DMC:V2500-A1-72-00-4500-01B-720A-B|Issue No:007|Issue Date:2020-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

V2500-A1

Common Information

TASK 72-00-45-420-001-A01 HPT Assembly - Install The HPT Assembly (Horizontal) - Method 1, Installation-001

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For standard torque data and procedures, refer to SPM TASK 70-41-00-400-501 and SPM TASK 70-41-02-400-501.

Special torque data and assembly tolerances are included in this procedure.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS, unless other lubricants are referred to in the procedure.

To identify, lubricate and install seal rings, refer to SPM TASK 70-44-01-400-501.

The number for each radial location must be identified in a clockwise direction. Use CoMat 06-153 FELT TIP MARKER, RAPID DRYING, CoMat 06-153 FELT TIP MARKER, RAPID DRYINGX or CoMat 06-158 MARKER, EXTRA FINE POINT(BLACK). These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure. Refer to SPM TASK 70-09-00-400-501.

Transportation covers/blanks must be removed immediately before the installation of the components.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

Name	Manufacturer	Part Number / Identification	Quantity	Remark
IAE 1F10015 Hydraulic wrench	0AM53	IAE 1F10015	1	(alternative to IAE 1F10016)
IAE 1F10016 Mechanical wrench	0AM53	IAE 1F10016	1	(alternative to IAE 1F10015)
IAE 1F10026 Hydraulic hand pump	0AM53	IAE 1F10026	1
IAE 1F10052 Two cables sling	0AM53	IAE 1F10052	1
IAE 1P16011 Wrench	0AM53	IAE 1P16011	1
IAE 1P16040 Heater	0AM53	IAE 1P16040	1
IAE 1P16046 Removal/Installation fixture	0AM53	IAE 1P16046	1
IAE 1P16047 Hydraulic adapter	0AM53	IAE 1P16047
IAE 1P16050 Puller	0AM53	IAE 1P16050	1
IAE 1P16056 Hand wrench	0AM53	IAE 1P16056	1
IAE 1P16058 Removal/installation jaws assembly	0AM53	IAE 1P16058	1
IAE 1P16060 Protective cover	0AM53	IAE 1P16060	1	(alternative to IAE 1P17758)
IAE 1P16123 Drift	0AM53	IAE 1P16123	1	(superceded by IAE 1P16470)
IAE 1P16186 Gage bar	0AM53	IAE 1P16186	1	(alternative to IAE 1P16265)
IAE 1P16187 Loading fixture	0AM53	IAE 1P16187	1
IAE 1P16225 Adapter	0AM53	IAE 1P16225	1
IAE 1P16265 Checking fixture	0AM53	IAE 1P16265	1	(alternative to IAE 1P16186)
IAE 1P16272 Adapter	0AM53	IAE 1P16272	1
IAE 1P16470 Drift	0AM53	IAE 1P16470	1	(supercedes IAE 1P16123)
IAE 1P16543 Removal/Installation fixture	0AM53	IAE 1P16543	1
IAE 1P17509 Protective cover	0AM53	IAE 1P17509	1
IAE 1P17515 Gage	0AM53	IAE 1P17515	1
IAE 1P17758 Protective cover	0AM53	IAE 1P17758	1	(alternative to IAE 1P16060)
IAE 6F10027 Heater control unit	0AM53	IAE 6F10027	1

Consumables, Materials and Expendables

Name	Manufacturer	Part Number / Identification
CoMat 06-153 FELT TIP MARKER, RAPID DRYING	LOCAL	CoMat 06-153
CoMat 06-153X FELT TIP MARKER, RAPID DRYING, FINE POINT, BLACK, TRACE ELEMENT CERTIFIED	86874	CoMat 06-153X
CoMat 06-158 MARKER, EXTRA FINE POINT(BLACK)	LOCAL	CoMat 06-158
CoMat 10-077 APPROVED ENGINE OILS	X333X	CoMat 10-077
CoMat 10-129 ANTI-SEIZE PASTE	34568	CoMat 10-129

Spares

NONE

Safety Requirements

NONE

Procedure

SUBTASK 72-00-45-220-051 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2225

Refer to Figure.

Reference clearance at location 2225. If required, use the data written as a note in TASK 72-41-13-200-001-A00 (INSPECTION-001) and TASK 72-41-13-200-001-B00 (INSPECTION-001).

Table 1. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2225
HPC Drive Turbine Shaft ENGINE-HP COMPRESSOR SHAFT (72-41-13, 01-850), Journal Diameter
No. 4 Bearing Spacer ENGINE-ATTACH PARTS & FITTINGS-HP SYSTEM (72-40-00, 03-003 thru 03-035), Bore
HPC Drive Turbine Shaft Journal Diameter	5.107	Clear
	5.108	0.003
Spacer Bore	5.111	0.006
	5.113	Clear

Table 2. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2225
HPC drive turbine shaft ENGINE-HP COMPRESSOR SHAFT (72-41-13, 01-850), Journal Diameter
No. 4 Bearing Spacer ENGINE-ATTACH PARTS & FITTINGS-HP SYSTEM (72-40-00, 03-003 thru 03-035), Bore
HPC Turbine Drive Shaft Journal Diameter	129.718	Clear
	129.743	0.077
Spacer Bore	129.819	0.152
	129.870	Clear

SUBTASK 72-00-45-220-052 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2246

Refer to Figure.

Reference interference at location 2246. If required, use the data written as a note in TASK 72-45-11-200-001-A00 (INSPECTION-001), TASK 72-45-11-200-001-B00 (INSPECTION-001), TASK 72-45-11-200-001-C00 (INSPECTION-001) and TASK 72-41-13-200-001-A00 (INSPECTION-001), TASK 72-41-13-200-001-B00, (INSPECTION-001).

Table 3. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2246
Front Turbine Hub ENGINE-STAGE 1 TURBINE HUB (72-45-11, 01-010), Bore
HPC Drive Turbine Shaft ENGINE-HP COMPRESSOR SHAFT (72-41-13, 01-850), Location Diameter
Hub Bore	5.102	Intf
	5.101	0.005
Shaft Location Diameter	5.108	0.007
	5.107	Intf

Table 4. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2246
Front Turbine Hub ENGINE-STAGE 1 TURBINE HUB (72-45-11, 01-010), Bore
HPC Drive Turbine Shaft ENGINE-HP COMPRESSOR SHAFT (72-41-13, 01-850), Location Diameter
Hub Bore	129.590	Intf
	129.565	0.127
Shaft Location Diameter	129.743	0.177
	129.718	Intf

SUBTASK 72-00-45-220-055-A00 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2249 (Pre SBE 72-0075)

Refer to Figure.

Reference interference at location 2249. If required, use the data written as a note in TASK 72-45-31-200-001-C00 (INSPECTION-001), TASK 72-41-13-200-001-B00 (INSPECTION-001) and TASK 72-45-31-200-001-A00 (INSPECTION-001).

