TASK 72-40-00-430-006-B00 HP System Module - Install The HPT Assembly (Vertical) - Method 2, Assembly-006

DMC:V2500-A5-72-40-0000-00A-710A-B|Issue No:009.00|Issue Date:2021-02-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

V2500-A5

Common Information

TASK 72-40-00-430-006-B00 HP System Module - Install The HPT Assembly (Vertical) - Method 2, Assembly-006

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For standard torque data and procedures, refer to SPM TASK 70-41-00-400-501 and SPM TASK 70-41-02-400-501.

Special torque data and assembly tolerances are included in this procedure.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS, unless other lubricants are referred to in the procedure.

To identify, lubricate and install seal rings, refer to SPM TASK 70-44-01-400-501.

The number for each radial location must be identified in a clockwise direction. Use CoMat 06-153 FELT TIP MARKER, RAPID DRYING, CoMat 06-153 FELT TIP MARKER, RAPID DRYING or CoMat 06-158 MARKER, EXTRA FINE POINT(BLACK). These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure. Refer to SPM TASK 70-09-00-400-501.

Transportation covers/blanks must be removed immediately before the installation of the components.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

NOTE

IAE 1P17047 Adapter will replace IAE 1P17025 Adapter. It is expected that shops retro-fit IAE 1P17025 Adapter to IAE 1P17047 Adapter or replace with new. IAE 1P17025 Adapter will be removed from the engine manual in a subsequent revision.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
IAE 1F10015 Hydraulic wrench0AM53IAE 1F100151

(alternative to IAE 1F10016)

IAE 1F10016 Mechanical wrench0AM53IAE 1F100161

(alternative to IAE 1F10015)

IAE 1F10026 Hydraulic hand pump0AM53IAE 1F100261
IAE 1F10052 Two cables sling0AM53IAE 1F100521
IAE 6F10027 Heater control unit0AM53IAE 6F100271
IAE 1P16011 Wrench0AM53IAE 1P160111
IAE 1P16040 Heater0AM53IAE 1P160401
IAE 1P16046 Removal/Installation fixture0AM53IAE 1P160461
IAE 1P16060 Protective cover0AM53IAE 1P160601

(alternative to IAE 1P17758)

IAE 1P16123 Drift0AM53IAE 1P161231

(superseded by IAE 1P16470)

IAE 1P16272 Adapter0AM53IAE 1P162721
IAE 1P16284 Hand wrench0AM53IAE 1P162841
IAE 1P16341 Torque adapter0AM53IAE 1P163411
IAE 1P16470 Drift0AM53IAE 1P164701

(supersedes IAE 1P16123)

IAE 1P16543 Removal/Installation fixture0AM53IAE 1P165431
IAE 1P17017 Puller0AM53IAE 1P170171
IAE 1P17022 Removal/installation jaws assembly0AM53IAE 1P170221
IAE 1P17023 Torque adapter0AM53IAE 1P170231
IAE 1P17025 Adapter0AM53IAE 1P170251
IAE 1P17047 Adapter0AM53IAE 1P170471
IAE 1P17509 Protective cover0AM53IAE 1P175091
IAE 1P17515 Gage0AM53IAE 1P175151
IAE 1P17758 Protective cover0AM53IAE 1P177581

(alternative to IAE 1P16060)

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 06-153 FELT TIP MARKER, RAPID DRYINGLOCALCoMat 06-153
CoMat 06-153X FELT TIP MARKER, RAPID DRYING, FINE POINT, BLACK, TRACE ELEMENT CERTIFIED86874CoMat 06-153X
CoMat 06-158 MARKER, EXTRA FINE POINT(BLACK)0AM53CoMat 06-158
CoMat 10-077 APPROVED ENGINE OILSX333XCoMat 10-077
CoMat 10-129 ANTI-SEIZE PASTE34568CoMat 10-129

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-40-00-220-124 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2225

    2. Refer to Figure and Figure.

    3. Reference clearance at location 2225. If required, use the data written as a note in TASK 72-41-13-200-001-C00, TASK 72-41-13-200-001-D00 (INSPECTION-001) and TASK 72-40-00-200-005 (INSPECTION-005).

