TASK 72-00-50-420-005-A00 LPT Module - Install The LPT Module Components, External Harnesses, And Tubes, Installation-007

DMC:V2500-A1-72-00-5000-05B-720A-B|Issue No:005.00|Issue Date:2021-02-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

V2500-A1

Common Information

TASK 72-00-50-420-005-A00 LPT Module - Install The LPT Module Components, External Harnesses, And Tubes, Installation-007

General

For lockwire data and procedures refer to the SPM TASK 70-42-05-400-501.

Transportation covers/blanks must be removed immediately before the installation of components and tubes.

Fig./item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig./item numbers are used. For the Service Bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig./item number.

For standard torque data and procedures refer to the SPM TASK 70-41-01-400-501 and SPM TASK 70-41-02-400-501.

Special torque data is identified with the symbol * after the torque value.

Special assembly tolerances are included in this procedure.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-129 ANTI-SEIZE PASTE A anti-seize paste, pure Ni-special, unless other lubricants are referred to in the procedure.

To identify, lubricate and install seal rings refer to the SPM TASK 70-44-01-400-501.

After assembly apply CoMat 07-038 AIR DRYING ENAMEL air drying enamel to any damaged surface protection, joint flanges and attach parts. Use the correct color of air drying enamel. Refer to the SPM TASK 70-38-21-380-501.

The number for each radial location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

Refer to the V2500 Illustrated Tool and Equipment Manual (ITEM), Pub.ref.ITE-V2500-1IA, for the illustrations of the special tools given in this procedure.

Do not remove the special plastic caps from the electrical connectors until immediately before they are installed. This will give protection from unwanted fluids and materials.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
IAE 1M14115 Checking go gage0AM53IAE 1M141151
IAE 1M14116 Checking no-go gage0AM53IAE 1M141161
IAE 1M14117 Checking go/no-go gage0AM53IAE 1M141171
IAE 1M14118 Checking go/no-go gage0AM53IAE 1M141181
IAE 1M14121 Checking go/no-go gage0AM53IAE 1M141211
IAE 1M14122 Checking go/no-go gage0AM53IAE 1M141221
IAE 1M14137 Checking go/no-go gage0AM53IAE 1M141371
IAE 1M14138 Checking go/no-go gage0AM53IAE 1M141381
IAE 1N20015 Aft engine mount sling0AM53IAE 1N20015

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-119 LOCKWIRELOCALCoMat 02-119
CoMat 02-126 LOCKWIREK6835CoMat 02-126
CoMat 02-128 LOCKWIRELOCALCoMat 02-128
CoMat 02-141 LOCKWIRELOCALCoMat 02-141
CoMat 10-078 ANTISEIZE COMPOUNDLOCALCoMat 10-078
CoMat 10-129A ANTI-SEIZE PASTE71984CoMat 10-129A
CoMat 02-148 ADHESIVE TAPE (ELECTRICAL)LOCALCoMat 02-148
CoMat 10-129 ANTI-SEIZE PASTE34568CoMat 10-129
CoMat 07-038 AIR DRYING ENAMEL00BB6CoMat 07-038

Spares

NONE

Safety Requirements

WARNING

DO NOT GET ANTI-SEIZE PASTE ON YOUR SKIN WHEN YOU LUBRICATE THREADS AND ABUTMENT FACES OF NUTS AND BOLTS. WEAR PROTECTIVE GLOVES.

Procedure

    1. SUBTASK 72-00-50-420-108 Install the Aft Mount

    2. Refer to Figure and Figure.

    3. WARNING

      BE CAREFUL WHEN YOU INSTALL THE AFT MOUNT BECAUSE IT WEIGHS 29 KG (64 LBS).

      Attach IAE 1N20015 Aft engine mount sling 1 off to a hoist in position over the aft engine mount.

    4. Attach the aft engine mount sling to the aft engine mount with the two tool bolts. Use two diagonally opposite holes on the aft engine mount. Tighten the bolts to safety the aft engine mount sling.

    5. Lift the aft mount and put it in to position on the LP turbine module.

    6. Apply CoMat 10-078 ANTISEIZE COMPOUND to the outside surface of the three outer pins POWER PLANT-AFT MOUNT (71-22-11, 01-070).

    7. Install the three outer pins POWER PLANT-AFT MOUNT (71-22-11, 01-070) through the LP turbine case flange and in to the aft mount, at the three locations A.

    8. Apply CoMat 10-078 ANTISEIZE COMPOUND to the outside surface of the three inner pins POWER PLANT-AFT MOUNT (71-22-11, 01-080).

    9. Install the three inner pins POWER PLANT-AFT MOUNT (71-22-11, 01-080) in to the outer pins.

    10. Align the slots on the ends of the outer pin and the inner pin.

    11. Install the six retainers POWER PLANT-AFT MOUNT (71-22-11, 01-060) in to the slots of the outer pin and inner pin.

    12. Install the 12 bolts POWER PLANT-AFT MOUNT (71-22-11, 01-050), the 12 washers POWER PLANT-AFT MOUNT (71-22-11, 01-040), the 12 washers POWER PLANT-AFT MOUNT (71-22-11, 01-030) and the six nuts POWER PLANT-AFT MOUNT (71-22-11, 01-020).

    13. Torque the nuts to 20 to 25 lbfin (2.3 to 2.8 Nm).

    14. Remove the two tool bolts that attach the aft engine mount sling to the aft engine mount.

    15. Remove the aft engine mount sling from the hoist and put it on to a suitable work surface.

    1. SUBTASK 72-00-50-420-109 Install the Exhaust Gas Thermocouple (EGT) Probes in to the Turbine Exhaust Case

    2. Refer to Figure.

    3. Install the two piston rings ENGINE INDICATING-EGT THERMOCOUPLE (77-21-15, 01-140) in to the grooves one of the four EGT probes ENGINE INDICATING-EGT THERMOCOUPLE (77-21-15, 01-100). Make sure that the spaces in each piston ring are 180 degrees apart.

    4. Carefully install the number 1 EGT probe in to the turbine exhaust case at one of the locations A.

    5. Install the two bolts ENGINE INDICATING-EGT THERMOCOUPLE (77-21-15, 01-120) in to the turbine exhaust case through the EGT probe.

    6. Torque the bolts to 85 to 105 lbfin (10 to 12 Nm).

    7. CAUTION

      YOU MUST MAKE SURE THAT THE EGT THERMOCOUPLE BOLTS ARE CORRECTLY SAFETIED. INCORRECT SAFETYING OF THE BOLTS CAN RESULT IN LOOSE BOLTS AND SUBSEQUENT LOSS OF EGT INDICATION.

      CAUTION

      MAKE SURE THE SAFETY WIRE DOES NOT TOUCH THE THERMOCOUPLE STUDS OR THE EGT HARNESS LEADS. THIS CAN CAUSE ERRATIC OR UNRELIABLE EGT INDICATION.

      Safety the bolts with CoMat 02-141 LOCKWIRE.

    8. Do Step through Step again, for the remaining EGT probes at locations A.

    9. NOTE

      You must not use the EGT thermocouple probe terminals to attach the lockwire. Refer to the view which shows the method which is not acceptable and must not be used.

      Make sure the lockwire correctly safeties the eight EGT thermocouple bolts ENGINE INDICATING-EGT THERMOCOUPLE (77-21-15, 01-120). Refer to view which shows the acceptable method to safety the bolts, Figure.

    1. SUBTASK 72-00-50-420-110-A00 Install the HP Turbine Active Clearance Control Manifolds (Pre SBE 75-0013)

    2. Refer to Figure, Figure and Figure.

      1. Install the lower turbine cooling manifold (TCM) AIR-HP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-48, 02-500).

      2. Put the lower TCM in position on the engine. Make sure that the lower TCM engages in the active clearance control valve.

      3. Install the two clips AIR-HP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-48, 02-525), and the two bolts AIR-HP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-48, 02-515) that attach the lower TCM to the brackets ENGINE-ATTACH PARTS & FITTINGS-LP TURBINE MODULE (72-00-50, 01-450 and ENGINE-ATTACH PARTS & FITTINGS-LP TURBINE MODULE 01-470) on flange FN. Torque the bolts to 36 to 40 lbfin (4 to 5 Nm).

      1. Install the left hand turbine cooling manifold (TCM) AIR-HP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-48, 02-300).

      2. Put the left hand TCM in to position on the engine. At the same time engage the manifold tubes in to the lower TCM.

      3. Attach the left hand TCM to two of the brackets ENGINE-ATTACH PARTS & FITTINGS-LP TURBINE MODULE (72-00-50, 01-430) and the bracket ENGINE-ATTACH PARTS & FITTINGS-LP TURBINE MODULE (72-00-50, 01-470) on the flange FN, with three of the six bolts AIR-HP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-48, 02-315). Torque the bolts to, 36 to 45 lbfin (4.00 to 5.00 NM).

      4. Attach the left hand TCM to three of the brackets HPC Module - Attaching Parts (72-40-00, 05-520) on the flange FM, with the other three bolts. Torque the bolts to, 36 to 45 lbfin (4.00 to 5.00 Nm).

      1. Install the right hand turbine cooling manifold (TCM) AIR-HP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-48, 02-100).

      2. Put the right hand TCM in to position on the engine. At the same time engage the manifold tubes in to the lower TCM.

      3. Attach the right hand TCM to the other two brackets ENGINE-ATTACH PARTS & FITTINGS-LP TURBINE MODULE (72-00-50, 01-430) and the bracket ENGINE-ATTACH PARTS & FITTINGS-LP TURBINE MODULE (72-00-50, 01-450) on the flange FN, with three of the six bolts AIR-HP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-48, 02-115). Torque the bolts to, 36 to 45 lbfin (4.00 to 5.00 Nm).

      4. Attach the right hand TCM to the other three brackets HPC Module - Attaching Parts (72-40-00, 05-520) on the flange FM, with the other three bolts. Torque the bolts to, 36 to 45 lbfin (4 to 5 Nm).

    1. SUBTASK 72-00-50-420-110-B00 Install the HP Turbine Active Clearance Control Manifolds (SBE 75-0013)

      SBE 75-0013: Air - Provide HPT ACC tubes with Improved maintainability features

    2. Refer to Figure, Figure and Figure.

      1. Install the lower turbine cooling manifold (TCM) AIR-HP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-48, 02-500).

      2. Attach the lower TCM to the engine with the eight bolts AIR-HP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-48, 02-120 and AIR-HP ACTIVE CLEARANCE CONTROL MANIFOLD 02-320). Make sure that the lower TCM engages in the active clearance control valve. Torque the bolts to 36 to 40 lbfin (4 to 5 Nm).

      3. Install the two clips AIR-HP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-48, 02-525), and the two bolts AIR-HP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-48, 02-515) that attach the lower TCM to the brackets ENGINE-ATTACH PARTS & FITTINGS-LP TURBINE MODULE (72-00-50, 01-450 and ENGINE-ATTACH PARTS & FITTINGS-LP TURBINE MODULE 01-470) on flange FN. Torque the bolts to 36 to 40 lbfin (4 to 5 Nm).

      1. Install the left hand turbine cooling manifold (TCM) AIR-HP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-48, 02-300).

      2. Put the left hand TCM in to position on the engine. At the same time engage the manifold tubes in to the lower TCM.

      3. Attach the left hand TCM to two of the brackets ENGINE-ATTACH PARTS & FITTINGS-LP TURBINE MODULE (72-00-50, 01-430) and the bracket ENGINE-ATTACH PARTS & FITTINGS-LP TURBINE MODULE (72-00-50, 01-470) on the flange FN, with two of the four bolts AIR-HP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-48, 02-315). Torque the bolts to 36 to 45 lbfin (4.00 to 5.00 Nm).

      4. Attach the left hand TCM to two of the brackets HPC Module - Attaching Parts (72-40-00, 05-520) on the flange FM, with the other two bolts. Torque the bolts to 36 to 45 lbfin (4.00 to 5.00 Nm).

