
9. Install the IAE 1F10075 Support pedestal A 1 off between the rear flange of the LP Turbine Case and the lifting fixture.
10. Remove the support pedestal B.
11. Remove the lifting fixture from the guide support.
1. Refer to Figure.
2. Install the IAE 1M14086 Supporting fixture or the IAE 1M14461 Supporting fixture 1 off at the 12 o'clock position to LP Turbine Case. Attach the supporting fixture with the four screws.
3. Attach the two clamps with the hand knobs to the Stage 7 Turbine Disk.
1. Refer to Figure.
2. Install the IAE 1M14143 Support fixture or the IAE 1M14461 Supporting fixture 1 off at the 12 o'clock position to LP Turbine Case. Attach the supporting fixture with the four screws.
3. Attach the two clamps with the hand knobs to the Stage 7 Turbine Disk.
1. Remove the IAE 1F10075 Support pedestal.
2. Remove the IAE 1F10074 Guide pogo stick 1 off from the LP Turbine Shaft.
1. Remove the support pedestal A.
2. Remove the guide support (V2500-A5) from the LP Turbine Shaft.
1. Refer to Figure.
2. Remove the support arms from the lifting fixture.
3. Remove the three nuts of the guide sleeves part of the IAE 1M14002 Support fixture 1 off.
4. Disengage the lifting fixture from the support fixture. Use hoist equipment.
1. Install the Turbine Exhaust Case. Refer to TASK 72-00-50-420-003-A00 (INSTALLATION-004).
1. Install the module dressings. Refer to TASK 72-00-50-420-005-A00 (INSTALLATION-007).
1. Install the Inlet Cone. Refer to TASK 72-38-11-420-001 (INSTALLATION-001).

Fits and Clearances at Interface D-45 and D-50/10

Fits and Clearances at Interface F-32 and F-50

V2500-A1: Install the Guide Pogo Stick to the LP Turbine

V2500-A5: Install the Guide Support to the LP Turbine

V2500-A1: Install the Lifting Fixture and Remove the Guide Pogo Stick

V2500-A5: Install the Lifting Fixture and Remove the Guide Support

Install the Lifting Fixture on to the LP Turbine

Installation of the Heater and the Guide Bar

Installation of the Guide Rrings

V2500-A1: Calculate the Adjusting Ring Thickness

V2500-A5: Calculate the Adjusting Ring Thickness

Calculate the Adjusting Ring Thickness

V2500-A5: Calculate the Adjusting Ring Thickness

Calculate the Adjusting Ring Thickness

Example of a Component Dimension Record Sheet

Remove the LP Turbine Module from the Horizontal Stand

Remove the Support Plates

V2500-A1: Connect the LP Shaft Front end with the LP Stub Shaft

V2500-A5: Connect the LP Shaft Front End with the LP Stub Shaft

Install the Turbine Shaft Front Lock Nut

Safety the Front Lock Nut of the LP Turbine Shaft

V2500-A1 Pre-SBE 75-0013: Installation of the Bolts and the Brackets at the LP Turbine Module Front Flange

V2500-A1 SBE 75-0013 and V2500-A5: Installation of the Bolts and the Brackets at the LP Turbine Module Front Flange

V2500-A1: Install/Remove the Loading Fixture

V2500-A5: Install/Remove the Loading Fixture

Requirements After Job Completion

Follow-On Conditions

NONE

Manufacturer Code:	0AM53
Enterprise Name:	IAE INTERNATIONAL AERO ENGINES AG
BU Name:	NULL
Building:	SUITE 400
Street:	628 HEBRON AVENUE
City:	GLASTONBURY
State:	CT
Zip Code:	06033
Country:	USA

Manufacturer Code:	LOCAL
Enterprise Name:	LOCALLY SUPPLIED

Manufacturer Code:	LOCAL
Tool Number:	Dial Gage
Tool Name:	Dial Gage

TASK 72-00-50-420-002 LPT Module - Install The LPT Module Without Turbine Exhaust Case (TEC) (Horizontal) - Method 2, Installation-003

Export Control

Copyright

Applicability

Common Information

TASK 72-00-50-420-002 LPT Module - Install The LPT Module Without Turbine Exhaust Case (TEC) (Horizontal) - Method 2, Installation-003

General

NOTE

NOTE

Preliminary Requirements

Pre-Conditions

Support Equipment

Consumables, Materials and Expendables

Spares

Safety Requirements

Procedure

SUBTASK 72-00-50-420-078 Identify the LP Turbine Module without TEC

SUBTASK 72-00-50-210-053 Examine the Module Interfaces

SUBTASK 72-00-50-210-054 Examine the LP Turbine Module without TEC Externally and Examine the Non-Modular Parts

SUBTASK 72-00-50-220-114-A00 V2500-A1 Measure that the Fits and Clearances between the LP Turbine Module and the HP System Module are in the Limits given at Location 5624.