Table 5. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2249
HPC Drive Turbine Shaft ENGINE-HP COMPRESSOR SHAFT (72-41-13, 01-850), Location Diameter
Stage 2 Turbine Hub ENGINE-STAGE 2 TURBINE HUB(72-45-31, 01-010), Bore
Shaft Location Diameter	4.842	Intf	4.842	Intf
	4.841	0.010	4.841	0.010
Hub Bore	4.831	0.012	4.8313	0.012
	4.830	Intf	4.830	Intf

Table 6. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2249
HPC Drive Turbine Shaft ENGINE-HP COMPRESSOR SHAFT (72-41-13, 01-850), Location Diameter
Stage 2 turbine hub ENGINE-STAGE 2 TURBINE HUB (72-45-31, 01-010), bore
Shaft Location Diameter	122.987	Intf	122.987	Intf
	122.962	0.254	122.962	0.254
Hub Bore	122.707	0.304	122.715	0.304
	122.682	Intf	122.682	Intf

SUBTASK 72-00-45-220-055-B00 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2249 (SBE 72-0075)

SBE 72-0075: Recontoured stage 1 and stage 2 hubs.
Refer to Figure.

Table 7. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Select)	REJECT IF MORE THAN
LOCATION 2249
HPC Drive Turbine Shaft ENGINE-HP COMPRESSOR SHAFT (72-41-13, 01-850), Location Diameter
Stage 2 Turbine Hub ENGINE-STAGE 2 TURBINE HUB (72-45-31, 01-010), Bore
Shaft Location Diameter	4.842	Intf	4.842	Intf
	4.841	0.005	4.841	0.005
Hub Bore	4.836	0.007	4.8364	0.007
	4.835	Intf	4.8345	Intf

Table 8. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Select)	REJECT IF MORE THAN
LOCATION 2249
HPC Drive Turbine Shaft ENGINE-HP COMPRESSOR SHAFT (72-41-13, 01-850), Location Diameter
Stage 2 Turbine Hub ENGINE-STAGE 2 TURBINE HUB (72-45-31, 01-010), Bore
Shaft Location Diameter	122.987	Intf	122.987	Intf
	122.962	0.128	122.962	0.128
Hub Bore	122.834	0.178	122.844	0.178
	122.809	Intf	122.796	Intf

SUBTASK 72-00-45-220-056 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2250

Refer to Figure.

Reference clearance at location 2250. If required, use the data written as a note in TASK 72-45-31-200-001-C00 (INSPECTION-001), TASK 72-41-13-200-001-B00 (INSPECTION-001) and TASK 72-40-00-200-001 (INSPECTION-001).

Table 9. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
Location 2250
HPC Drive turbine shaft ENGINE-HP COMPRESSOR SHAFT (72-41-13, 01-850),
HPC drive turbine nut HPC Module - Attaching Parts (72-40-00, 04-020)
Shaft diameter	4.819	Clear	4.819	Clear
	4.821	0.002	4.821	0.002
Nut diameter	4.823	0.006	4.823	0.009
	4.825	Clear	4.828	Clear

Table 10. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
Location 2250
HPC drive turbine shaft ENGINE-HP COMPRESSOR SHAFT (72-41-13, 01-850),
HPC drive turbine nut HPC Module - Attaching Parts (72-40-00, 04-020)
Shaft diameter	122.403	Clear	122.403	Clear
	122.453	0.051	122.453	0.051
Nut diameter	122.505	0.152	122.505	0.229
	122.555	Clear	122.631	Clear

SUBTASK 72-00-45-220-057 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2253

Refer to Figure.

Reference interference at location 2253. If required, use the data written as a note in TASK 72-45-21-200-001 (INSPECTION-001) and TASK 72-44-10-200-001-A00 (INSPECTION-001).

Table 11. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2253
Turbine Case Assembly ENGINE-HP TURBINE CASE ASSEMBLY (72-45-21, 01-010), Location Diameter
Stage 1 HPT Support Assembly ENGINE-STAGE 1 HPT SUPPORT ASSEMBLY (72-44-10, 01-010), Location Diameter
Case Assembly Location Diameter	28.233	Intf	28.233	Intf
	28.227	0.002	28.222	0.002
Support Assembly Location Diameter	28.241	0.014	28.241	0.019
	28.235	Intf	28.230	Intf

Table 12. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2253
Turbine Case Assembly ENGINE-HP TURBINE CASE ASSEMBLY (72-45-21, 01-010), Location Diameter
Stage 1 HPT Support Assembly ENGINE-STAGE 1 HPT SUPPORT ASSEMBLY (72-44-10, 01-010), Location Diameter
Case Assembly Location Diameter	717.118	Intf	717,118	Intf
	716.966	0.05	716.839	0.050
Support Assembly Location Diameter	717.321	0.36	717.321	0.483
	717.169	Intf	717.040	Intf

SUBTASK 72-00-45-220-058 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 5624

Refer to Figure.

Reference interference at location 5624. If required, use the data written as a note in TASK 72-50-21-200-001-A00 (INSPECTION-001) and TASK 72-45-27-200-001-A00 (INSPECTION-001).

Table 13. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 5624
LPT Case Assembly ENGINE-LP TURBINE CASE (72-50-21, 01-010), Location Diameter
Stage 2 HPT Support Assembly ENGINE-STAGE 2 HPT SUPPORT ASSEMBLY (72-45-27, 01-010), Location Diameter
Case Diameter	28.533	Intf	28.533	Clear
	28.527	0.002	28.527	0.004
Support Diameter	28.541	0.014	28.541	0.014
	28.535	Intf	28.529	Intf

Table 14. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 5624
LPT Case Assembly ENGINE-LP TURBINE CASE (72-50-21, 01-010), Location Diameter
Stage 2 HPT Support Assembly ENGINE-STAGE 2 HPT SUPPORT ASSEMBLY (72-45-27, 01-010), Location Diameter
Case Diameter	724.738	Intf	724.738	Clear
	724.586	0.050	724.586	0.102
Support Diameter	724.941	0.356	724.941	0.356
	724.789	Intf	724.637	Intf

SUBTASK 72-00-45-220-059 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 5623 (Pre SBE 72-0028)

Refer to Figure.

Calculate the clearance at Location 5623.

Table 15. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Select)	REJECT IF MORE THAN
LOCATION 5623
Stage 2 Blade Retaining Plate ENGINE-STAGE 2 HPT BLADE RETAINING PLATE (72-45-33, 01-020), Knife Edge Outside Diameter
Inner Turbine Duct ENGINE-LP TURBINE INNER STATIC SEALS (72-50-24, 01-010), Inside Diameter
Knife Edge Outside Diameter	19.807	Clear	19.797	Clear
	19.812	0.084	19.812	0.084
Turbine Duct Inside Diameter	19.896	0.118	19.896	0.118
	19.925	Clear	19.925	Clear

Table 16. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Select)	REJECT IF MORE THAN
LOCATION 5623
Stage 2 Blade Retaining Plate ENGINE-STAGE 2 HPT BLADE RETAINING PLATE (72-45-33, 01-020), Knife edge outside diameter
Inner Turbine Duct ENGINE-LP TURBINE INNER STATIC SEALS (72-50-24, 01-010), Inside Diameter
Knife Edge Outside Diameter	503.10	Clear	502.84	Clear
	503.22	2.13	503.22	2.13
Turbine Duct Inside Diameter	505.36	3.00	505.36	3.00
	506.10	Clear	506.10	Clear

SUBTASK 72-00-45-220-258 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 5623 (SBE 72-0028)

Refer to Figure.

Calculate the clearance at Location 5623.