      1. Install the right hand turbine cooling manifold (TCM) AIR-HP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-48, 02-100).

      2. Put the right hand TCM in to position on the engine. At the same time engage the manifold tubes in to the lower TCM.

      3. Attach the right hand TCM to the other two brackets ENGINE-ATTACH PARTS & FITTINGS-LP TURBINE MODULE (72-00-50, 01-430) and the bracket ENGINE-ATTACH PARTS & FITTINGS-LP TURBINE MODULE (72-00-50, 01-450) on the flange FN, with two of the four bolts AIR-HP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-48, 02-115). Torque the bolts to 36 to 45 lbfin (4.00 to 5.00 Nm).

      4. Attach the right hand TCM to the other two brackets HPC Module - Attaching Parts (72-40-00, 05-520) on the flange FM, with the other two bolts. Torque the bolts to 36 to 45 lbfin (4 to 5 Nm).

    1. SUBTASK 72-00-50-420-111 Install the LP Turbine Active Clearance Control (ACC) Manifolds

      1. Remove the upper ACC manifold AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 02-010) from the support fixture.

      2. Loosen the knurled nut and move the swing bolt in to the horizontal position.

      3. Remove the two tool bolts.

      4. Carefully remove the upper ACC manifold from the support fixture.

    2. Put the upper ACC manifold in to position on the engine.

      1. Assemble the joints on the front flange at positions A, B and H.

      2. Install the two bolts AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 02-060) and the spacers (max. two) with a small diameter AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 02-070) to the clip nuts equally at each of the three positions.

      3. Centralize the bolts in the slots in the front flange and lightly tighten.

      1. Assemble the joints on the rear boss at the positions A, B and H.

      2. Install two spacers AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 02-050) between the rear boss and the support assembly at each of the three positions.

      3. Install a bolt AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 02-030) and a washer AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 02-040) with two more spacers, at each of the three positions through the flange in to the rear boss and the other spacers. Loosely tighten the three bolts.

      1. Remove the lower ACC manifold AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 03-010) from the support fixture.

      2. Loosen the knurled nut and move the swing bolt in to the horizontal position.

      3. Remove the two tool bolts.

      4. Carefully remove the lower ACC manifold from the support fixture.

    3. NOTE

      The distance between the ends of the ACC manifolds on both sides of the engine must be the same.

      Put the lower ACC manifold in to position on the engine.

      1. Assemble the joints on the front flange at positions D, E and F.

      2. Install the two bolts AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 03-060) and the spacers (max. two) with a small diameter AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 03-070) to the clip nuts equally at each of the three positions.

      3. Centralize the bolts in the slots in the front flange and lightly tighten.

      1. Assemble the joints on the rear boss at the positions D, E and F.

      2. Install two spacers AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 03-050) between the rear boss and the support assembly at each of the three positions.

      3. Install a bolt AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 03-030) and a washer AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 03-040) with two more spacers, at each of the three positions, through the flange in to the rear boss and spacers. Loosely tighten the three bolts.

      1. Move the support assembly at position C in to position.

      2. Loosen the support assembly nuts.

      3. Put the support assembly in to position.

        1. Assemble the joint at the front flange.

        2. Install the two bolts AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 04-450) and the spacers (max. two) with a small diameter AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 04-460) to the anchor nuts equally.

        3. Centralize the bolts in the slots in the front flange and lightly tighten.

        1. Assemble the joint at the rear boss.

        2. Install two spacers AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 04-440) between the rear boss and the support assembly.

        3. Install a bolt AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 04-420) and a washer AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 04-430) with two more spacers through the flange in to the rear boss and the other spacers. Loosely tighten the bolt.

      1. Move the support assembly at position G in to position.

      2. Loosen the support assembly nuts.

      3. Put the support assembly in to position.

        1. Assemble the joint at the front flange.

        2. Install the two bolts AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 04-050), the spacers (max. two) with a small diameter AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 04-060) to the anchor nuts equally.

        3. Centralize the bolts in the slots in the front flange and lightly tighten.

        1. Assemble the joint at the rear boss.

        2. Install two spacers AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 04-040) between the rear boss and the support assembly.

        3. Install a bolt AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 04-020) and a washer AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 04-030) with two more spacers through the flange in to the rear boss and the other spacers. Loosely tighten the bolt.

    4. Make sure that all the support assembly nuts at all 8 positions are loosely tightened.

      1. NOTE

        The axial and radial clearances, between the LP Turbine case and the LP Turbine cooling air ducts at tubes No.3 and 8, are in relation to the LP Turbine case and the LP Turbine cooling air ducts assembly configuration. The assembly configurations, the necessary clearances and the support equipments are shown in Figure and Figure.
        The adjustment is correct if:
        The go gage or the gage end of the checking gage, identified by the green area, can be put in between the LP Turbine case and the LP Turbine cooling air duct.
        The no gage or the gage end of the checking gage, identified by the red area, can not be put in between the LP Turbine case and the LP Turbine cooling air duct.

        Adjust the upper and lower LP Turbine cooling air ducts.

      2. Examine the radial and axial clearances on tubes No. 3 and 8 next to the ducts at positions E and A and directly adjacent to the support asemblies at positions B, C, D, F, G and H.

      3. Start the examination at the upper and lower LP Turbine cooling air ducts at positions A and E. Continue at the support assemblies at positions B, D, F and H. Finally, examine at the support assemblies at positions C and G. Use the applicable support equipment.

        1. Adjust the radial and axial clearances.

        2. If the radial dimensions C, D and E are incorrect, use the extened holes at the ACC front mounting flanges.

        3. NOTE

          For axial adjustment, a maxiumum of four spacers are permitted at positions B, C, D, F, G and H, and a maximum of two spacers at positions A and E.

          If the axial dimensions D and/or E are incorrect, remove or insert spacers at the ACC front mounting flange.

      4. Torque the bolts which attach the supports assemblies to the half loop clamps to between 27 and 30 lbfin (0.3 and 0.34 mdaN). Refer to SPM TASK 70-23-11-911-010 .

      5. Torque the bolts at the front flange to between 27 and 30 lbfin (3.0 and 3.4 Nm).

      6. Torque the bolts at the rear flange to between 62 and 72 lbfin (7.0 and 8.1 Nm).

      7. Examine the radial and axial clearances again and adjust them, if necessary. Use the above procedure.

    1. SUBTASK 72-00-50-420-112 Install the Tubes 5, 6, 7, 8, the Turbine Cooling Air Supply Tubes

      1. Install tube 5 AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-100).

      2. Install the metal C seal AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-095) 1 off, at the HP turbine case connection.

      3. Install the metal C seal AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-090) 1 off in the forward tube connector.

      4. Put the tube 5 in position.

      5. Install the bracket AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-080) and the four bolts AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-110) at the HP compressor case connector flange. Torque the bolts to, 180 to 220 lbfin (20 to 25 Nm).

      6. Install the clip, bolt, washer and clip nut at the clip position 5554. Torque the bolt to 36 to 45 lbfin (4 to 5 Nm).

      7. Install the clip, bolt, two washers and nut at the clip position 5793 to attach the tube 5 to the bracket AIR-TURBINE COOLING CONTROLLED AIR TUBES (75-23-48, 04-147). Torque the bolt to 36 to 45 lbfin (4 to 5 Nm).

      8. Install the clip, bolt, two washers and nut at the clip position 5793 to attach the tube 25 AIR-TURBINE COOLING CONTROLLED AIR TUBES (75-23-48, 04-100) to the bracket AIR-TURBINE COOLING CONTROLLED AIR TUBES (75-23-48, 04-147). Torque the bolt to 36 to 45 lbfin (4 to 5 Nm).

      9. Install the four bolts AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-120) at the HP turbine case connection flange. Torque the bolts to 180 lbfin. to 220 lbfin. (20 Nm to 25 Nm). Safety the bolts with CoMat 02-126 LOCKWIRE.

        1. Install the clamp AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-140).

        2. Put the clamp adjacent to the bracket ENGINE FUEL AND CONTROL-FUEL NOZZLE (73-13-41, 01-120).

        3. Install the bolt AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-135) and the clip nut AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-130). Torque the bolt to, 36 to 45 lbfin (4 to 5 Nm).

        1. Install the clamp AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-155).

        2. Put the clamp adjacent to the bracket HPC Module - Attaching Parts (72-40-00, 05-140).

        3. Install the bolt AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-150) and the clip nut AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-145). Torque the bolt to, 36 to 45 lbfin (4 to 5 Nm).

      1. Install tube 6 AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-500).

      2. Install the metal C seal AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-495) 1 off at the HP turbine case connection.

      3. Install the metal C seal AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-490) 1 off in the forward tube connection.

      4. Put the tube 6 in position.

      5. Install the four bolts AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-510) at the HP compressor case connection flange. Torque the bolts to 180 to 220 lbfin (20 to 25 Nm).

      6. Install the four bolts AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-520) at the HP turbine case connector flange. Torque the bolts to 180 lbfin. to 220 lbfin. (20 Nm to 25 Nm). Safety the bolts with CoMat 02-126 LOCKWIRE.

        1. Install the clamp AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-540).

        2. Put the clamp adjacent to the bracket ENGINE FUEL AND CONTROL-FUEL NOZZLE (73-13-41, 01-180).

        3. Install the bolt AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-535) and the clip nut AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-530). Torque the bolt to, 36 to 45 lbfin (4 to 5 Nm).

        1. Install the clamp AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-555).

        2. Put the clamp adjacent to the bracket HPC Module - Attaching Parts (72-40-00, 05-520).

        3. Install the bolt AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-550) and the clip nut AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-545). Torque the bolt to, 36 to 45 lbfin (4 to 5 Nm).

      1. Install tube 7 AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-500).

      2. Install the metal C seal AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-495) 1 off at the HP turbine case connection.

      3. Install the metal C seal AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-490) 1 off in the forward tube connection.

      4. Put the tube 7 in position.

      5. Install the four bolts AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-510) at the HP compressor case connection. Torque the bolts to, 180 to 220 lbfin (20 to 25 Nm).

      6. Install the four bolts AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-520) at the HP turbine case connection. Torque the bolts to 180 lbfin. to 220 lbfin. (20 Nm to 25 Nm). Safety the bolts with CoMat 02-126 LOCKWIRE.

        1. Install the clamp AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-540).

        2. Put the clamp adjacent to the bracket ENGINE FUEL AND CONTROL-FUEL NOZZLE (73-13-41, 01-400).

        3. Install the bolt AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-535) and the nut AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-530). Torque the nut to, 36 to 45 lbfin (4 to 5 Nm).

        1. Install the clamp AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-555).

        2. Put the clamp adjacent to the bracket HPC Module - Attaching Parts (72-40-00, 05-420).

      7. Install the bolt AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-550) and the nut AIR-TURBINE COOLING AIR TUBES (75-23-49, 01-545). Torque the bolt to, 36 to 45 lbfin (4 to 5 Nm).

      8. Install the clip, bolt, two washers and nut at the clip position 5792 to attach the tube 7 to the bracket AIR-TURBINE COOLING CONTROLLED AIR TUBES (75-23-48, 04-555). Torque the bolt to 36 to 45 lbfin (4 to 5 Nm).

      9. Install the clip, bolt, two washers and nut at the clip position 5792 to attach the tube 26 AIR-TURBINE COOLING CONTROLLED AIR TUBES (75-23-48, 04-500) to the bracket AIR-TURBINE COOLING CONTROLLED AIR TUBES (75-23-48, 04-555). Torque the bolt to 36 to 45 lbfin (4 to 5 Nm).

      1. Install tube 8 AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-100).

      2. Install the metal C seal AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-095) 1 off, at the HP turbine case connection.

      3. Install the metal C seal AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-090) 1 off in the forward tube connection.

      4. Put the tube 8 in position.

      5. Install the four bolts AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-110) at the HP compressor connector flange. Torque the bolts to 180 to 220 lbfin (20 to 25 Nm).