SUBTASK 72-00-50-220-114-B00 V2500-A5 Measure that the Fits and Clearances between the LP Turbine Module and the HP System Module are in the Limits Given at Location 5624

SUBTASK 72-00-50-220-115 Measure that the Fits and Clearances between the LP Turbine Module and the HP System Module are in the Limits given at Location 5623 (Pre SBE 72-0028)

SUBTASK 72-00-50-220-255 Measure that the Fits and Clearances between the LP Turbine Module and the HP System Module are in the Limits given at Location 5623 (SBE 72-0028)

SUBTASK 72-00-50-220-116 Measure that the Fits and Clearances between the LP Turbine Module and the LP Compressor are in the Limits given at Location 5620

SUBTASK 72-00-50-220-117 Measure that the Fits and Clearances between the LP Turbine Module and the LP Compressor are in the Limits given at Location 5621.

SUBTASK 72-00-50-220-118 Measure that the Fits and Clearances between the LP Turbine Module and the LP Compressor are in the Limits given at Location 5622.

SUBTASK 72-00-50-420-079-A00 V2500-A1: Install the Guide Pogo Stick to the LP Turbine Shaft

SUBTASK 72-00-50-420-079-B00 V2500-A5: Install the Guide Support to the LP Turbine Shaft

SUBTASK 72-00-50-420-080-A00 V2500-A1: Remove the Supporting Fixture

SUBTASK 72-00-50-420-080-B00 V2500-A5: Remove the Supporting Fixture

SUBTASK 72-00-50-420-124 Install the Support Fixture in to the Lifting Fixture

SUBTASK 72-00-50-420-081-A00 V2500-A1: Install the Assembled Lifting Fixture and Remove the Guide Pogo Stick

CAUTION

SUBTASK 72-00-50-420-081-B00 V2500-A5: Install the Assembled Lifting Fixture and Remove the Guide Support

CAUTION

SUBTASK 72-00-50-420-082-A00 V2500-A1: Safety the Assembled Lifting Fixture to the LP Turbine Module without Turbine Exhaust Case

SUBTASK 72-00-50-420-082-B00 V2500-A5: Safety the Assembled Lifting Fixture to the LP Turbine Module without Turbine Exhaust Case

SUBTASK 72-00-50-420-085 Install the Length Gage into the Engine

SUBTASK 72-00-50-420-086 Install the Beam of the Length Gage to the Rear Flange of the HP Turbine Case

SUBTASK 72-00-50-420-149 Install the Disk with Handle to the Length Gage

SUBTASK 72-00-50-420-200-A00 V2500-A1: Install the Loading Fixture to the Front Flange of the Fan Case

SUBTASK 72-00-50-420-200-B00 V2500-A5: Install the Loading Fixture to the Front Flange of the Fan Case

SUBTASK 72-00-50-420-150 Load the No. 1 Bearing

NOTE

SUBTASK 72-00-50-420-090 Calibrate the Zero Position on the Dial Gage

SUBTASK 72-00-50-420-091 Measure the Dimension C

SUBTASK 72-00-50-420-092 Calculate the Adjusting Ring Thickness

SUBTASK 72-00-50-325-051 Adjust the Thickness of the Adjusting Ring

NOTE

SUBTASK 72-00-50-420-097-A00 V2500-A1: Remove the Loading Fixture from the Engine

SUBTASK 72-00-50-420-097-B00 V2500-A5: Remove the Loading Fixture from the Engine

SUBTASK 72-00-50-420-098 Remove the Length Gage from the Engine

SUBTASK 72-00-50-420-099 Install the Adjusting Ring to the LP Turbine Shaft

SUBTASK 72-00-50-420-100-A00 V2500-A1: Prepare the Engine for the Installation of the LP Turbine Module without TEC

SUBTASK 72-00-50-420-100-B00 V2500-A5: Prepare the Engine for the Installation of the LP Turbine Module without TEC

SUBTASK 72-00-50-420-101 Remove the LP Turbine Module without TEC from the Horizontal Stand

SUBTASK 72-00-50-420-151 Remove the Guide Ring A1

SUBTASK 72-00-50-420-102-A00 V2500-A1: Install the LP Turbine Module without TEC

NOTE

NOTE

NOTE

NOTE

CAUTION

NOTE

CAUTION

NOTE

CAUTION

CAUTION

SUBTASK 72-00-50-420-102-B00 V2500-A5: Install the LP Turbine Module without TEC

NOTE

NOTE

NOTE

NOTE

CAUTION

NOTE

CAUTION

NOTE

CAUTION

CAUTION

SUBTASK 72-00-50-420-125-A00 V2500-A1: Release the Assembled Lifting Fixture from the LP Turbine Module without TEC