Table 17. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Select)	REJECT IF MORE THAN
LOCATION 5623
Stage 2 Blade Retaining Plate ENGINE-STAGE 2 HPT BLADE RETAINING PLATE (72-45-33, 01-020), Knife Edge Outside Diameter
Inner Turbine Duct ENGINE-LP TURBINE INNER STATIC SEALS (72-50-24, 01-010), Inside Diameter
Knife Edge Outside Diameter	19.804	Clear	19.797	Clear
	19.812	0.084	19.812	0.084
Turbine Duct Inside Diameter	19.896	0.121	19.896	0.121
	19.925	Clear	19.925	Clear

Table 18. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Select)	REJECT IF MORE THAN
LOCATION 5623
Stage 2 Blade Retaining Plate ENGINE-STAGE 2 HPT BLADE RETAINING PLATE (72-45-33, 01-020), Knife Edge Outside Diameter
Inner Turbine Duct ENGINE-LP TURBINE INNER STATIC SEALS (72-50-24, 01-010), Inside Diameter
Knife Edge Outside Diameter	503.02	Clear	502.84	Clear
	503.22	2.13	503.22	2.13
Turbine Duct Inside Diameter	505.36	3.07	505.36	3.07
	506.10	Clear	506.10	Clear

SUBTASK 72-00-45-220-060 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2256

Refer to Figure.

Reference the clearance at location 2256. If required, use the data written as a note in TASK 72-44-60-200-001 (INSPECTION-001) and TASK 72-45-11-200-001-B00 (INSPECTION-001), TASK 72-45-11-200-001-C00 (INSPECTION-001).

Table 19. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2256
Radial clearance
Stage 1 HPT Duct Segment ENGINE-STAGE 1 HPT SEGMENT (72-44-60, 01-010)
Stage 1 HPT Hub ENGINE-STAGE 1 TURBINE HUB (72-45-11, 01-010) and Blade ENGINE-STAGE 1 HPT BLADE ASSEMBLY (72-45-14, 01-010) assembly
Stage 1 HPT Duct Segment	10.710	Clear
	10.720	0.051
Stage 1 HPT Hub And Blade Assembly	10.771	0.071
	10.801	Clear

Table 20. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2256
Radial clearance
Stage 1 HPT Duct Segment ENGINE-STAGE 1 HPT SEGMENT (72-44-60, 01-010)
Stage 1 HPT Hub ENGINE-STAGE 1 TURBINE HUB (72-45-11, 01-010) and Blade ENGINE-STAGE 1 HPT BLADE ASSEMBLY (72-45-14, 01-010) Assembly
Stage 1 HPT Duct Segment	272.03	Clear
	272.29	1.295
Stage 1 HPT Hub And Blade Assembly	273.58	1.80
	274.35	Clear

SUBTASK 72-00-45-220-061 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2257

Refer to Figure.

Reference clearance at location 2257. If required, use the data written as a note in TASK 72-45-12-200-001-A00 (INSPECTION-001), TASK 72-45-12-200-001-B00 (INSPECTION-001), TASK 72-45-12-200-001-C00 (INSPECTION-001), TASK 72-45-12-200-001-D00 (INSPECTION-001) and TASK 72-44-50-200-001-A00 (INSPECTION-001), TASK 72-44-50-200-001-B00 (INSPECTION-001).

Table 21. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2257
Stage 1 And 2 HPT Airseal ENGINE-STAGE 1 HPT AIR SEAL (OUTER) (72-45-12, 01-040), Knife Edge Outside Diameter
Stage 1 HPT Cooling Duct Assembly ENGINE-STAGE 1 HPT COOLING DUCT ASSEMBLY (72-44-50, 01-010), Seal Land Inside Diameter
Knife Edge Outside Diameter	11.381	Clear
	11.397	0.018
Seal Land Inside Diameter	11.415	0.064
	11.445	Clear

Table 22. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2257
Stage 1 And 2 HPT Air Seal ENGINE-STAGE 1 HPT AIR SEAL (OUTER) (72-45-12, 01-040), Knife Edge Outside Diameter
Stage 1 HPT Cooling Duct Assembly ENGINE-STAGE 1 HPT COOLING DUCT ASSEMBLY (72-44-50, 01-010), Seal Land Inside Diameter
Knife edge Outside Diameter	289.08	Clear
	289.48	0.46
Seal Land Inside Diameter	289.94	1.63
	290.70	Clear

SUBTASK 72-00-45-220-062 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2258

Refer to Figure.

Reference clearance at location 2258. If required, use the data written as a note in TASK 72-45-12-200-001-A00 (INSPECTION-001), TASK 72-45-12-200-001-B00 (INSPECTION-001), TASK 72-45-12-200-001-C00 (INSPECTION-001), TASK 72-45-12-200-001-D00 (INSPECTION-001) and TASK 72-44-50-200-001-A00 (INSPECTION-001), TASK 72-44-50-200-001-B00 (INSPECTION-001).

Table 23. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2258
Stage 1 And 2 HPT Airseal ENGINE-STAGE 1 HPT AIR SEAL (OUTER) (72-45-12, 01-040), Knife Edge Outside Diameter
Stage 1 HPT Cooling Duct Assembly ENGINE-STAGE 1 HPT COOLING DUCT ASSEMBLY (72-44-50, 01-010), Seal Land Inside Diameter
Knife edge Outside Diameter	11.481	Clear
	11.497	0.018
Seal Land Inside Diameter	11.515	0.064
	11.545	Clear

Table 24. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2258
Stage 1 And 2 HPT Airseal ENGINE-STAGE 1 HPT AIR SEAL (OUTER) (72-45-12, 01-040), Knife Edge Outside Diameter
Stage 1 HPT Cooling Duct Assembly ENGINE-STAGE 1 HPT COOLING DUCT ASSEMBLY (72-44-50, 01-010), Seal Land Inside Diameter
Knife edge Outside Diameter	291.62	Clear
	292.02	0.46
Seal land ID	292.48	1.63
	293.24	Clear

SUBTASK 72-00-45-220-063Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at location 2259

Refer to Figure.

Reference clearance at location 2259. If required, use the data written as a note in TASK 72-45-12-200-001-A00 (INSPECTION-001), TASK 72-45-12-200-001-B00 (INSPECTION-001), TASK 72-45-12-200-001-C00 (INSPECTION-001), TASK 72-45-12-200-001-D00 (INSPECTION-001) and TASK 72-44-50-200-001-A00 (INSPECTION-001), TASK 72-44-50-200-001-B00 (INSPECTION-001).

Table 25. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2259
Stage 1 And 2 HPT Airseal ENGINE-STAGE 1 HPT AIR SEAL (OUTER) (72-45-12, 01-040), knife edge outside diameter
Stage 1 HPT Cooling Duct Assembly ENGINE-STAGE 1 HPT COOLING DUCT ASSEMBLY (72-44-50, 01-010), Seal Land Inside Diameter
Knife Edge Outside Diameter	11.581	Clear
	11.597	0.018
Seal Land Inside Diameter	11.615	0.064
	11.645	Clear

Table 26. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2259
Stage 1 And 2 HPT Airseal ENGINE-STAGE 1 HPT AIR SEAL (OUTER) (72-45-12, 01-040), Knife Edge Outside Diameter
Stage 1 HPT Cooling Duct Assembly ENGINE-STAGE 1 HPT COOLING DUCT ASSEMBLY (72-44-50, 01-010), Seal Land Inside Diameter
Knife Edge Outside Diameter	294.16	Clear
	294.56	0.46
Seal Land Inside Diameter	295.02	1.63
	295.78	Clear

SUBTASK 72-00-45-220-064Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2260

Refer to: Figure.