      6. Install the bracket AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-080) and the four bolts AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-120) at the HP turbine case connector flange. Torque the bolts to 180 lbfin. to 220 lbfin. (20 Nm to 25 Nm). Safety the bolts with CoMat 02-126 LOCKWIRE.

        1. Install the clamp AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-140).

        2. Put the clamp adjacent to the bracket ENGINE FUEL AND CONTROL-FUEL NOZZLE (73-13-41, 01-340).

        3. Install the bolt AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-135) and the clip nut AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-130). Torque the nut to, 36 to 45 lbfin (4 to 5 Nm).

        1. Install the clamp AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-155).

        2. Put the clamp adjacent to the bracket HPC Module - Attaching Parts (72-40-00, 05-380).

        3. Install the bolt AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-150) and the clipnut AIR-TURBINE COOLING AIR TUBES (75-23-49, 02-145). Torque the bolt to, 36 to 45 lbfin (4 to 5 Nm).

    1. SUBTASK 72-00-50-420-113 Install the Number 4 Bearing Compartment Air Cooler

    2. Refer to Figure, Figure and Figure.

    3. Put the number 4 bearing air cooler in to position and install the bolts AIR-NO.4 BEARING COMPARTMENT AIR COOLER (75-22-41, 01-135 and AIR-NO.4 BEARING COMPARTMENT AIR COOLER 01-155) the spacers AIR-NO.4 BEARING COMPARTMENT AIR COOLER (75-22-41, 01-140 and AIR-NO.4 BEARING COMPARTMENT AIR COOLER 01-160) and the nuts AIR-NO.4 BEARING COMPARTMENT AIR COOLER (75-22-41, 01-130 and AIR-NO.4 BEARING COMPARTMENT AIR COOLER01-150) in to the forward brackets HPC Module - Attaching Parts (72-40-00, 05-300 and HPC Module - Attaching Parts 05-340) on diffuser case rear flange.

    4. Install the bolt AIR-NO.4 BEARING COMPARTMENT AIR COOLER (75-22-41, 01-115), the spacer AIR-NO.4 BEARING COMPARTMENT AIR COOLER (75-22-41, 01-120) and the nut AIR-NO.4 BEARING COMPARTMENT AIR COOLER (75-22-41, 01-110) at the rear bracket ENGINE-ATTACH PARTS & FITTINGS-LP TURBINE MODULE (72-00-50, 01-330) on HP turbine rear flange.

    5. Torque the three nuts to, 85 to 105 lbfin (10 to 12 Nm).

    6. Measure dimension A. It must be between 0.080 in (2.00mm) and 0.118 in (3.00mm).

      1. Attach the tube 12 to the number 4 bearing compartment air cooler.

      2. Install the new AIR-BEARING COMPARTMENT COOLING & SEALING TUBES (75-22-49, 08-108) corrujoint washer 1 off, between the tube 12 and the number 4 bearing compartment air cooler.

      3. Install the three bolts AIR-BEARING COMPARTMENT COOLING & SEALING TUBES (75-22-49, 08-106).

      4. Torque the bolts to, 85 to 105 lbfin (10 to 12 Nm) in sequence.

      5. Do Step again to make sure that all of the bolts are at the necessary torque of, 85 to 105 lbfin (10 to 12 Nm).

      6. If any of the bolts are not at the necessary torque, then do Step again until all the bolts are at the necessary torque when torqued in sequence.

      1. Attach the tube 11 to the number 4 bearing compartment air cooler.

      2. Install the new AIR-BEARING COMPARTMENT COOLING & SEALING TUBES (75-22-49, 10-116) corrujoint washer 1 off, between the tube 11 and the number 4 bearing compartment air cooler.

      3. Install the three bolts AIR-BEARING COMPARTMENT COOLING & SEALING TUBES (75-22-49, 10-114), the washer AIR-BEARING COMPARTMENT COOLING & SEALING TUBES (75-22-49, 10-112) and the two brackets AIR-BEARING COMPARTMENT COOLING & SEALING TUBES (75-22-49, 10-060 and AIR-BEARING COMPARTMENT COOLING & SEALING TUBES 10-070).

      4. Torque the bolts to, 85 to 105 lbfin (10 to 12 Nm) in sequence.

      5. Do Step again to make sure that all of the bolts are at the necessary torque of, 85 to 105 lbfin (10 to 12 Nm).

      6. If any of the bolts are not at the necessary torque, then do Step again until all of the bolts are at the necessary torque when torqued in sequence.

    7. Install the clips, clip nuts, bolts and washers at clip positions 5207 and 5208. Torque the bolts to, 36 to 45 lbfin (4 to 5 Nm).

    1. SUBTASK 72-00-50-420-114-A00 Install the Tubes 70, 81 and 3, P4.9 Pressure Rake Tubes (Pre SBE 72-0053)

    2. Refer to Figure, Figure and Figure.

      1. Install the pipe adapter ENGINE FUEL AND CONTROL-P4.9 SENSOR AND MANIFOLD (73-22-51, 01-310).

      2. Put the piston rings ENGINE FUEL AND CONTROL-P4.9 SENSOR AND MANIFOLD (73-22-51, 01-330) in position on the pipe adapter. Make sure that the space in each piston ring are 180 degrees apart.

      3. Push the pipe adapter in to the applicable hole in the LP turbine case, so that the abutment faces touch. Make sure that the piston rings go in to the engine.

      4. Install the two bolts ENGINE FUEL AND CONTROL-P4.9 SENSOR AND MANIFOLD (73-22-51, 01-320) and the bracket ENGINE FUEL AND CONTROL-P4.9 SENSOR AND MANIFOLD (73-22-51, 01-323). Torque the bolts to, 85 to 105 lbfin (10 to 12 Nm).

      5. Safety the bolts with CoMat 02-126 LOCKWIRE.

      1. Install tube 70 RH pressure control manifold ENGINE FUEL AND CONTROL-P4.9 SENSOR AND MANIFOLD (73-22-51, 01-050).

      2. Put the piston rings ENGINE FUEL AND CONTROL-P4.9 SENSOR AND MANIFOLD (73-22-51, 01-070) in position on the tube 70. Make sure that the space in each piston ring are 180 degrees apart.

      3. Put the tube in to position on the LP turbine case. At the same time push the RH tube adapter in to the applicable hole in the LP turbine case. Make sure that the abutment faces touch and that the piston rings go in to the engine.

      4. Install the two bolts ENGINE FUEL AND CONTROL-P4.9 SENSOR AND MANIFOLD (73-22-51, 01-060) at the flange connection and torque to, 85 to 105 lbfin (10 to 12 Nm).

      5. Connect tube 70 to the pipe adapter. Torque the pipe nut to, 230 to 248 lbfin (26 to 28 Nm).

      6. Safety the bolts and the pipe nut with CoMat 02-126 LOCKWIRE.

      1. Install the tube 81 LH pressure control manifold ENGINE FUEL AND CONTROL-P4.9 SENSOR AND MANIFOLD (73-22-51, 01-180).

      2. Put the piston rings ENGINE FUEL AND CONTROL-P4.9 SENSOR AND MANIFOLD (73-22-51, 01-200) in to position on tube 81. Make sure that the space in each piston ring are 180 degrees apart.

      3. Put the tube in to position on the LP turbine case. At the same time push the LH tube adapter in to the applicable hole in the LP turbine case. Make sure that the abutment faces touch and that the piston rings go in to the engine.

      4. Install the two bolts ENGINE FUEL AND CONTROL-P4.9 SENSOR AND MANIFOLD (73-22-51, 01-190) at the flange connection and torque to, 85 to 105 lbfin (10 to 12 Nm).

      5. Connect the tube 81 to the pipe adapter. Torque the pipe nut to, 230 to 248 lbfin (26 to 28 Nm).

      6. Safety the bolts and the tube nut with CoMat 02-126 LOCKWIRE.

      1. Install the tube 3, P4.9 ECC tube ENGINE FUEL AND CONTROL-FUEL SYSTEM AIR TUBES (73-22-49, 01-100).

      2. Put the tube in position on the engine.

      3. Connect tube 3 to the pipe adapter, and tube 19. Torque the two tube nuts to, 159 to 177 lbfin (18 to 20 Nm.).

      4. Install the clip, the clip nut, the bolt and the washer at the clip position 5737. Torque the bolt to 36 to 45 lbfin (4 to 5 Nm).

      5. Safety the tube nuts with CoMat 02-126 LOCKWIRE.

    1. SUBTASK 72-00-50-420-114-B00 Install the Tubes 70, 81 and 3, P4.9 Pressure Rake Tubes (SBE 72-0053)

      SBE 72-0053: Engine - General - Provide various replacement external tubes with relocated tube sleeves

    2. Refer to Figure, Figure and Figure.

      1. Install the pipe adapter ENGINE FUEL AND CONTROL-P4.9 SENSOR AND MANIFOLD (73-22-51, 01-310).

      2. Put the piston rings ENGINE FUEL AND CONTROL-P4.9 SENSOR AND MANIFOLD (73-22-51, 01-330) in position on the pipe adapter. Make sure that the space in each piston ring are 180 degrees apart.

      3. Push the pipe adapter in to the applicable hole in the LP turbine case, so that the abutment faces touch. Make sure that the piston rings go in to the engine.

      4. Install the two bolts ENGINE FUEL AND CONTROL-P4.9 SENSOR AND MANIFOLD (73-22-51, 01-320) and the bracket ENGINE FUEL AND CONTROL-P4.9 SENSOR AND MANIFOLD (73-22-51, 01-323). Torque the bolts to, 85 to 105 lbfin (10 to 12 Nm).

      5. Safety the bolts with CoMat 02-126 LOCKWIRE.

      1. Install tube 70 RH pressure control manifold ENGINE FUEL AND CONTROL-P4.9 SENSOR AND MANIFOLD (73-22-51, 01-050).

      2. Put the piston rings ENGINE FUEL AND CONTROL-P4.9 SENSOR AND MANIFOLD (73-22-51, 01-070) in position on the tube 70. Make sure that the space in each piston ring are 180 degrees apart.

      3. Put the tube in to position on the LP turbine case. At the same time push the RH tube adapter in to the applicable hole in the LP turbine case. Make sure that the abutment faces touch and that the piston rings go in to the engine.

      4. Install the two bolts ENGINE FUEL AND CONTROL-P4.9 SENSOR AND MANIFOLD (73-22-51, 01-060) at the flange connection and torque to, 85 to 105 lbfin (10 to 12 Nm).

      5. Connect tube 70 to the pipe adapter. Torque the pipe nut to, 230 to 248 lbfin (26 to 28 Nm).

      6. Safety the bolts and the pipe nut with CoMat 02-126 LOCKWIRE.

      1. Install the tube 81 LH pressure control manifold ENGINE FUEL AND CONTROL-P4.9 SENSOR AND MANIFOLD (73-22-51, 01-180).

      2. Put the piston rings ENGINE FUEL AND CONTROL-P4.9 SENSOR AND MANIFOLD (73-22-51, 01-200) in to position on tube 81. Make sure that the space in each piston ring are 180 degrees apart.

      3. Put the tube in to position on the LP turbine case. At the same time push the LH tube adapter in to the applicable hole in the LP turbine case. Make sure that the abutment faces touch and that the piston rings go in to the engine.

      4. Install the two bolts ENGINE FUEL AND CONTROL-P4.9 SENSOR AND MANIFOLD (73-22-51, 01-190) at the flange connection and torque to, 85 to 105 lbfin (10 to 12 Nm).