      Table 1. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-(select)

      REJECT IF

      MORE THAN

      LOCATION 2225

      HPC Drive Turbine Shaft HPC Rear Shaft And Heatshield Assembly (72-41-13, 01-850), Journal Diameter

      No. 4 Bearing Spacer ENGINE-ATTACH PARTS & FITTINGS-HP SYSTEM (72-40-00, 03-003 thru ENGINE-ATTACH PARTS & FITTINGS-HP SYSTEM 03-035), Bore

      HPC Drive Turbine Shaft Journal Diameter

      5.107

      Clear

      5.108

      0.003

      Spacer Bore

      5.111

      0.006

      5.113

      Clear

      Table 2. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2225

      HPC Drive Turbine Shaft HPC Rear Shaft And Heatshield Assembly (72-41-13, 01-850), Journal Diameter

      No. 4 Bearing Spacer ENGINE-ATTACH PARTS & FITTINGS-HP SYSTEM (72-40-00, 03-003 thru ENGINE-ATTACH PARTS & FITTINGS-HP SYSTEM 03-035), Bore

      HPC Turbine Drive Shaft Journal Diameter

      129.718

      Clear

      129.743

      0.077

      Spacer Bore

      129.819

      0.152

      129.870

      Clear

    1. SUBTASK 72-40-00-220-125 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2246

    2. Refer to Figure and Figure.

    3. Reference interference at location 2246. If required, use the data written as a note in TASK 72-45-11-200-001-D00 (INSPECTION-001) and TASK 72-41-13-200-001-C00, TASK 72-41-13-200-001-D00 (INSPECTION-001).

      Table 3. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2246

      Front Turbine Hub HPT Stage 1 Hub (72-45-11, 01-011), Bore

      HPC Drive Turbine Shaft HPC Rear Shaft And Heatshield Assembly (72-41-13, 01-850), Location Diameter

      Hub Bore

      5.102

      Intf

      5.101

      0.005

      Shaft Location Diameter

      5.108

      0.007

      5.107

      Intf

      Table 4. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2246

      Front Turbine Hub HPT Stage 1 Hub (72-45-11, 01-011), Bore

      HPC Drive Turbine Shaft HPC Rear Shaft And Heatshield Assembly (72-41-13, 01-850), Location Diameter

      Hub Bore

      129.590

      Intf

      129.565

      0.127

      Shaft Location Diameter

      129.743

      0.177

      129.718

      Intf

    1. SUBTASK 72-40-00-220-128 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2249

    2. Refer to Figure and Figure.

    3. Reference interference at location 2249. If required, use the data written as a note in TASK 72-41-13-200-001-C00, TASK 72-41-13-200-001-D00 (INSPECTION-001) and TASK 72-45-31-200-001-D00 (INSPECTION-001).

      Table 5. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Select)

      REJECT IF

      MORE THAN

      LOCATION 2249

      HPC Drive Turbine Shaft HPC Rear Shaft And Heatshield Assembly (72-41-13, 01-850), Location Diameter

      Stage 2 Turbine Hub ENGINE-STAGE 2 TURBINE HUB (72-45-31, 01-010), Bore

      Shaft Location Diameter

      4.842

      Intf

      4.842

      Intf

      4.841

      0.005

      4.841

      0.0046

      Hub Bore

      4.836

      0.007

      4.8364

      0.007

      4.835

      Intf

      4.8345

      Intf

      Table 6. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Select)

      REJECT IF

      MORE THAN

      LOCATION 2249

      HPC Drive Turbine Shaft HPC Rear Shaft And Heatshield Assembly (72-41-13, 01-850), Location Diameter

      Stage 2 Turbine Hub ENGINE-STAGE 2 TURBINE HUB (72-45-31, 01-010), Bore

      Shaft Location Diameter

      122.987

      Intf

      122.987

      Intf

      122.962

      0.125

      122.962

      0.117

      Hub Bore

      122.834

      0.177

      122.844

      0.177

      122.809

      Intf

      122.796

      Intf

    1. SUBTASK 72-40-00-220-129 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2250

    2. Refer to Figure and Figure.

    3. Reference clearance at location 2250. If required, use the data written as a note in TASK 72-41-13-200-001-C00, TASK 72-41-13-200-001-D00 (INSPECTION-001) and TASK 72-40-00-200-011 (INSPECTION-011).

      Table 7. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2250

      HPC Drive Turbine Shaft HPC Rear Shaft And Heatshield Assembly (72-41-13, 01-850), Thread Diameter

      HPC Drive Turbine Nut ENGINE-ATTACH PARTS & FITTINGS-HP SYSTEM (72-40-00, 04-020), Thread Diameter

      Shaft Thread Major Diameter

      4.8020

      4.8080

      Nut Thread Minor Diameter

      4.6939

      4.6999

      Table 8. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2250

      HPC Drive Turbine Shaft HPC Rear Shaft And Heatshield Assembly (72-41-13, 01-850), Thread Diameter

      HPC Drive Turbine Nut ENGINE-ATTACH PARTS & FITTINGS-HP SYSTEM (72-40-00, 04-020), Thread Diameter

      Shaft Thread Major Diameter

      121.971

      122.123

      Nut Thread Minor Diameter

      119.225

      119.377

    1. SUBTASK 72-40-00-220-130 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2253

    2. Refer to Figure and Figure.

    3. Reference interference at location 2253. If required, use the data written as a note in TASK 72-45-21-200-001 (INSPECTION-001) and TASK 72-44-10-200-001-C00, TASK 72-44-10-200-001-D00 (INSPECTION-001).