Reference clearance at location 2260. If required, use the data written as a note in TASK 72-45-13-200-001-A00 (INSPECTION-001), TASK 72-45-13-200-001-B00 (INSPECTION-001) and TASK 72-44-50-200-001-A00 (INSPECTION-001), TASK 72-44-50-200-001-B00 (INSPECTION-001).

Table 27. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2260
Stage 1 HPT Airseal ENGINE-STAGE 1 HPT AIR SEAL (INNER) (72-45-13, 01-020), Outside Diameter
Stage 1 HPT Cooling Duct Assembly ENGINE-STAGE 1 HPT COOLING DUCT ASSEMBLY (72-44-50, 01-010), Seal Land Inside Diameter
Knife Edge Outside Diameter	8.927	Clear	8.921	Clear
	8.933	0.022	8.933	0.022
Seal Land Inside Diameter	8.955	0.038	8.955	0.038
	8.965	Clear	8.965	Clear

Table 28. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2260
Stage 1 HPT Airseal ENGINE-STAGE 1 HPT AIR SEAL (INNER) (72-45-13, 01-020), Outside Diameter
Stage 1 HPT Cooling Duct Assembly ENGINE-STAGE 1 HPT COOLING DUCT ASSEMBLY (72-44-50, 01-010), Seal Land Inside Diameter
Knife Edge Outside Diameter	226.746	Clear	226.593	Clear
	226.898	0.56	226.898	0.56
Seal Land Inside Diameter	227.46	0.97	227.46	0.97
	227.71	Clear	227.71	Clear

SUBTASK 72-00-45-220-065 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2261

Refer to Figure.

Reference clearance at location 2261. If required, use the data written as a note in TASK 72-45-13-200-001-A00 (INSPECTION-001), TASK 72-45-13-200-001-B00 (INSPECTION-001) and TASK 72-44-50-200-001-A00 (INSPECTION-001), TASK 72-44-50-200-001-B00 (INSPECTION-001).

Table 29. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2261
Stage 1 HPT Airseal ENGINE-STAGE 1 HPT AIR SEAL (INNER) (72-45-13, 01-020), Outside Diameter
Stage 1 HPT Cooling Duct Assembly ENGINE-STAGE 1 HPT COOLING DUCT ASSEMBLY (72-44-50, 01-010), Seal Land Inside Diameter
Knife Edge Outside Diameter	9.027	Clear	9.021	Clear
	9.033	0.022	9.033	0.022
Seal Land ID	9.055	0.038	9.055	0.038
	9.065	Clear	9.065	Clear

Table 30. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2261
Stage 1 HPT Airseal ENGINE-STAGE 1 HPT AIR SEAL (INNER) (72-45-13, 01-020), Outside Diameter
Stage 1 HPT Cooling Duct Assembly ENGINE-STAGE 1 HPT COOLING DUCT ASSEMBLY (72-44-50, 01-010), Seal Land Inside Diameter
Knife Edge Outside Diameter	229.286	Clear	229.133	Clear
	229.438	0.56	229.438	0.56
Seal Land Inside Diameter	230.00	0.97	230.00	0.97
	230.25	Clear	230.25	Clear

SUBTASK 72-00-45-220-066Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2262

Refer to: Figure.

Reference clearance at location 2262. If required, use the data written as a note in TASK 72-45-13-200-001-A00 (INSPECTION-001), TASK 72-45-13-200-001-B00 (INSPECTION-001) and TASK 72-44-50-200-001-A00 (INSPECTION-001), and TASK 72-44-50-200-001-B00 (INSPECTION-001).

Table 31. Fits and Clearances (all dimensions are in inches)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2262
Stage 1 HPT Airseal ENGINE-STAGE 1 HPT AIR SEAL (INNER) (72-45-13, 01-020), Outside Diameter
Stage 1 HPT Cooling Duct Assembly ENGINE-STAGE 1 HPT COOLING DUCT ASSEMBLY (72-44-50, 01-010), Seal Land Inside Diameter
Knife Edge Outside Diameter	9.127	Clear	9.121	Clear
	9.133	0.022	9.133	0.022
Seal Land Inside Diameter	9.155	0.038	9.155	0.038
	9.165	Clear	9.165	Clear

Table 32. Fits and Clearances (all dimensions are in millimeters)
	NEW PART		WORN PART
	DIMENSIONS		DIMENSIONS
PART IDENT	Size	Clearance	(Non-select)	REJECT IF MORE THAN
LOCATION 2262
Stage 1 HPT Airseal ENGINE-STAGE 1 HPT AIR SEAL (INNER) (72-45-13, 01-020), Outside Diameter
Stage 1 HPT Cooling Duct Assembly ENGINE-STAGE 1 HPT COOLING DUCT ASSEMBLY (72-44-50, 01-010), Seal Land Inside Diameter
Knife edge Outside Diameter	231.826	Clear	231.673	Clear
	231.978	0.56	231.978	0.56
Seal Land Inside Diameter	232.54	0.97	232.54	0.97
	232.79	Clear	232.79	Clear