      5. Connect the tube 81 to the pipe adapter. Torque the pipe nut to, 230 to 248 lbfin (26 to 28 Nm).

      6. Safety the bolts and the tube nut with CoMat 02-126 LOCKWIRE.

      1. Install the tube 3, P4.9 EEC tube ENGINE FUEL AND CONTROL-FUEL SYSTEM AIR TUBES (73-22-49, 01-100).

      2. Put the tube in position on the engine.

      3. Connect the tube 3 to the pipe adapter and the tube 19. Torque the tube nuts to, 159 to 177 lbfin (18 to 20 Nm).

      4. Safety the tube nut with CoMat 02-126 LOCKWIRE.

    1. SUBTASK 72-00-50-420-115-A00 Install the Tube 4, Number 4 Bearing Oil Weep Tube (Pre SBE 72-0053 and Pre SBE 72-0063)

    2. Refer to Figure and Figure

    3. Put tube 4 "OIL,HYDRAULIC AND WATER DRAIN TUBES-ENGINE (71-73-49, 01-500) in position on the engine.

    4. Connect the tube 4, to the tube 18 and the LP turbine case connector.

    5. Install the clip, bolt, washer and clipnut at the clip position 5201.

    6. Install the mounting brackets, the clips, the clip nut, the bolt and the washer at the clip position 5523.

    7. Torque the tube nuts to, 159 to 177 lbfin (18 to 20 Nm) and safety with CoMat 02-126 LOCKWIRE.

    8. Torque the bolts at the clip positions 5201 and 5523 to, 36 to 45 lbfin (4 to 5 Nm).

    1. SUBTASK 72-00-50-420-115-B00 Install the Tube 4, Number 4 Bearing Oil Weep Tube (SBE 72-0053 and SBE 72-0063)

      SBE 72-0053: Engine - General - Provide various replacement external tubes with relocated tube sleeves.

      SBE 72-0063: Introduce new tube assemblies required for modified turbine exhaust case.

    2. Refer to Figure, Figure and Figure

    3. Put tube 4 "OIL,HYDRAULIC AND WATER DRAIN TUBES-ENGINE (71-73-49, 01-500) in position on the engine.

    4. Connect the tube 4 to the tube 18 and the LP turbine case connector.

    5. Install the clips, the bolt, the washer and the clip nut at the clip position 5201.

    6. Install the clip, the bolt, the washer and the nut at the clip position 6062.

    7. Torque the tube nuts to, 159 to 177 lbfin (18 to 20 Nm) and safety with CoMat 02-126 LOCKWIRE.

    8. Torque the bolt at clip position 5201and 6062 to 36 to 40 lbfin (4.07 to 4.52 Nm).

    1. SUBTASK 72-00-50-420-116 Install the tube 2, Number 5 Bearing Oil Scavenge Tube (SBE 79-0011)

      SBE 79-0011: Revise no. 5 bearing oil scavenge tube assembly attaching parts

    2. Refer to Figure and Figure

    3. Attach the bracket OIL-SCAVENGE OIL TUBES-ENGINE (79-22-49, 01-070) to the LP turbine active clearance control with the two bolts OIL-SCAVENGE OIL TUBES-ENGINE (79-22-49, 01-074). Torque the bolts to, 36 to 45 lbfin (4.00 to 5.00 Nm).

    4. Put the tube 2, in position on the engine.

      1. Connect the tube 2 to the outer oil scavenge tube.

      2. Put the metallic oil seal OIL-SCAVENGE OIL TUBES-ENGINE (79-22-49, 01-116) in to the correct position.

      3. SBE 79-0011 - Install the four bolts OIL-SCAVENGE OIL TUBES-ENGINE (79-22-49, 01-114) and the two threaded plates OIL-SCAVENGE OIL TUBES-ENGINE (79-22-49, 01-110).

        Pre SBE 79-0011 - Install the four bolts OIL-SCAVENGE OIL TUBES-ENGINE (79-22-49, 01-114) and the four nuts OIL-SCAVENGE OIL TUBES-ENGINE (79-22-49, 01-110).

      4. Torque the nuts to, 85 to 105 lbfin (10 to 12 Nm).

      5. SBE 79-0011 - Safety the bolts with CoMat 02-119 LOCKWIRE.

    5. Connect the tube 2 to the tube 20.

    6. Torque the tube nut to, 398 to 434 lbfin (45 to 49 Nm) and safety with CoMat 02-126 LOCKWIRE.

    7. Install the clips, the clip nuts, the bolts and the washers at the clip positions 5226, 5227 and 5228. Torque the bolts to, 36 to 45 lbfin (4.00 to 5.00 Nm).

    8. Do a check on the clearance between the tube 2 and the flange FP bolt. Make sure that there is a minimum clearance of 0.050 in. (1.27 mm), refer to Figure.

    1. SUBTASK 72-00-50-420-117-A00 Install the Tube 1, Number 5 Bearing Oil Feed Tube (Pre SBE 72-0053)

    2. Refer to Figure, Figure and Figure

    3. Attach the bracket OIL-PRESSURE OIL TUBES-ENGINE (79-21-49, 16-070) to the LP turbine active clearance control at the seven o'clock position, with the two bolts OIL-PRESSURE OIL TUBES-ENGINE (79-21-49, 16-072). Torque the bolts to, 36 to 45 lbfin (4 to 5 Nm).

    4. Put the tube 1 in position on the engine.

      1. Connect the tube 1 to the outer oil feed tube.

      2. Put the metallic oil seal OIL-PRESSURE OIL TUBES-ENGINE (79-21-49, 16-116) in the correct position.

      3. Install the three bolts OIL-PRESSURE OIL TUBES-ENGINE (79-21-49, 16-114) and the three nuts OIL-PRESSURE OIL TUBES-ENGINE (79-21-49, 16-110).

      4. Torque the nuts to, 85 to 105 lbfin (10 to 12 Nm).

    5. Connect the tube 1 to the tube 17.

    6. Install the clips, the clip nuts, the bolts and the washers at the clip positions 5525, 5204 and 5205. Torque the bolts to 36 to 45 lbfin (4 to 5 Nm).

    7. Install the clip, the bolt, the washer, the spacer and the nut at the clip position 5206. Torque the nut to 36 to 45 lbfin (4 to 5 Nm).

    8. Torque the tube nut to, 230 to 248 lbfin (26 to 28 Nm) and safety with CoMat 02-126 LOCKWIRE.

    1. SUBTASK 72-00-50-420-117-B00 Install the Tube 1, Number 5 Bearing Oil Feed Tube (SBE 72-0053)

      SBE 72-0053: Engine - General - Provide various replacement external tubes with relocated tube sleeves

    2. Refer to Figure, Figure and Figure.

    3. Attach the bracket OIL-PRESSURE OIL TUBES-ENGINE (79-21-49, 16-070) to the LP turbine active clearance control at the seven o'clock position, with the two bolts OIL-PRESSURE OIL TUBES-ENGINE (79-21-49, 16-072). Torque the bolts to, 36 to 45 lbfin (4 to 5 Nm).

    4. Put the tube 1 in position on the engine.

      1. Connect the tube 1 to the outer oil feed tube.

      2. Put the metallic oil seal OIL-PRESSURE OIL TUBES-ENGINE (79-21-49, 16-116) in the correct position.

      3. Install the three bolts OIL-PRESSURE OIL TUBES-ENGINE (79-21-49, 16-114) and the three nuts OIL-PRESSURE OIL TUBES-ENGINE (79-21-49, 16-110).

      4. Torque the nuts to, 85 to 105 lbfin (10 to 12 Nm).

    5. Connect the tube 1 to the tube 17.

    6. Install the clips, the bolts, the washers and the clip nuts at the clip positions 5204 and 5205. Torque the bolts to, 36 to 45 lbfin (4 to 5 Nm).

    7. Install the clips, the bolts, the washers, the nut and the clip nut at the clip positions 6050 and 5206. Torque the bolts to, 36 to 40 lbfin (4.07 to 4.52 Nm).

    8. Torque the tube nut to, 230 to 248 lbfin (26 to 28 Nm) and safety with CoMat 02-126 LOCKWIRE.

    1. SUBTASK 72-00-50-420-134 Electrical Harness Installation Procedure

    2. During the installation procedure make sure the harnesses are held temporarily along their different lengths.

    3. Because of the differences between the harness diameters, the specified clip could be too large or too small. You can use a clip from a range of six clips that have the same part numbers. If the harness diameter is between two of the clips in the range, use the larger clip. When you do this use CoMat 02-148 ADHESIVE TAPE (ELECTRICAL) to increase the harness diameter.

    4. For the data on the electrical connectors refer to the SPM TASK 70-43-00-400-501 and SPM TASK 70-43-01-400-501.

    1. SUBTASK 72-00-50-420-118-A00 Install the Core Exhaust Gas Thermocouple (EGT) Harness, and the Exhaust Gas Thermocouple Harness/Junction Box (Pre SBE 72-0053, Pre SBE 72-0014, Pre SBE 77-0003, Pre SBE 77-0009, SBE 72-0014, SBE 77-0001, SBE 77-0003, SBE 77-0005, SBE 77-0007 and SBE 71-0061)

      SBE 72-0014: LP turbine and exhaust gas temperature (EGT) indicating system - incorporate re-routed EGT harness assembly

      SBE 77-0001: LP turbine and exhaust gas temperature (EGT) indicating system - replacement of turbine exhaust case and installation of a revised EGT bracket configuration

      SBE 77-0003: LP turbine and exhaust gas temperature (EGT) indicating system - replacement of EGT loop clamp brackets

      SBE 77-0005: LP turbine and exhaust gas temperature (EGT) indicating system - add washers at clipping points 6004 and 6009

      SBE 77-0007: LP turbine and exhaust gas temperature (EGT) indicating system - provide permanetly attached washers to bracket at clipping points 6004 and 6009

      SBE 71-0061: EGT harness - Introduction of improved clipping for clip positions 5734, 5735 and 5736

    2. Put the remaining part of the core EGT harness ELECTRICAL HARNESS-LIGHT DUTY-EGT HARNESS (71-52-45, 01-005) in position.

    3. Install the clip, the bolt, the washer, the spacer and the nut at the datum clip position 5734. Torque the nut to, 36 to 45 lbfin (4 to 5 Nm).

    4. Install the clips, the bolts, the washers and the nuts at clip positions 5736 and 5547. Torque the nuts to 36 to 45 lbfin (4 to 5 Nm).

    5. Pre SBE 71-0061 : Install the clip, the bolt, the washer and the nut at clip position 5735. Torque the nut to 36 to 45 lbfin (4 to 5 Nm).

    6. SBE 71-0061 : Install the clip, the bolt, the washer, the spacer and the nut at clip position 5735. Torque the nuts to 36 to 45 lbfin (4 to 5 Nm).

    7. Install the clip, the bolt, the washer, the spacer and the nut at clip position 5549. Torque the nut to, 36 to 45 lbfin (4 to 5 Nm).

    8. Install the clips, the bolts, the washer, the spacer and the nut at clip position 5526. Torque the nut to, 36 to 45 lbfin (4 to 5 Nm).

    9. Install the clips, the bolt, the washers, the spacers and the nut at clip position 5524. Torque the nut to, 36 to 45 lbfin (4 to 5 Nm).

    10. Put the EGT harness/junction box ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-010) in position on the engine. Make sure that the harness goes between the LP turbine case and the tubes 70 and 81, between the clip positions 6004/6003 and 6009/6010.

    11. Attach the junction box to the bracket ATTACH PARTS & FITTINGS-LP TURBINE MINI MODULE (72-50-00, 01-640) with two of the bolts ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-040) and two of the nuts ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-020). Torque the nuts to, 85 to 105 lbfin (10 to 12 Nm).

      1. NOTE

        It is not necessary to lubricate the terminal threads or fasteners with engine oil.

        Connect the 16 harness leads to the applicable EGT probe terminals.

      2. Attach the eight alumel leads to the applicable alumel studs on the EGT probes. Use the eight alumel nuts (larger) ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-240). Make sure that the lips on the alumel leads face outwards. Torque the nuts to 10 to 15 * lbfin (1.13 to 1.69 Nm).

      3. Attach the eight chromel leads, to the applicable chromel studs on the EGT probes. Use the eight chromel nuts (smaller) ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-255). Torque the nuts to 8 to 12 * lbfin (0.90 to 1.36 Nm).