1. Refer to Figure and Figure.
2. 1. Remove the cover from the Stage 1 Turbine Nozzle Assembly.
  2. Attach a standard two cable sling to the hoist rings on the fixture and attach the sling to a hoist.
  3. Release the hand knobs and move the center ring of the fixture to the rear until the flanged end is in line with the front surface of the hub of the fixture. Tighten two of the hand knobs (one in each row) to hold the center ring in this position.
  4. Lift the fixture and install on to the HP Turbine Rotor And Stator Assembly with the offset hole in the fixture over the dowel pin in the HP turbine case flange. Remove the sling and the hoist.
  5. Attach the fixture with the two piece ring against the HP Turbine Case rear flange front face and the large offset hole over the flare of the dowel pin. Hold in position with the 25 bolts and nuts.
  6. Hold the center ring of the fixture and release the hand knobs. Move the center ring of the fixture down until it touches the rear face of the Stage 2 Turbine Hub.
3. 1. Install the four jaws in to the Stage 2 Turbine Hub bore.
  2. Move the jaws radially out so the lip on the jaws engages the groove on the hub and the socket head capscrews engage the flange of the fixture center ring.
  3. Install the jaw assembly sleeve in to the jaws to move the jaws out. Align the slots in the sleeve with the large socket head capscrews. Install the sleeve until the flange contacts the jaws.
  4. Secure the jaws to the sleeve with the eight capscrews. Tighten the capscrews.
  5. Check to see if the HP Turbine Rotor And Stator Assembly is in the proper running position.
    NOTE
    Make sure when you take the measurements that the vernier does not go into the slots that are located on the hub flange.
    Measure the distance from the two machined areas of the fixture to the rear flange of the Stage 2 Hub. Use a depth vernier, Figure.
    To get dimension D, add the two measurements together and do an average of the total measurement.
    Subtract dimension D from the dimension marked on the machined surface of the fixture.
    This dimension must be 1.251 in to 1.271 in. (31.78 mm to 32.28 mm). This is the HP Turbine Assembly running distance.
    If necessary, adjust the center pedestal of the build stand to get this running distance dimension.
    Tighten the hand knobs on the hub of the fixture to hold the pedestal of the build stand in position.
4. Install the scalloped plate, detail of the IAE 1P16047 Hydraulic adapter 1 off or the IAE 1P16272 Adapter 1 off, to the rear inner flange of the fixture.
5. Install and tighten the bolts.
6. Attach the IAE 1F10052 Two cables sling 1 off to the turning spools on the fixture.
7. Attach a hoist to the sling and lift the assembly.
8. Turn the HP Turbine Rotor And Stator Assembly to the horizontal position.
1. Refer to Figure and Figure.
2. 1. Remove the cover from the Stage 1 Turbine Nozzle Assembly.
  2. Attach a standard two cable sling to the hoist rings on the fixture and attach the sling to a hoist.
  3. Release the hand knobs and move the center ring of the fixture to the rear until the flanged end is in line with the front surface of the hub of the fixture.
  4. Tighten two of the hand knobs (one in each row) to hold the center ring in this position.
  5. Lift the fixture and install on to the HP Turbine Rotor And Stator Assembly with the offset hole in the fixture over the dowel pin in the HP turbine case flange. Remove the sling and the hoist.
  6. Attach the fixture with the two piece ring against the HP turbine case rear flange front face and the large offset hole over the flare of the dowel pin. Hold in position with the 25 bolts and nuts.
  7. Hold the center ring of the fixture and release the hand knobs.
  8. Move the center ring of the fixture down until it touches the rear face of the Stage 2 Turbine Hub.
3. 1. Install the four jaws in to the Stage 2 Turbine Hub bore.
  2. Move the jaws radially out so the lip on the jaws engages the groove on the hub and the socket head capscrews engage the flange of the fixture center ring.
  3. Install the jaw assembly sleeve in to the jaws to move the jaws out. Align the slots in the sleeve with the large socket head capscrews. Install the sleeve until the flange contacts the jaws.
  4. Attach the jaws to the sleeve with the eight capscrews. Tighten the capscrews.
  5. Check to see if the HP Turbine Rotor And Stator Assembly is in the proper running position.
    NOTE
    Make sure when you take the measurements that the vernier does not go into the slots that are located on the hub flange.
    Measure the distance from the two machined areas of the fixture to the rear flange of the Stage 2 Hub. Use a depth vernier, Figure.
    To get dimension D, add the two measurements together and do an average of the total measurement.
    Subtract dimension D from the dimension marked on the machined surface of the fixture.
    This dimension must be 1.194 in to 1.214 in. (30.33 mm to 30.84 mm). This is the HP Turbine Assembly running distance.
    If necessary, adjust the center pedestal of the build stand to get this running distance dimension.
    Tighten the hand knobs on the hub of the fixture to hold the pedestal of the build stand in position.
4. Install the scalloped plate, detail of the IAE 1P16047 Hydraulic adapter 1 off or the IAE 1P16272 Adapter 1 off, to the rear inner flange of the fixture.
5. Install and tighten the bolts.
6. Attach the IAE 1F10052 Two cables sling 1 off to the turning spools on the fixture.
7. Attach a hoist to the sling and lift the assembly.
8. Turn the HP Turbine Rotor And Stator Assembly to the horizontal position.
1. Refer to Figure, Figure and Figure.
2. Measure the distance from the HP Turbine Case front flange front face to the front flange face of the Stage 1 HP Turbine Airseal (inner). Write this dimension as dimension B.
3. Measure the distance from the rear face of the Stage 1 HP Turbine support assembly flange to the rear face of the No. 4 bearing rear seal seat. Write this dimension as dimension C.
4. 1. Usually, the necessary spacer will be a class 11 or 12. After you subtract dimension B from dimension C, if a different class is necessary, check the measurements and do the calculation again.
    Use the guidelines for correct bearing tolerances that follow so you can meet the final assembly check:
    If the C - B calculation results in a class 9 or 10 spacer - Install a class 11 spacer.
    If the C - B calculation results in a class spacer that is less than 9 - Install a class 10 spacer.
    If the C - B calculation results in a class 13 or 14 spacer - Install a class 12 spacer.
    If the C - B calculation results in a class spacer that is more than 14 - Install a class 13 spacer.
5. 1. If the correct class spacer is not available, you can machine a larger (numerically higher) class spacer to a smaller (numerically lower) class spacer as follows:
    Find the necessary thickness from Figure and machine the spacer to that thickness. See Figure for the machining requirements.
    After you have machined the spacer, mark the new class number at the location shown in Figure. Cross off old class marking. Refer to SPM TASK 70-09-00-400-501. Use vibration peen method. Remove high metal.
6. Install the spacer ENGINE-ATTACH PARTS & FITTINGS-HP SYSTEM (72-40-00, 03-003 thru ENGINE-ATTACH PARTS & FITTINGS-HP SYSTEM 03-035) over the HP Compressor rear hub with the puller groove to the rear of the engine. The spacer must touch the No. 4 bearing rear seal seat. Position the spacer with the IAE 1P16470 Drift 1 off. See Figure.
7. NOTE
  Deleted.
  Apply CoMat 10-129 ANTI-SEIZE PASTE to the mating surface on the HPC rear hub, Figure.
1. Refer to Figure.
2. Remove the pin and remove the cover from the IAE 1P16040 Heater 1 off.
3. CAUTION
  REMOVE THE THERMOCOUPLE FROM THE HEATER BEFORE THE HP TURBINE ROTOR AND STATOR ASSEMBLY IS INSTALLED. IF THIS IS NOT DONE, DAMAGE TO THE THERMOCOUPLE MAY RESULT.
  Turn the HP Turbine Rotor And Stator Assembly to the front end down position and lower on to the heater until the case flange rests on the heater flange.
4. Install the heater thermocouple to the heater and adjust the length to touch the rotor.
5. Attach the heater to the IAE 6F10027 Heater control unit 1 off. Heat the HP turbine rotor and stator assembly to 400 deg F (204 deg C).
1. Refer to Figure.
2. Remove the puller rod if it is on the end of the IAE 1P16050 Puller 1 off.
3. 1. Turn the capscrew out to move the jaws in to be in line with the surface of the puller.
  2. Install the puller to the HP Compressor rear hub until the stops touch the rear face of the hub.
  3. Install the puck on to the tool shaft and in to the hub. Hold in place with the shaft nut. Tighten by hand only. Do not tighten too tight.
  4. CAUTION
    YOU MUST MAKE SURE THE JAWS ARE FULLY EXTENDED TO THE LIMIT TO PREVENT DAMAGE TO THE ENGINE PARTS.
    Hold the shaft at the wrench flats and turn the capscrew in to extend the jaws. The jaws will be fully extended when the capscrew can no longer move freely.
  5. NOTE
    The detail 33 puller rod of IAE 1P16050 Puller 1 off must be used with IAE 1P16272 Adapter 1 off.
    Install the puller rod on to the puller shaft until the pin in the puller rod touches the capscrew in the puller shaft.
1. Refer to Figure.
2. When the HP Turbine Rotor And Stator Assembly is at the correct temperature remove the heater thermocouple.
3. Lift the assembly from the heater and turn to the horizontal position, and install over the puller and the HP Compressor rear hub.
4. 1. Make sure the splines are engaged correctly.
    The hub splines are correctly engaged if the distance T is 0.625 in. (15.875 mm) or less. Refer to Figure.
    If the splines are correctly engaged, continue the installation procedure.
    If the splines are not correctly engaged, remove the HP Turbine Rotor And Stator Assembly and do the installation again.
5. Install several bolts around the case flanges. Do not tighten the bolts.
6. Install the threaded plate, detail of the IAE 1P16272 Adapter 1 off over the puller rod and in to the scalloped plate detail of the adapter.
7. Install the hydraulic cylinder with the threaded end away from the engine and secure with the washer and the nut.
8. Attach the IAE 1F10026 Hydraulic hand pump 1 off to the hydraulic cylinder.
9. Operate the hand pump and tighten the bolts in the flange to pull the HP Turbine Rotor And Stator Assembly in to the proper position.
10. NOTE
  Do not let the HP Turbine Rotor And Stator Assembly cool sufficiently before the installation has been completed.
  Apply a 30,000 lbf (133446.7 N) load with the hydraulic cylinder.
11. Let the HP turbine disks cool to the touch with load on.
1. Refer to Figure.
2. 1. Use a piece of shim stock to take clearance measurements of one blade at the top and bottom as shown in the figure.
    NOTE
    The shim stock measures the clearance under the blade tip to the outer air seal at the mid-chord location on the blade.
    Take the first clearance measurement, then rotate the blade 180 degrees.
    Subtract the clearance measurement you took at the top from the clearance measurement you took at the bottom.
    The difference must be more than plus 0.008 in. (plus 0.203 mm). This will give the HPT offset. Make a record of the measurement with the build records.
    If the difference is less than plus 0.008 in. (plus 0,203 mm), reject the module and check the offset again for the stage 1 HPT vane support. Refer to TASK 72-44-10-200-001-A00.
1. 1. Release pressure on the hand pump. Remove the hand pump.
  2. Remove the nut and the washer from the puller rod and remove the hydraulic cylinder.
  3. Remove the threaded plate from the center of the scalloped plate.
  4. Remove the 12 bolts and remove the scalloped plate from the rear of the fixture.
2. 1. Remove the eight capscrews which secure the sleeve to the jaws. Remove the sleeve.
  2. Release the large socket head capscrews and remove the four jaws from the fixture.
  3. Remove the sling from the trunnion spools on the fixture.
  4. Attach a hoist to one of the two hoist rings on the fixture.
  5. Remove the bolts, the nuts and the two piece ring from the HP Turbine Case rear flange.
  6. Remove the fixture from the HP Turbine Rotor And Stator Assembly and put on a stand or a pallet. Remove the sling and the hoist.
3. 1. Remove the puller rod from the puller shaft with two wrenches.
  2. Turn out the hexagon head screw in the end of the puller shaft until the jaws are released. Remove the puller from the HP Compressor rear hub.
1. Refer to Figure.
2. 1. Surface damage not more than 0.003 in. (0.08 mm) in depth
    Accept
  2. Other than Step
    Reject
1. Refer to Figure and Figure.
2. NOTE
  This cover is used to prevent damage to the rotor assembly when the tools are installed to torque the bearing retaining nut.
  Install the IAE 1P17509 Protective cover 1 off to the rear flange of the HP Turbine Rotor And Stator Assembly.
3. NOTE
  The bearing retaining nut must be stripped and silver plated when you install or remove the nut more than five times or engine operation has occurred. Refer to Repair, VRS1298 TASK 72-32-54-300-003.
  Apply CoMat 10-129 ANTI-SEIZE PASTE to the mating surface of the HP Turbine retaining nut.
4. Install the bearing retaining nut with the IAE 1P16056 Hand wrench 1 off. Wipe off excess paste.
5. 1. Loosen the wingnuts on all the clamp assemblies on IAE 1P16225 Adapter 1 off. Move the clamps in the clockwise direction (opposite direction of arrows).
  2. Pull out on the clamp until the clamp foot makes a continuous surface with the surface of the tooth on the adapter.
  3. Tighten the wingnuts to hold the clamps in this position.
  4. Attach a nylon strap to one of the slots in the side of the adapter and lift in to position with a hoist.
  5. CAUTION
    TURN THE ADAPTER TO LOCATE THE SLOTS WITH THE LOCKS BETWEEN THE TEETH OF THE ADAPTER. MAKE SURE THE SLOTS AND THE TEETH OF THE ADAPTER ARE ALIGNED TO PREVENT DAMAGE TO THE SIDES OF THE SLOT.
    Engage the teeth of the adapter with the slots on the stage 2 turbine hub.
  6. Loosen the wingnuts and push the clamps in until the clamp foot contacts the hub.
  7. Move the clamp assemblies in the counterclockwise direction (direction of arrows). Tighten the wingnuts.
  8. Install the IAE 1P16011 Wrench 1 off through the adapter to engage the retaining nut spline.
  9. NOTE
    You can use IAE 1F10016 Mechanical wrench as an alternative to IAE 1F10015 Hydraulic wrench .
    Lift the IAE 1F10015 Hydraulic wrench 1 off (Figure) with a hoist and install over the wrench. Engage the anti-torque pins on the wrench with the holes in the adapter. Tighten the hex head bolts to hold the wrench to the adapter.
6. 1. Torque the retaining nut to 500 lbfin (56.492 Nm).
  2. Turn the retaining nut an angle of turn of 72 degrees plus or minus one degree more.
  3. Make a temporary mark on the shaft and the nut to show the related location with CoMat 06-153 FELT TIP MARKER, RAPID DRYING, CoMat 06-153 FELT TIP MARKER, RAPID DRYINGX or CoMat 06-158 MARKER, EXTRA FINE POINT(BLACK). Refer to SPM TASK 70-09-00-400-501.
  4. Release the retaining nut to get zero torque.
  5. Do Step and Step again.
  6. If the marks on the shaft and the nut do not align, plus or minus two degrees, do Step, Step and Step again.
  7. If the marks align, plus or minus two degrees continue the installation.
  8. If the marks do not align, plus or minus two degrees, disassemble and check the parts.
7. 1. Release the hexagon head bolts and remove the hydraulic wrench from the adapter.
  2. Remove the wrench from the nut.
  3. Release all the wingnuts on the clamp assemblies. Move the clamp assemblies in the clockwise direction (opposite direction of arrows). Remove the adapter from the Stage 2 Turbine Hub.
8. Install the No. 4 bearing lock HPC Module - Attaching Parts (72-40-00, 04-060).
9. Install the retaining ring HPC Module - Attaching Parts (72-40-00, 04-040) to hold the lock in position.
10. Remove the protective cover.
11. Install all the bolts and the nuts and the brackets to the HP Turbine Case front flange.
12. NOTE
  The tool bolts and nuts must be removed as the engine bolts and nuts are installed.
  Torque the nuts to 180 lbfin to 200 lbf.in (20.337 Nm to 22.597 Nm).
1. Refer to Figure, Figure and Figure.
2. NOTE
  This cover is used to prevent damage to the rotor assembly when the tools are installed to torque the bearing retaining nut.