      1. Examine the lockwire which safeties the EGT thermocouple bolts.

      2. CAUTION

        YOU MUST MAKE SURE THAT THE EGT THERMOCOUPLE BOLTS ARE CORRECTLY SAFETIED. INCORRECT SAFETYING OF THE BOLTS CAN RESULT IN LOOSE BOLTS AND SUBSEQUENT LOSS OF EGT INDICATION.

        Make sure the lockwire correctly safeties the eight EGT thermocouple bolts ENGINE INDICATING-EGT THERMOCOUPLE (77-21-15, 01-120). Refer to view which shows the acceptable method to safety the bolts, Figure.

      3. You must not use the EGT thermocouple probe terminals to attach the lockwire. Refer to the view which shows the method which is not acceptable and must not be used.

      4. Safety the bolts with wire ENGINE INDICATING-EGT THERMOCOUPLE (77-21-15, 01-200) - CoMat 02-141 LOCKWIRE as the inspection criteria requires it.

    12. Install the clips, the bolts and the nuts at the clip positions 6000, 6001, 6002, 6003, 6010, 6011, 6012, 6013 and 6016. Torque the nuts to 36 to 45 lbfin (4 to 5 Nm).

    13. Install the clips and bolts at the clip positions 6014 and 6015. Torque the nuts to, 36 to 45 lbfin (4 to 5 Nm).

      1. Pre SBE 77-0003 - Attach six brackets.

      2. Temporarily attach the six brackets V2500-A5-77-21-44-01A-941A-D (77-21-44, 01-060) to the LP turbine case rear flange, at the hole positions 17, 18, 20, 21, 22, 23, 35, 36, 38, 39, 40 and 41. The hole No.1 is at TDC.

      3. Install the clips and the bolts at the clip positions 6004, 6005, 6006, 6007, 6008 and 6009. Torque the bolts to, 36 to 45 lbfin (4 to 5 Nm).

      1. SBE 77-0003 - Attach six brackets.

      2. Install the brackets EXHAUST-COMMON NOZZLE EXHAUST COLLECTOR (78-11-11, 01-060) with the bolts ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-195 to ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX 01-220) and nuts ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-195 to ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX 01-220) to the LP turbine case rear flange, at the hole positions 16, 17, 19, 20, 21, 22, 28, 29, 31, 32, 33 and 34. The hole No. 1 is at TDC. Torque the nuts to, 100 to 140 lbfin (11 to 16 Nm).

      3. Install the clips and the nuts at the clip positions 6004, 6005, 6006, 6007, 6008 and 6009. Torque the nuts to, 36 to 45 lbfin (4 to 5 Nm).

      1. SBE 77-0001 - Attach six brackets.

      2. Install the brackets ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-360) with the screws ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-385) and the nuts ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-390) to the LP turbine case rear flange, at the hole positions 17, 18, 22, 23, 26, 27, 35, 36, 40, 41, 44 and 45. The hole No.1 is at TDC. Torque the nuts to, 85 to 105 lbfin (10 to 12 Nm).

      3. Install the clips and the nuts at the clip positions 6004, 6005, 6006, 6007, 6008 and 6009. Torque the nuts to, 36 to 45 lbfin (4 to 5 Nm).

      1. SBE 77-0005 - Add washers at clipping points.

      2. Install the brackets ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-360) with the screws ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-385) and nuts ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-390) to the LP turbine case rear flange, at the hole positions 17, 18, 22, 23, 26, 27, 35, 36, 40, 41, 44 and 45. The hole No.1 is at TDC. Torque the nuts to, 85 to 105 lbfin (10 to 12 Nm).

      3. Install the clips, the nuts and the washers at the clip positions 6004, 6005, 6006, 6007, 6008 and 6009. Torque the nuts to, 36 to 45 lbfin (4 to 5 Nm).

      1. SBE 77-0007 - Permanently attach washers to bracket at clipping points.

      2. Install the brackets ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-420) with the screws ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-385) and nuts ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-390) to the LP turbine case rear flange, at the hole positions 17, 18, 44 and 45. Torque the nuts to 85 to 105 lbfin (10 to 12 Nm).

      3. Install the clips, the nuts and the washers at the clip positions 6004 and 6009. Torque the nuts to 36 to 45 lbfin (4 to 5 Nm).

    14. Pre SBE 72-0014 : Install the clips, the bolts and the nuts at the clip positions 6017, 6018, 6020 and 6021. Torque the nuts to 36 to 45 lbfin (4 to 5 Nm). Refer to Figure.

    15. SBE 72-0014 : Install the clips, the bolts and the nuts at the clip positions 6017, 6018 and 6019. Torque the nuts to 36 to 45 lbfin (4 to 5 Nm). Refer to Figure.

      1. Pre SBE 77-0009: Attach the core EGT harness to the EGT harness/junction box. Refer to Figure.

      2. Remove the four screws and the cover from the EGT harness junction box.

      3. NOTE

        It is not necessary to lubricate the terminal threads or fasteners with engine oil.

        Attach the two alumel leads to the applicable alumel studs in the EGT harness junction box. Use the two alumel nuts (larger). Torque the nuts to 25 to 30 * lbfin (2.82 to 3.39 Nm).

      4. NOTE

        It is not necessary to lubricate the terminal threads or fasteners with engine oil.

        Attach the two chromel leads to the applicable chromel studs in the EGT harness junction box. Use the two chromel nuts (smaller). Torque the nuts to 20 to 25 * lbfin (2.26 to 2.82 Nm).

      5. Use the other two nuts ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-042 and ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX 01-046) and the two bolts ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-044 and ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX01-048) to attach the earth points 5340 and 5705 to the junction box. Torque the nuts to 85 to 105 lbfin (10 to 12 Nm).

      6. Attach the cover to the EGT harness junction box with the four screws. Torque the screws to 20 to 26 lbfin (2.26 to 2.94 Nm). Safety the screws with CoMat 02-126 LOCKWIRE.

    1. SUBTASK 72-00-50-420-118-B00 Install the Core Exhaust Gas Thermocouple (EGT) Harness, and the Exhaust Gas Thermocouple Harness/Junction Box (SBE 72-0053, Pre SBE 72-0014, Pre SBE 77-0003, Pre SBE 77-0009, SBE 72-0014, SBE 77-0001, SBE 77-0003, SBE 77-0005, SBE 77-0007, SBE 77-0009 and SBE 72-0063)

      SBE 72-0053: Engine - General - Provide various replacement external tubes with relocated tube sleeves

      SBE 72-0014: LP turbine and exhaust gas temperature (EGT) indicating system - incorporate re-routed EGT harness assembly

      SBE 77-0001: LP turbine and exhaust gas temperature (EGT) indicating system - replacement of turbine exhaust case and installation of a revised EGT bracket configuration

      SBE 77-0003: LP turbine and exhaust gas temperature (EGT) indicating system - replacement of EGT loop clamp brackets

      SBE 77-0005: LP turbine and exhaust gas temperature (EGT) indicating system - add washers at clipping points 6004 and 6009

      SBE 77-0007: LP turbine and exhaust gas temperature (EGT) indicating system - provide permanetly attached washers to bracket at clipping points 6004 and 6009

      SBE 77-0009: Provide new EGT harness junction box terminal nuts

      SBE 72-0063: Introduce new tube assemblies required for modified turbine exhaust case.

    2. Put the remaining parts of the core EGT harness ELECTRICAL HARNESS-LIGHT DUTY-EGT HARNESS(71-52-45,01-005) in position.

    3. Install the clip, the bolt, the washer and the nut at the datum clip position 5734. Torque the bolts to, 36 to 40 lbfin (4 to 4.5 Nm).

    4. Install the mounting brackets, the clips, the bolt, the washer, the spacer and the clip nut at the clip position 5523. Torque the bolt to, 36 to 40 lbfin (4 to 4.5 Nm).

    5. Install the clips, the bolts, the washers and the nuts at the clip positions 6055 and 6053. Torque the bolts to, 36 to 40 lbfin (4 to 4.5 Nm).

    6. Pre SBE 72-0063 : Install the clip, the bolt, the washer and the nut at the clip position 6054. Torque the bolt to, 36 to 40 lbfin (4 to 4.5 Nm).

    7. SBE 72-0063 : Install the clip, the bolt, the washer, the spacer and the nut at the clip position 6054. Torque the bolt to, 36 to 40 lbfin (4 to 4.5 Nm), Figure.

    8. Install the clips, the bolts, the washers, the spacers and the nuts at the clip positions 6052, 6051 and 5549. Torque the bolts to, 36 to 40 lbfin (4 to 4.5 Nm).

    9. Put the EGT harness/junction box ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-010) in position on the engine. Make sure that the harness goes between the LP turbine case and the tubes 70 and 81, between the clip positions 6004/6003 and 6009/6010.

    10. Attach the junction box to the bracket ATTACH PARTS & FITTINGS-LP TURBINE MINI MODULE (72-50-00, 01-640) with two of the bolts ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43,01-040) and two of the nuts ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-020). Torque the nuts to, 85 to 105 lbfin (10 to 12 Nm).

      1. NOTE

        It is not necessary to lubricate the terminal threads or fasteners with engine oil.

        Connect the 16 harness leads to the applicable EGT probe terminals.

      2. Attach the eight alumel leads to the applicable alumel studs on the EGT probes. Use the eight alumel nuts (larger) ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-240). Make sure that the lips on the alumel leads face outwards. Torque the nuts to 10 to 15 * lbfin (1.13 to 1.69 Nm).

      3. Attach the eight chromel leads, to the applicable chromel studs on the EGT probes. Use the eight chromel nuts (smaller) ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-250). Torque the nuts to 8 to 12 * lbfin (0.90 to 1.36 Nm).

      1. Examine the lockwire which safeties the EGT thermocouple bolts.

      2. CAUTION

        YOU MUST MAKE SURE THAT THE EGT THERMOCOUPLE BOLTS ARE CORRECTLY SAFETIED. INCORRECT SAFETYING OF THE BOLTS CAN RESULT IN LOOSE BOLTS AND SUBSEQUENT LOSS OF EGT INDICATION.

        Make sure the lockwire correctly safeties the eight EGT thermocouple bolts ENGINE INDICATING-EGT THERMOCOUPLE (77-21-15, 01-120). Refer to view which shows the acceptable method, Figure.

      3. You must not use the EGT thermocouple probe terminals to attach the lockwire. Refer to the view which shows the method which is not acceptable.

      4. Safety the bolts with wire ENGINE INDICATING-EGT THERMOCOUPLE (77-21-15, 01-200) - CoMat 02-141 LOCKWIRE as the inspection criteria requires it.

    11. Install the clips, the bolts and the nuts at the clip positions 6000, 6001, 6002, 6003, 6010, 6011, 6012, 6013 and 6016. Torque the nuts to 36 to 45 lbfin (4 to 5 Nm).

    12. Install the clips and bolts at the clip positions 6014 and 6015. Torque the nuts to, 36 to 45 lbfin (4 to 5 Nm).

      1. Pre SBE 77-0003 - Attach six brackets.

      2. Temporarily attach the six brackets V2500-A5-77-21-44-01A-941A-D (77-21-44, 01-060) to the LP turbine case rear flange, at the hole positions 17, 18, 20, 21, 22, 23, 35, 36, 38, 39, 40 and 41. The hole No.1 is at TDC.

      3. Install the clips and the bolts at the clip positions 6004, 6005, 6006, 6007, 6008 and 6009. Torque the bolts to, 36 to 45 lbfin (4 to 5 Nm).

      1. SBE 77-0003 - Attach six brackets.

      2. Install the brackets EXHAUST-COMMON NOZZLE EXHAUST COLLECTOR (78-11-11, 01-060) with the bolts ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-195 to ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX 01-220) and nuts ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-195 to ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX 01-220) to the LP turbine case rear flange, at the hole positions 16, 17, 19, 20, 21, 22, 28, 29, 31, 32, 33 and 34. The hole No.1 is at TDC. Torque the nuts to, 100 to 140 lbfin (11 to 16 Nm).