  Install the IAE 1P17509 Protective cover 1 off to the rear flange of the HP Turbine Rotor And Stator Assembly.
3. NOTE
  The bearing retaining nut must be stripped and silver plated when you install or remove the nut more than five times or engine operation has occurred. Refer to Repair, VRS1298 TASK 72-32-54-300-003.
  Apply CoMat 10-129 ANTI-SEIZE PASTE to the mating surface of the HP Turbine retaining nut.
4. Install the bearing retaining nut with the IAE 1P16056 Hand wrench 1 off. Wipe off excess paste.
5. 1. Loosen the wingnuts on all the clamp assemblies on IAE 1P16225 Adapter 1 off. Move the clamps in the clockwise direction (opposite direction of arrows).
  2. Pull out on the clamp until the clamp foot makes a continuous surface with the surface of the tooth on the adapter.
  3. Tighten the wingnuts to hold the clamps in this position.
  4. Attach a nylon strap to one of the slots in the side of the adapter and lift in to position with a hoist.
  5. CAUTION
    TURN THE ADAPTER TO LOCATE THE SLOTS WITH THE LOCKS BETWEEN THE TEETH OF THE ADAPTER. MAKE SURE THE SLOTS AND THE TEETH OF THE ADAPTER ARE ALIGNED TO PREVENT DAMAGE TO THE SIDES OF THE SLOT.
    Engage the teeth of the adapter with the slots on the Stage 2 Turbine Hub.
  6. Loosen the wingnuts and push the clamps in until the clamp foot contacts the hub.
  7. Move the clamp assemblies in the counterclockwise direction (direction of arrows). Tighten the wingnuts.
  8. Install the IAE 1P16011 Wrench 1 off through the adapter to engage the retaining nut spline.
  9. NOTE
    You can use IAE 1F10016 Mechanical wrench as an alternative to IAE 1F10015 Hydraulic wrench .
    Lift the IAE 1F10015 Hydraulic wrench 1 off with a hoist and install over the wrench. Engage the anti-torque pins on the wrench with the holes in the adapter. Tighten the hex head bolts to hold the wrench to the adapter.
6. 1. Torque the retaining nut to 500 lbfin (56.492 Nm).
  2. Turn the retaining nut an angle of turn of 88 degrees plus or minus one degree more.
  3. Make a temporary mark on the shaft and the nut to show the related location with CoMat 06-153 FELT TIP MARKER, RAPID DRYING, CoMat 06-153 FELT TIP MARKER, RAPID DRYINGX or CoMat 06-158 MARKER, EXTRA FINE POINT(BLACK). Refer to SPM TASK 70-09-00-400-501.
  4. Release the retaining nut to get zero torque.
  5. Do Step and Step again.
  6. If the marks on the shaft and the nut do not align, plus or minus two degrees, do Step, Step and Step again.
  7. If the marks align, plus or minus two degrees continue the installation.
  8. If the marks do not align, plus or minus two degrees, disassemble and check the parts.
7. 1. Release the hexagon head bolts and remove the hydraulic wrench from the adapter.
  2. Remove the wrench from the nut.
  3. Release all the wingnuts on the clamp assemblies.
  4. Move the clamp assemblies in the clockwise direction (opposite direction of arrows).
  5. Remove the adapter from the stage 2 turbine hub.
8. Install the No.4 bearing lock HPC Module - Attaching Parts (72-40-00, 04-060).
9. Install the retaining ring HPC Module - Attaching Parts (72-40-00, 04-040) to hold the lock in position.
10. Remove the protective cover.
11. Install all the bolts and the nuts and the brackets to the HP Turbine Case Front Flange.
12. NOTE
  The tool bolts and nuts must be removed as the engine bolts and nuts are installed.
  Torque the nuts to 180 lbfin to 200 lbfin (20.337 Nm to 22.597 Nm).
1. Refer to Figure, Figure and Figure.
2. 1. Install the IAE 1P16187 Loading fixture 1 off to the rear of the HP turbine. Hold the Stage 2 HP Turbine support rear flange face with the 12 socket head capscrews, through the rear flange from the front, and the nuts.
  2. Turn the handle to push the ring which touches the Stage 2 Turbine Hub rear face and apply a load of 700 lbs to 1000 lbs (3113.8 N to 4448.2 N) on the fixture gage.
3. 1. Before the gage bar is used, set the dial indicator to zero with the use of a 1.261 in. (32.0 mm) set block. The dimension of the indicator rod when the dial indicator is zero is 1.261in. (32.0 mm).
  2. With the correct load put on the HP turbine, install the gage to the rear of the turbine with the end position in the slots of the loading fixture and the dial indicator rod on stage 2 turbine hub lug end faces.
  3. Measure the distance to the lugs on the stage 2 turbine hub at three equally spaced positions.
    At each measurement, add or subtract the dial indicator reading to the 1.261 in. (32.0 mm) dimension.
    Average the three measurements.
    The running distance must be 1.251 in to 1.271 in. (31.78 mmto 32.28 mm).
4. Remove the gage bar and the loading fixture from the rear of the HP Turbine Assembly.
5. Install the IAE 1P16060 Protective cover 1 off or the IAE 1P17758 Protective cover 1 off to the rear flange of the HP turbine rotor and stator assembly. Put equal hand pressure on the outer edge, of the cover to hold in position.
1. Refer to Figure, Figure and Figure.
2. 1. Install the IAE 1P16187 Loading fixture 1 off to the rear of the HP turbine. Hold the stage 2 HP turbine support rear flange face with the 12 socket head capscrews, through the rear flange from the front, and the nuts.
  2. Turn the handle to push the ring which touches the stage 2 turbine hub rear face and apply a load of 700 to 1000 lbs (3113.8 to 4448.2 N) on the fixture gage.
3. 1. Before the checking fixture is used, move the digital indicator to the machined area on the fixture and set the digital indicator to zero. The dimension of the indicator rod when the digital indicator is zero is 1.261 in. (32.0 mm).
  2. With the correct load put on the HP turbine, install the fixture to the rear of the turbine with the end position in the slots of the loading fixture and the digital indicator rod on the stage 2 turbine hub lug end faces.
  3. Measure the distance to the lugs on the stage 2 turbine hub at three equally spaced positions.
    At each measurement, add or subtract the digital indicator reading to the 1.261 in. (32.0 mm) dimension.
    Average the three measurements.
    The running distance must be 1.251 in to 1.271 in. (31.78 mm to 32.28 mm).
4. Remove the checking fixture and the loading fixture from the rear of the HP Turbine Assembly.
5. Install the IAE 1P16060 Protective cover 1 off or the IAE 1P17758 Protective cover 1 off to the rear flange of the HP turbine rotor and stator assembly. Put equal hand pressure on the outer edge of the cover to hold in position.
1. SBE 72-0075: Recontoured stage 1 and stage 2 hubs
2. Refer to Figure, Figure and Figure.
3. 1. Install the IAE 1P16187 Loading fixture 1 off to the rear of the HP turbine. Hold the Stage 2 HP Turbine support rear flange face with the 12 socket head capscrews, through the rear flange from the front, and the nuts.
  2. Turn the handle to push the ring which touches the stage 2 turbine hub rear face and apply a load of 700 lbs to 1000 lbs (3113.8 N to 4448.2 N) on the fixture gage.
4. 1. Before the gage is used, move the gage to the machined area on the gage and set the digital indicator to zero. The dimension of the indicator rod when the digital indicator is zero is 1.194in. (30.328 mm).
  2. With the correct load put on the HP Turbine, install the gage to the rear of the turbine with the end position in the slots of the loading fixture and the digital indicator rod on the Stage 2 Turbine Hub lug end faces.
  3. Measure the distance to the lugs on the stage 2 turbine hub at three equally spaced positions.
    At each measurement, add or subtract the digital indicator reading to the 1.194 in. (30.328 mm) dimension.
    Average the three measurements.
    The running distance must be 1.194 in to 1.214 in. (30.33 mm to 30.84 mm).
5. Remove the gage and the loading fixture from the rear of the HP Turbine Assembly.
6. Install the IAE 1P16060 Protective cover 1 off or the IAE 1P17758 Protective cover 1 off to the rear flange of the HP turbine rotor and stator assembly. Put equal hand pressure on the outer edge, of the cover to hold in position.
1. 1. Dents, nicks and scratches
    Diassemble. Refer to TASK 72-00-45-020-001-A01; then Repair, VRS3238 TASK 72-45-31-300-001 (REPAIR-001)

HP Turbine Assembly and Related Parts

Installation Tooling for the HP Turbine Assembly

Engine Dimension

HP Turbine Assembly Dimensions

No.4 Bearing Spacer Installation

Install the HP Turbine Assembly on to the Heater

Puller Installed in HP Compressor Rear Hub

Sheet 1

Sheet 2

Sheet 3

Bearing Retaining Nut

Retaining Nut Tooling

Hydraulic wrench Package

Sheet 1

Sheet 2

Load the HP Turbine Assembly

Sheet 1

Sheet 2

Install the IAE 1P16187 Load Fixture

Requirements After Job Completion

Follow-On Conditions

NONE

Manufacturer Code:	0AM53
Enterprise Name:	IAE INTERNATIONAL AERO ENGINES AG
BU Name:	NULL
Building:	SUITE 400
Street:	628 HEBRON AVENUE
City:	GLASTONBURY
State:	CT
Zip Code:	06033
Country:	USA

Manufacturer Code:	34568
Enterprise Name:	TIODIZE CO., INC.
BU Name:	TIODIZE CO., INC.
Street:	5858 ENGINEER DRIVE
City:	HUNTINGTON BEACH
State:	CA
Zip Code:	92649
Country:	USA
Phone Number:	1-714-898-4377
Fax Number:	1-714-891-7467
Internet:	www.tiodize.com

Manufacturer Code:	86874
Enterprise Name:	SANFORD CORPORATION
BU Name:	SANFORD CORPORATION
Street:	2711 WASHINGTON BLVD
City:	BELLWOOD
State:	IL
Zip Code:	60104
Country:	USA
Phone Number:	1-708-547-6650, 1-800-323-0749
Fax Number:	1-708-547-6719, 1-800-457-9208
Internet:	www.sanfordcorp.com

Manufacturer Code:	LOCAL
Enterprise Name:	LOCALLY SUPPLIED

Manufacturer Code:	X333X
Enterprise Name:	REFER TO V2500 SB ENG-79-0108

Manufacturer Code:	0AM53
Tool Number:	IAE 1F10015
Tool Name:	IAE 1F10015 Hydraulic wrench

TASK 72-00-45-420-001-A01 HPT Assembly - Install The HPT Assembly (Horizontal) - Method 1, Installation-001

Export Control

Copyright

Applicability

Common Information

TASK 72-00-45-420-001-A01 HPT Assembly - Install The HPT Assembly (Horizontal) - Method 1, Installation-001

General

NOTE

NOTE

Preliminary Requirements

Pre-Conditions

Support Equipment

Consumables, Materials and Expendables

Spares

Safety Requirements

Procedure

SUBTASK 72-00-45-220-051 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2225

SUBTASK 72-00-45-220-052 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2246

SUBTASK 72-00-45-220-055-A00 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2249 (Pre SBE 72-0075)

SUBTASK 72-00-45-220-055-B00 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2249 (SBE 72-0075)

SUBTASK 72-00-45-220-056 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2250

SUBTASK 72-00-45-220-057 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2253

SUBTASK 72-00-45-220-058 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 5624

SUBTASK 72-00-45-220-059 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 5623 (Pre SBE 72-0028)

SUBTASK 72-00-45-220-258 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 5623 (SBE 72-0028)

SUBTASK 72-00-45-220-060 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2256

SUBTASK 72-00-45-220-061 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2257

SUBTASK 72-00-45-220-062 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2258

SUBTASK 72-00-45-220-063Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at location 2259

SUBTASK 72-00-45-220-064Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2260

SUBTASK 72-00-45-220-065 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2261

SUBTASK 72-00-45-220-066Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2262

SUBTASK 72-00-45-420-051-A00 Install the Tooling to the HP Turbine Rotor and Stator Assembly (Pre SBE 72-0075)

NOTE

SUBTASK 72-00-45-420-051-B00 Install the Tooling to the HPT Rotor and Stator Assembly (SBE 72-0075 and SBE 72-0123)

NOTE

SUBTASK 72-00-45-420-052 Get the No. 4 Bearing Spacer Dimension

NOTE

SUBTASK 72-00-45-420-053 Install the HP Turbine Rotor and Stator Assembly on to the Heater

CAUTION

SUBTASK 72-00-45-420-054 Install the Puller in to the HP Compressor Rear Hub

CAUTION

NOTE

SUBTASK 72-00-45-420-055 Install the HP Turbine Rotor and Stator Assembly to the HP Compressor Rear Hub

NOTE

SUBTASK 72-00-45-420-080 Inspect the Stage 2 HPT Blade Tip Clearance for Offset

NOTE

NOTE

SUBTASK 72-00-45-420-056 Remove the Tooling from the HP Turbine Rotor and Stator Assembly

SUBTASK 72-00-45-220-215 Examine the HPC Rear Shaft for Surface Damage

SUBTASK 72-00-45-420-057-A00 Install the Bearing Retaining Nut (Pre SBE 72-0075)

NOTE

NOTE

CAUTION

NOTE

NOTE

SUBTASK 72-00-45-420-057-B00 Install the Bearing Retaining Nut (SBE 72-0075)

NOTE

NOTE

CAUTION

NOTE

NOTE

SUBTASK 72-00-45-220-067-A01 Check the HP Turbine Assembly Running Distance (Pre SBE 72-0075)

SUBTASK 72-00-45-220-067-A02 Check the HP Turbine Assembly Running Distance (Pre SBE 72-0075)

SUBTASK 72-00-45-220-067-B02 Check the HP Turbine Assembly Running Distance (SBE 72-0075)

SUBTASK 72-00-45-220-219 Examine the Stage 2 Turbine Hub for Damage

Figure: HP Turbine Assembly and Related Parts

HP Turbine Assembly and Related Parts

Figure: Installation Tooling for the HP Turbine Assembly

Installation Tooling for the HP Turbine Assembly

Figure: Engine Dimension

Engine Dimension

Figure: HP Turbine Assembly Dimensions

HP Turbine Assembly Dimensions

Figure: No.4 Bearing Spacer Installation

No.4 Bearing Spacer Installation

Figure: Install the HP Turbine Assembly on to the Heater

Install the HP Turbine Assembly on to the Heater

Figure: Puller Installed in HP Compressor Rear Hub

Puller Installed in HP Compressor Rear Hub