      3. Install the clips and the nuts at the clip positions 6004, 6005, 6006, 6007, 6008 and 6009. Torque the nuts to, 36 to 45 lbfin (4 to 5 Nm).

      1. SBE 77-0001 - Attach six brackets.

      2. Install the brackets ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43,01-360) with the screws ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-385) and the nuts ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-390) to the LP turbine case rear flange, at the hole positions 17, 18, 22, 23, 26, 27, 35, 36, 40, 41, 44 and 45. The hole No.1 is at TDC. Torque the nuts to, 85 to 105 lbfin (10 to 12 Nm).

      3. Install the clips and the nuts at the clip positions 6004, 6005, 6006, 6007, 6008 and 6009. Torque the nuts to, 36 to 45 lbfin (4 to 5 Nm).

      1. SBE 77-0005 - Add washers at clipping points.

      2. Install the brackets ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-360) with the screws ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-385) and nuts ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-390) to the LP turbine case rear flange, at the hole positions, 17, 18, 22, 23, 26, 27, 35, 36, 40, 41, 44 and 45. The hole No.1 is at TDC. Torque the nuts to, 85 to 105 lbfin (10 to 12 Nm).

      3. Install the clips, the nuts and the washers at the clip positions 6004, 6005, 6006, 6007, 6008 and 6009. Torque the nuts to, 36 to 45 lbfin (4 to 5 Nm).

      1. SBE 77-0007 - Permanently attach washers to bracket at clipping points.

      2. Install the brackets ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-420) with the screws ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-385) and nuts ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-390) to the LP turbine case rear flange, at the hole positions 17, 18, 44 and 45. Torque the nuts to 85 to 105 lbfin (10 to 12 Nm).

      3. Install the clips, the nuts and the washers at the clip positions 6004 and 6009. Torque the nuts to 36 to 45 lbfin (4 to 5 Nm).

    13. SBE 72-0014 : Install the clips, the bolts and the nuts at the clip positions 6017, 6018 and 6019. Torque the nuts to 36 to 45 lbfin (4 to 5 Nm). Refer to Figure.

      1. Pre SBE 77-0009: Attach the core EGT harness to the EGT harness/junction box. Refer to Figure.

      2. Remove the four screws and the cover from the EGT harness junction box.

      3. NOTE

        It is not necessary to lubricate the terminal threads or fasteners with engine oil.

        Attach the two alumel leads to the applicable alumel studs in the EGT harness junction box. Use the two alumel nuts (larger). Torque the nuts to 25 to 30 * lbfin (2.82 to 3.39 Nm).

      4. NOTE

        It is not necessary to lubricate the terminal threads or fasteners with engine oil.

        Attach the two chromel leads to the applicable chromel studs in the EGT harness junction box. Use the two chromel nuts (smaller). Torque the nuts to 20 to 25 * lbfin (2.26 to 2.82 Nm).

      5. Use the other two nuts ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-042) and ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-046) and the two bolts ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-044) and ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-048) to attach the earth points 5340 and 5705 to the junction box. Torque the nuts to 85 to 105 lbfin (10 to 12 Nm).

      6. Attach the cover to the EGT harness junction box with the four screws. Torque the screws to 20 to 26 lbfin (2.26 to 2.94 Nm). Safety the screws with CoMat 02-126 LOCKWIRE.

      1. CAUTION

        THE USE OF LUBRICATION IS NOT PERMITTED ON EITHER THE STUDS OR LOCK NUTS.

        CAUTION

        ONCE A NEW STYLE NUT IS INSTALLED ON TO THE MATING STUD YOU MUST NOT INSTALL AN OLD NUT ON THAT STUD.

        SBE 77-0009: Attach the core EGT harness to the EGT harness/junction box. Refer to Figure.

      2. Remove the four screws and the cover from the EGT harness junction box.

      3. Attach the two alumel leads to the applicable alumel studs in the EGT harness Junction box. Use two self locking nuts (larger).

      4. Attach the two chromel leads to the applicable chromel studs in the EGT harness junction box. Use two self locking nuts (smaller).

        1. Do a run-on test as follows:

        2. Use a torque wrench with a resolution of 1 lbfin (0.113 Nm) or smaller.

          1. Run the nut on to the stud until fingertight so that the locking is in contact with the stud thread.

          2. The minimum run-on torque for the smaller thread (0.164-32) diameter nut must be 1.5 lbfin (0.169 Nm).

          3. The maximum run-on torque for the smaller thread (0.164-32) diameter nut must be 9 lbfin (1.017 Nm).

          4. The minimum run-on torque for the larger thread (0.190-32) diameter nut must be 2 lbfin (0.226 Nm).

          5. The maximum run-on torque for the larger thread (0.190-32) diameter nut must be 13 lbfin (1.469 Nm).

        3. While you use the torque wrench to install the nuts, measure and and make a record the torque necessary to run the nut down to the stud shoulder.

        4. If either nut fails to meet the run-on torque requirement, use a new nut and do the test again. If the second test fails, replace the studs.

      5. Torque the larger thread (0.190-32) diameter nut to 25 to 40 * lbfin (2.82 to 4.52 Nm).

      6. Torque the smaller thread (0.164-32) diameter nut to 20 to 25 * lbfin (2.26 to 2.82 Nm).

      7. Use the other two nuts ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-042 and ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX 01-046) and the two bolts ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-044 and ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX 01-048) to attach the earth points 5340 and 5705 to the junction box. Torque the nuts to 85 to 105 lbfin (10 to 12 Nm).

      8. Attach the cover to the EGT harness junction box with the four screws. Torque the screws to 20 to 26 lbfin (2.26 to 2.94 Nm). Safety the screws with CoMat 02-126 LOCKWIRE.

      1. Testing and Fault Isolation checks.

      2. Do a continuity test and short circuit test, refer to the approved procedure in the Service Bulletin, SBE 77-0009.

      3. NOTE

        An insulation resistance test is necessary when a stud is replaced.

        Do an insulation resistance test.

      4. Refer to TASK 71-00-00-700-052-A00 for the applicable EGT and junction box tests.

    1. SUBTASK 72-00-50-420-387 Check the Clearance between Flange FT and the Core EGT Harness Support Brackets

    2. Refer to Figure, Figure and Figure.

    3. Check the clearance at the four bracket postions, refer to view A and section B for brackets ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-360).

    4. Check the clearance at the four bracket postions, refer to view C and section D for brackets ENGINE INDICATING-EGT HARNESS AND JUNCTION BOX (77-21-43, 01-420).

    5. The minimum clearance between the brackets and the LPT case is 0.050 in. (1.27 mm).

    6. If necessary adjust the bracket at the bolted flange to get the correct clearance.

    1. SUBTASK 72-00-50-420-119 Install the Connector Tube on to the LP Turbine ACC (Pre SBE 75-0017 and SBE 75-0017)

      SBE 75-0017: Deletion of spacer plates at the connector tube.

    2. Refer to Figure, Figure, Figure, Figure and Figure.

    3. Install the bolts AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-030), the washers AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-050) and the spacer AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-070) that attach the T-piece angle bracket of the connector tube AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-010) to the support assembly.

    4. Put the connector tube AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-010) in to position between the upper and lower LP Turbine cooling air ducts.

    5. Pre SBE 75-0017: Attach the clamps AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-130) and AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-090), the two spacers AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-110) and AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-150) loosely with the four bolts AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-030) and the four washers AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-050) to the support assemblies.

    6. SBE 75-0017: Attach the clamps AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-130) and AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-090) loosely with the four bolts AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-030) and the four washers AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-050) to the support assemblies.

    7. Move the periseal connectors AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-730) and AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-630) from their retracted positions above the upper and lower LP Turbine cooling air ducts.

    8. Make sure that each pin of retaining clamps AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-670) and AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-570) engages in the location holes in the connector tube AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-010).

    1. SUBTASK 72-00-50-420-407 Adjust the Connector Tube (Pre SBE 75-0051)

    2. Refer to Figure and Figure.

      1. Examine and adjust the radial clearance, Dimension B.

      2. Examine the radial clearance with the IAE 1M14118 Checking go/no-go gage 1 off.

      3. Put the checking gage between the front flange outer diameter of the LP Turbine case and the front flange of the connector tube front opening.

      4. Make sure that the checking gage, identified by the green area, can be easily put in.

      5. If it is not possible, adjust the radial clearance by changing the spacers on the T-piece angle bracket.

      6. Make sure that it is not possible to put in the red area of the checking gage.

      7. If it is possible, adjust the radial clearance by changing the spacers on the T-piece angle bracket.

      1. Examine and adjust the axial clearance, Dimension A.

      2. Examine the axial clearance with the IAE 1M14117 Checking go/no-go gage 1 off.

      3. Put the checking gage between the rear side of the LP Turbine case front flange and the connector tube front flange.

      4. Make sure that the checking gage, identified by the green area, can be easily put in.

      5. If it is not possible, adjust the axial clearance with the elongated holes at the T-piece angle bracket.

      6. Make sure that it is not possible to put in the red area of the checking gage.

      7. If it is possible, adjust the axial clearance with the elongated holes at the T-piece angle bracket.

    3. Torque the bolts AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-030) of the clamps AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-130) and AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-090) to between 27 and 30 lbfin (3.0 to 3.4 Nm).

    4. Torque the bolts AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-030) on the T-piece angle bracket to between 27 and 30 lbfin (3.0 to 3.4 Nm).

    5. Install the nuts and the bolts of the two retaining clamps AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-670) and AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-570).

    6. Tighten the nuts of the retaining clamps AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-670) and AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-570) until the lugs of the clamps attach the opposite flange.

    7. Examine the radial and axial clearances again and adjust them, if necessary, using the above procedure.

    8. Install the ACC rear duct.

    9. Move the periseal housing (14) from the retracted position on the ACC rear duct to the T-piece of the connector tube.

    10. Make sure that the periseal housing engages below the three spring clips at the T-piece of the connector tube.

    11. Safety the spring clips with CoMat 02-128 LOCKWIRE.

    1. SUBTASK 72-00-50-420-408 Adjust the Connector Tube (SBE 75-0051)

      SBE 75-0051: LP Turbine ACC revised connector tube assembly with new periseal housing clamps

    2. Refer to Figure and Figure.

      1. Examine and adjust the radial clearance, Dimension B.

      2. Examine the radial clearance with the IAE 1M14118 Checking go/no-go gage 1 off.

      3. Put the checking gage between the front flange outer diameter of the LP Turbine case and the front flange of the connector tube front opening.

      4. Make sure that the checking gage, identified by the green area, can be easily put in.

      5. If it is not possible, adjust the radial clearance by changing the spacers on the T-piece angle bracket.

      6. Make sure that it is not possible to put in the red area of the checking gage.

      7. If it is possible, adjust the radial clearance by changing the spacers on the T-piece angle bracket.

      1. Examine and adjust the axial clearance, Dimension A.

      2. Examine the axial clearance with the IAE 1M14117 Checking go/no-go gage 1 off.

      3. Put the checking gage between the rear side of the LP Turbine case front flange and the connector tube front flange.

      4. Make sure that the checking gage, identified by the green area, can be easily put in.

      5. If it is not possible, adjust the axial clearance with the elongated holes at the T-piece angle bracket.

      6. Make sure that it is not possible to put in the red area of the checking gage.

      7. If it is possible, adjust the axial clearance with the elongated holes at the T-piece angle bracket.

    3. Torque the bolts AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-030) of the clamps AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-130) and AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-090) to between 27 and 30 lbfin (3.0 to 3.4 Nm).

    4. Torque the bolts AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-030) on the T-piece angle bracket to between 27 and 30 lbfin (3.0 to 3.4 Nm).

    5. Install the nuts and the bolts of the two retaining clamps AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-670) and AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-570).

    6. Tighten the nuts of the retaining clamps AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-670) and AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-570) until the lugs of the clamps attach the opposite flange.

    7. Examine the radial and axial clearances again and adjust them, if necessary, using the above procedure.

    8. Install the ACC rear duct.

    9. Move the periseal housing AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-540) from the retracted position on the ACC rear duct to the T-piece of the connector tube.

    10. Install the two bolts AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-490) and the two periseal clamps AIR-LP ACTIVE CLEARANCE CONTROL MANIFOLD (75-24-49, 01-480) which safety the periseal housing at the T-piece of the connector tube.

    11. Torque the bolts to between 27 and 30 lbfin (3.0 to 3.4 Nm).

    1. SUBTASK 72-00-50-420-120-A00 Install the Core Zone Fire Detector (Pre SBN 71-0145 and Pre SBE 79-0087)

    2. Refer to Figure and Figure.

    3. Put the core fire detector FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-100) into position.

    4. Pre SBE 75-0049 and Pre SBE 79-0087: Install the clip FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-159), the washer FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-161), the spacer FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-157), the bolt FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-156) and the nut FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-163) at the clip position 5723.

    5. SBE 75-0049 and Pre SBE 79-0087: Install the two clips FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-159), the two spacers FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-157), the bolt FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-156) and the nut FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-163) at the clip position 5723.

    6. Install the clips FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-149) and FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-165), the washers FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-151) and FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-167), the bolts FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-148) and FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-164) and the nuts FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-153) and FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-169) at the clip positions 5500 and 5722.

    7. Install the washers FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-181) and FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-173), the bolts FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-180) and FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-172) and the nuts FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-183) and FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-175) at the clip positions 5720 and 5721.

    8. Torque the nuts in steps B, C, D and E to 36 to 45 lbfin (4 to 5 Nm).

    9. Connect the electrical connectors 4001WD1-A and 4001WD2-A.

    1. SUBTASK 72-00-50-420-120-B00 Install the Core Zone Fire Detector (SBN 71-0145, Pre SBE 79-0087 and Pre SBN 71-0272)

      SBN 71-0145: Nacelle - Power plant - Core fire detector - Rework

    2. Refer to Figure and Figure.

    3. Put the core fire detector FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-100) in to position.

    4. Pre SBE 75-0049 and Pre SBE 79-0087: Install the clip FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-159), the washer FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-161), the spacer FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-157), the bolt FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-156) and the nut FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-163) at the clip position 5723.

    5. SBE 75-0049 and Pre SBE 79-0087: Install the two clips FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-159), the two spacers FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-157), the bolt FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-156) and the nut FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-163) at the clip position 5723.

    6. Install the clip FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-149), the washer FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-151), the bolt FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-148) and the nut FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-153) at the clip position 5500.

    7. Install the nuts FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-208) and FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-220), the washers FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-206) and FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-218), the spacers FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-200) and FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-202), the bolts FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-198) and FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-216) and the bracket FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-190) at clip positions 5928 and 5929.

    8. Torque the nuts in steps B, C, D and E to 36 to 45 lbfin (4 to 5 Nm).

    9. Connect the electrical connectors 4001WD1-A and 4001WD2-A.

    1. SUBTASK 72-00-50-420-120-C00 Install the Core Zone Fire Detector (SBE 79-0087 and SBN 71-0272)

      SBE 79-0087: Oil - Scavenge oil tubes - Reroute of No.4 bearing scavenge tube.

      SBN 71-0272: Nacelle - Engine Build Unit (EBU) - Replacement and rerouting of several EBU systems to accommodate the rerouting of the oil scavenge tubes.

    2. Refer to Figure and Figure.

    3. Put the core fire detector FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-100) in position.

    4. Install the clip FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-233), the bolt FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-230), the washer FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-231) and the nut FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-237) at the clip position 6115.

    5. Install the clip FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-149), the bolt FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-148), the washer FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-151) and the nut FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-153) at the clip position 5500.

    6. Install the bolts FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-250), the washers FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-251) and the nuts FIRE PROTECTION-CORE ZONE FIRE DETECTOR (26-12-17, 01-257) at the clip positions 6120 and 6126.

    7. Torque the nuts in steps Step, Step and Stepto 36 to 45 lbfin (4 to 5 Nm).

    8. Connect the electrical connectors 4001WD1-A and 4001WD2-A.

    1. SUBTASK 72-00-50-220-132 Measure the Harness Clearances and Examine the Harness Routing

      1. Measure the clearance between all the different harnesses and the engine parts:

      2. The general clearance must be a minimum of 0.250 in. (6.35 mm).

      3. A minimum clearance of 0.100 in. (2.54 mm) is necessary between the Exhaust Gas Thermocouple harness/Junction Box, and the tubes, in an area between clip points 5526 and 5547. Refer to Figure.

      4. To check the clearance, push the harness with a light pressure of the thumb then release. The harness must spring back and give the minimum clearance. The harness must not move through the adjacent clips (refer to Step or Step).

      5. The harness can touch the smooth parts of brackets if the harness is clipped to them. The harness must be held so there is no movement between the harness and the bracket.

      6. Adjust the harnesses (if necessary) to get the minimum clearance and torque the clip position nut or bolt to 36 to 45 lbfin (4 to 5 Nm).

    1. SUBTASK 72-00-50-210-072 Visually Inspect the Electrical Backshells and Cable Clamps

    2. Refer to Figure.

    3. Make sure that all the applicable connectors, backshells and cable clamps are secure.

    4. Make sure that all the applicable backshells and cable clamps are safetied with CoMat 02-126 LOCKWIRE. Refer to the SPM TASK 70-42-05-400-501.

  1. Figure: Install the Aft Engine Mount

    Sheet 1

    Legend
    Install the Aft Engine Mount

    Sheet 1

    Close

    Figure: Install the Aft Mount

    Sheet 2

    Legend
    Install the Aft Mount

    Sheet 2

    Close

    Figure: Install the Exhaust Gas Thermocouple Probes

    Install the Exhaust Gas Thermocouple Probes

    Figure: Install the HP Turbine Active Clearance Control Manifolds

    Sheet 1

    Legend
    Install the HP Turbine Active Clearance Control Manifolds

    Sheet 1

    Close

    Figure: Pre SBE 75-0013: Install the HP Turbine Active Clearance Control Manifolds

    Sheet 2

    Legend
    Pre SBE 75-0013: Install the HP Turbine Active Clearance Control Manifolds

    Sheet 2

    Close

    Figure: SBE 75-0013: Install the HP Turbine Active Clearance Control Manifolds

    Sheet 3

    Legend
    SBE 75-0013: Install the HP Turbine Active Clearance Control Manifolds

    Sheet 3

    Close

    Figure: Pre SBE 75-0013: Install the HP Turbine Active Clearance Control Manifolds

    Sheet 4

    Legend
    Pre SBE 75-0013: Install the HP Turbine Active Clearance Control Manifolds

    Sheet 4

    Close

    Figure: SBE 75-0013: Install the HP Turbine Active Clearance Control Manifolds

    Sheet 5

    Legend
    SBE 75-0013: Install the HP Turbine Active Clearance Control Manifolds

    Sheet 5

    Close

    Figure: Remove the LP Turbine Active Clearance Control Manifold from the Support Fixture

    Remove the LP Turbine Active Clearance Control Manifold from the Support Fixture

    Figure: Install the LP Turbine Active Clearance Control Manifolds

    Sheet 1

    Legend
    Install the LP Turbine Active Clearance Control Manifolds

    Sheet 1

    Close

    Figure: Install the LP Turbine Active Clearance Control Manifolds

    Sheet 2

    Legend
    Install the LP Turbine Active Clearance Control Manifolds

    Sheet 2

    Close

    Figure: Install the LP Turbine Active Clearance Control Manifolds

    Sheet 3

    Legend
    Install the LP Turbine Active Clearance Control Manifolds

    Sheet 3

    Close

    Figure: Install the LP Turbine Active Clearance Control Maifolds

    Sheet 4

    Legend
    Install the LP Turbine Active Clearance Control Maifolds

    Sheet 4

    Close

    Figure: Install the LP Turbine Active Clearance Control Manifolds

    Sheet 5

    Legend
    Install the LP Turbine Active Clearance Control Manifolds

    Sheet 5

    Close

    Figure: Install the LP Turbine Active Clearance Control Manifolds

    Sheet 6

    Legend
    Install the LP Turbine Active Clearance Control Manifolds

    Sheet 6

    Close

    Figure: Install the Stage 2 Turbine Cooling Air Supply Tubes

    Sheet 1

    Legend
    Install the Stage 2 Turbine Cooling Air Supply Tubes

    Sheet 1

    Close

    Figure: Install the Stage 2 Turbine Cooling Air Supply Tube No.5

    Sheet 2

    Legend
    Install the Stage 2 Turbine Cooling Air Supply Tube No.5

    Sheet 2

    Close

    Figure: Install the Stage 2 Turbine Cooling Air Supply Tube No.5

    Sheet 3

    Legend
    Install the Stage 2 Turbine Cooling Air Supply Tube No.5

    Sheet 3

    Close

    Figure: Install the Stage 2 Turbine Cooling Air Supply Tubes Nos.6 and 7

    Sheet 4

    Legend
    Install the Stage 2 Turbine Cooling Air Supply Tubes Nos.6 and 7

    Sheet 4

    Close

    Figure: Install the Stage 2 Turbine Cooling Air Supply Tubes Nos.6 and 7

    Sheet 5

    Legend
    Install the Stage 2 Turbine Cooling Air Supply Tubes Nos.6 and 7

    Sheet 5

    Close

    Figure: Install the Stage 2 Turbine Cooling Air Supply Tube No.8

    Sheet 6

    Legend
    Install the Stage 2 Turbine Cooling Air Supply Tube No.8

    Sheet 6

    Close

    Figure: Install the Stage 2 Turbine Cooling Air Supply Tube No.8

    Sheet 7

    Legend
    Install the Stage 2 Turbine Cooling Air Supply Tube No.8

    Sheet 7

    Close

    Figure: Install the Stage 2 Turbine Cooling Air Supply Tube No.8

    Sheet 8

    Legend
    Install the Stage 2 Turbine Cooling Air Supply Tube No.8

    Sheet 8

    Close

    Figure: Install the Stage 2 Turbine Cooling Air Supply Tube No.8

    Sheet 9

    Legend
    Install the Stage 2 Turbine Cooling Air Supply Tube No.8

    Sheet 9

    Close

    Figure: Install the No.4 Bearing Compartment Air Cooler

    Sheet 1

    Legend
    Install the No.4 Bearing Compartment Air Cooler

    Sheet 1

    Close

    Figure: Install the No.4 Bearing Compartment Air Cooler

    Sheet 2

    Legend
    Install the No.4 Bearing Compartment Air Cooler

    Sheet 2

    Close

    Figure: Install the No.4 Bearing Compartment Air Cooler

    Sheet 3

    Legend
    Install the No.4 Bearing Compartment Air Cooler

    Sheet 3

    Close

    Figure: Install the P4.9 Pressure Rake Tubes

    Sheet 1

    Legend
    Install the P4.9 Pressure Rake Tubes

    Sheet 1

    Close

    Figure: Install the P4.9 Pressure Rake Tubes

    Sheet 2

    Legend
    Install the P4.9 Pressure Rake Tubes

    Sheet 2

    Close

    Figure: Install the P4.9 Pressure Rake Tubes

    Sheet 3

    Legend
    Install the P4.9 Pressure Rake Tubes

    Sheet 3

    Close

    Figure: Install the No.5 Bearing Oil Weep Tube

    Sheet 1

    Legend
    Install the No.5 Bearing Oil Weep Tube

    Sheet 1

    Close

    Figure: Install the No.5 Bearing Oil Weep Tube

    Sheet 2

    Legend
    Install the No.5 Bearing Oil Weep Tube

    Sheet 2

    Close

    Figure: Install the No.5 Bearing Oil Weep Tube

    Sheet 3

    Legend
    Install the No.5 Bearing Oil Weep Tube

    Sheet 3

    Close

    Figure: Install the No.5 Bearing Oil Scavenge Tube

    Sheet 1

    Legend
    Install the No.5 Bearing Oil Scavenge Tube

    Sheet 1

    Close

    Figure: Install the No.5 Bearing Oil Scavenge Tube

    Sheet 2

    Legend
    Install the No.5 Bearing Oil Scavenge Tube

    Sheet 2

    Close

    Figure: Install the No.5 Bearing Oil Feed Tube

    Sheet 1

    Legend
    Install the No.5 Bearing Oil Feed Tube

    Sheet 1

    Close

    Figure: Install the No.5 Bearing Oil Feed Tube

    Sheet 2

    Legend
    Install the No.5 Bearing Oil Feed Tube

    Sheet 2

    Close

    Figure: Install the No.5 Bearing Oil Feed Tube

    Sheet 3

    Legend
    Install the No.5 Bearing Oil Feed Tube

    Sheet 3

    Close

    Figure: Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 1

    Legend
    Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 1

    Close

    Figure: Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 2

    Legend
    Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 2

    Close

    Figure: Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 3

    Legend
    Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 3

    Close

    Figure: Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 4

    Legend
    Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 4

    Close

    Figure: Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 5

    Legend
    Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 5

    Close

    Figure: Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 6

    Legend
    Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 6

    Close

    Figure: Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 7

    Legend
    Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 7

    Close

    Figure: Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 8

    Legend
    Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 8

    Close

    Figure: Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 9

    Legend
    Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 9

    Close

    Figure: Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 10

    Legend
    Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 10

    Close

    Figure: Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 11

    Legend
    Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 11

    Close

    Figure: Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 12

    Legend
    Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 12

    Close

    Figure: Pre SBE 77-0009 : Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 13

    Legend
    Pre SBE 77-0009 : Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 13

    Close

    Figure: SBE 77-0009 : Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 14

    Legend
    SBE 77-0009 : Install the EGT Harness/Junction Box and the Core EGT Harness

    Sheet 14

    Close

    Figure: Check the Clearance Between Flange FT and the Core EGT Harness Support Brackets

    Sheet 1

    Legend
    Check the Clearance Between Flange FT and the Core EGT Harness Support Brackets

    Sheet 1

    Close

    Figure: Check the Clearance Between Flange FT and the Core EGT Harness Support Brackets

    Sheet 2

    Legend
    Check the Clearance Between Flange FT and the Core EGT Harness Support Brackets

    Sheet 2

    Close

    Figure: Check the Clearance Between Flange FT and the Core EGT Harness Support Brackets

    Sheet 3

    Legend
    Check the Clearance Between Flange FT and the Core EGT Harness Support Brackets

    Sheet 3

    Close

    Figure: Prepare the LP Turbine Active Clearance Control Connector Tube for Installation

    Sheet 1

    Legend
    Prepare the LP Turbine Active Clearance Control Connector Tube for Installation

    Sheet 1

    Close

    Figure: Pre SBE-75-0051: Install the LP Turbine Active Clearance Control Connector Tube

    Sheet 2

    Legend
    Pre SBE-75-0051: Install the LP Turbine Active Clearance Control Connector Tube

    Sheet 2

    Close

    Figure: Pre SBE-75-0051: Install the LP Turbine Active Clearance Control Connector Tube

    Sheet 3

    Legend
    Pre SBE-75-0051: Install the LP Turbine Active Clearance Control Connector Tube

    Sheet 3

    Close

    Figure: Install the LP Turbine Active Clearance Control Connector Tube

    Sheet 1

    Legend
    Install the LP Turbine Active Clearance Control Connector Tube

    Sheet 1

    Close

    Figure: Install the LP Turbine Active Clearance Control Connector Tube

    Sheet 2

    Legend
    Install the LP Turbine Active Clearance Control Connector Tube

    Sheet 2

    Close

    Figure: Pre SBE 75-0017 and SBE 75-0017: Install the LP Turbine Active Clearance Control Connector Tube

    Sheet 3

    Legend
    Pre SBE 75-0017 and SBE 75-0017: Install the LP Turbine Active Clearance Control Connector Tube

    Sheet 3

    Close

    Figure: Pre SBE 75-0017 and SBE 75-0017: Install the LP Turbine Active Clearance Control Connector Tube

    Sheet 4

    Legend
    Pre SBE 75-0017 and SBE 75-0017: Install the LP Turbine Active Clearance Control Connector Tube

    Sheet 4

    Close

    Figure: Pre SBN 71-0145 and Pre SBN 79-0087: Install the Core Zone Fire Detector

    Sheet 1

    Legend
    Pre SBN 71-0145 and Pre SBN 79-0087: Install the Core Zone Fire Detector

    Sheet 1

    Close

    Figure: SBN 71-0145, Pre SBE 79-0087 and Pre SBN 71-0272: Install the Core Zone Fire Detector

    Sheet 2

    Legend
    SBN 71-0145, Pre SBE 79-0087 and Pre SBN 71-0272: Install the Core Zone Fire Detector

    Sheet 2

    Close

    Figure: Install the Core Zone Fire Detector

    Sheet 3

    Legend
    Install the Core Zone Fire Detector

    Sheet 3

    Close

    Figure: Install the Core Zone Fire Detector

    Sheet 4

    Legend
    Install the Core Zone Fire Detector

    Sheet 4

    Close

    Figure: Visually Inspect the Backshells and Cable Clamps

    Visually Inspect the Backshells and Cable Clamps

    Figure: Torque Sequence of the Support Assembly Bolts

    Torque Sequence of the Support Assembly Bolts

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised subtask titles. (20VC251)

Manufacturer Code:00BB6
Enterprise Name:INDESTRUCTIBLE PAINT INC
BU Name:INDESTRUCTIBLE PAINT INC
Street:1 INDEPENDENCE DRIVE
City:MONROE
State:CT
Zip Code:06468
Country:USA
Phone Number:1-203-880-9130
Fax Number:1-203-880-9133
Email:dave@indestructiblepaint.com
Internet:www.indestructiblepaint.com
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:34568
Enterprise Name:TIODIZE CO., INC.
BU Name:TIODIZE CO., INC.
Street:5858 ENGINEER DRIVE
City:HUNTINGTON BEACH
State:CA
Zip Code:92649
Country:USA
Phone Number:1-714-898-4377
Fax Number:1-714-891-7467
Internet:www.tiodize.com
Manufacturer Code:71984
Enterprise Name:DOW SILICONES CORP
BU Name:DOW SILICONES CORP
Street:2200 W SALZBURG RD
City:MIDLAND
State:MI
Zip Code:48611
Country:UNITED STATES OF AMERICA
Phone Number:1-800-248-2481, 1-989-496-7881, 1-989-496-6000
Fax Number:1-989-496-6731, 1-989-496-5956
Internet:www.dowcorning.com
Manufacturer Code:K6835
Enterprise Name:MED-LAB LTD
BU Name:MED-LAB LTD
Street:COPELAND ST
City:DERBY
Zip Code:DE1 2PU
Country:GREAT BRITAIN
Phone Number:44-1332-349094
Fax Number:44-1332-371237
Email:sales@med-lab.co.uk
Internet:www.med-lab.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 02-119
Type:sp01
Supply Short Name:CoMat 02-119 LOCKWIRE
Supply Name:CoMat 02-119 LOCKWIRE
Specification Groups:
Doc NumberType
SAE AS9226 Part Number MS-9226-04 (0.032 IN DIA.)
Suppliers:
ManufacturerRemarks
LOCAL
51563
81343
V508V
Manufacturer Code:K6835
Supply Number:CoMat 02-126
Type:sp01
Supply Short Name:CoMat 02-126 LOCKWIRE
Supply Name:CoMat 02-126 LOCKWIRE
Specification Groups:
Doc NumberType
DTD 189A, 0.028 TO 0.032 IN DIA
Suppliers:
ManufacturerRemarks
K6835
KB362
LOCAL
U06C8
Manufacturer Code:3HPT0
Supply Number:CoMat 02-128
Type:sp01
Supply Short Name:CoMat 02-128 LOCKWIRE
Supply Name:CoMat 02-128 LOCKWIRE
Specification Groups:
Doc NumberType
MS 9226-05 (0.04 IN)
Suppliers:
ManufacturerRemarks
3HPT0
LOCAL
Manufacturer Code:LOCAL
Supply Number:CoMat 02-141
Type:sp01
Supply Short Name:CoMat 02-141 LOCKWIRE
Supply Name:CoMat 02-141 LOCKWIRE
Specification Groups:
Doc NumberType
AS3214-02 (0.8 mm)AMS 5689
Suppliers:
ManufacturerRemarks
LOCAL
81343
IE508
58401
Manufacturer Code:LOCAL
Supply Number:CoMat 02-148
Type:sp01
Supply Short Name:CoMat 02-148 ADHESIVE TAPE (ELECTRICAL)
Supply Name:CoMat 02-148 ADHESIVE TAPE (ELECTRICAL)
Specification Groups:
Doc NumberType
OMAT: 296SCOTCH NO. 69 (WHITE)
Suppliers:
ManufacturerRemarks
LOCAL
76381
94960
K0993
K6835
Manufacturer Code:00BB6
Supply Number:CoMat 07-038
Type:sp01
Supply Short Name:CoMat 07-038 AIR DRYING ENAMEL
Supply Name:CoMat 07-038 AIR DRYING ENAMEL
Specification Groups:
Doc NumberType
OMAT:7/22B (RR REF)IP9138 R1
JCR-029 (JAEC REF)
Suppliers:
ManufacturerRemarks
00BB6
K3504
Manufacturer Code:LOCAL
Supply Number:CoMat 10-078
Type:sp01
Supply Short Name:CoMat 10-078 ANTISEIZE COMPOUND
Supply Name:CoMat 10-078 ANTISEIZE COMPOUND
Specification Groups:
Doc NumberType
PT 605MIL-DTL-25681
Suppliers:
ManufacturerRemarks
LOCAL
81349
06341
51563
Manufacturer Code:34568
Supply Number:CoMat 10-129
Type:sp01
Supply Short Name:CoMat 10-129 ANTI-SEIZE PASTE
Supply Name:CoMat 10-129 ANTI-SEIZE PASTE
Specification Groups:
Doc NumberType
TIODIZE T8E PASTE
Suppliers:
ManufacturerRemarks
34568
Manufacturer Code:3CU95
Supply Number:CoMat 10-129A
Type:sp01
Supply Short Name:CoMat 10-129A ANTI-SEIZE PASTE
Supply Name:CoMat 10-129A ANTI-SEIZE PASTE
Specification Groups:
Doc NumberType
MOLYKOTE P-37
Suppliers:
ManufacturerRemarks
3CU95
818U1
Manufacturer Code:0AM53
Tool Number:IAE 1M14115
Tool Name:IAE 1M14115 Checking go gage
Manufacturer Code:0AM53
Tool Number:IAE 1M14116
Tool Name:IAE 1M14116 Checking no-go gage
Manufacturer Code:0AM53
Tool Number:IAE 1M14117
Tool Name:IAE 1M14117 Checking go/no-go gage
Manufacturer Code:0AM53
Tool Number:IAE 1M14118
Tool Name:IAE 1M14118 Checking go/no-go gage
Manufacturer Code:0AM53
Tool Number:IAE 1M14121
Tool Name:IAE 1M14121 Checking go/no-go gage
Manufacturer Code:0AM53
Tool Number:IAE 1M14122
Tool Name:IAE 1M14122 Checking go/no-go gage
Manufacturer Code:0AM53
Tool Number:IAE 1M14137
Tool Name:IAE 1M14137 Checking go/no-go gage
Manufacturer Code:0AM53
Tool Number:IAE 1M14138
Tool Name:IAE 1M14138 Checking go/no-go gage
Manufacturer Code:0AM53
Tool Number:IAE 1N20015
Tool Name:IAE 1N20015 Aft engine mount sling