      Table 9. Fits and Clearances (all dimensions are in inches)

      NEW PART

      DIMENSIONS

      WORN PART

      DIMENSIONS

      REJECT IF

      PART IDENT

      Size

      Clearance

      (Non-select)

      MORE THAN

      LOCATION 2253

      Turbine Case Assembly HPT Case And Related Parts (72-45-21, 01-010), Location Diameter

      Stage 1 HPT Support Assembly HPT Stage 1 Support Assembly And Support Seal (72-44-10, 01-010), Location Diameter

      Case Assembly Location Diameter

      28.233

      28.227

      Intf

      0.002

      28.233

      28.222

      Intf

      0.002

      Support Assembly Location Diameter

      28.241

      28.235

      0.014

      Intf

      28.241

      28.230

      0.019

      Intf

      Table 10. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      DIMENSIONS

      WORN PART

      DIMENSIONS

      REJECT IF

      PART IDENT

      Size

      Clearance

      (Non-select)

      MORE THAN

      LOCATION 2253

      Turbine Case Assembly HPT Case And Related Parts (72-45-21, 01-010), Location Diameter

      Stage 1 HPT Support Assembly HPT Stage 1 Support Assembly And Support Seal (72-44-10, 01-010), Location Diameter

      Case Assembly Location Diameter

      717.118

      716.966

      Intf

      0.050

      717.118

      716.839

      Intf

      0.483

      Support Assembly Location

      Diameter

      717.321

      717.169

      0.360

      Intf

      717.321

      717.040

      0.360

      Intf

    1. SUBTASK 72-40-00-220-131 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 5624

    2. Refer to Figure and Figure.

    3. Reference interference at location 5624. If required, use the data written as a note in TASK 72-50-21-200-001-B00, TASK 72-50-21-200-001-C00, TASK 72-50-21-200-001-D00 (INSPECTION-001) and TASK 72-45-27-200-002-B00 (INSPECTION-002).

      Table 11. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 5624

      LPT Case Assembly LPT Case, Heat Shields, And Seal Segments (72-50-21, 01-010), Location Diameter

      Stage 2 HPT Support Assembly ENGINE-STAGE 2 HPT SUPPORT ASSEMBLY (72-45-27, 01-010), Location Diameter

      Case Diameter

      28.533

      Intf

      28.527

      0.002

      Support Diameter

      28.541

      0.014

      28.535

      Intf

      Table 12. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 5624

      LPT Case Assembly LPT Case, Heat Shields, And Seal Segments (72-50-21, 01-010), Location Diameter

      Stage 2 HPT Support Assembly ENGINE-STAGE 2 HPT SUPPORT ASSEMBLY (72-45-27, 01-010), Location Diameter

      Case Diameter

      724.738

      Intf

      724.586

      0.05

      Support Diameter

      724.941

      0.36

      724.789

      Intf

    1. SUBTASK 72-40-00-220-132 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 5623

    2. Refer to Figure and Figure.

    3. Reference clearance at location 5623. If required, use the data written as a note in TASK 72-45-33-200-001-C00 (INSPECTION-001) and TASK 72-50-24-200-001-A00 (INSPECTION-001).

      Table 13. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 5623

      Stage 2 Blade Retaining Plate HPT Stage 2 Blade Retaining Plate And Related Parts (72-45-33, 01-020), Knife-edge Outside Diameter

      Inner Turbine Duct LPT Inner Diffuser Duct And Related Parts (72-50-24, 01-010), Inside Diameter

      Knife-edge Outside Diameter

      19.807

      Clear

      19.812

      0.084

      Turbine Duct Inside Diameter

      19.896

      0.118

      19.925

      Clear

      Table 14. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 5623

      Stage 2 Blade Retaining Plate HPT Stage 2 Blade Retaining Plate And Related Parts (72-45-33, 01-020), Knife-edge Outside Diameter

      Inner Turbine Duct LPT Inner Diffuser Duct And Related Parts (72-50-24, 01-010), Inside Diameter

      Knife-edge Outside Diameter

      503.098

      Clear

      503.224

      2.135

      Turbine Duct Inside Diameter

      505.360

      3.002

      506.100

      Clear

    1. SUBTASK 72-40-00-220-133 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2256

    2. Refer to Figure and Figure.

    3. Reference clearance at location 2256. If required, use the data written as a note in TASK 72-44-60-200-001 (INSPECTION-001) and TASK 72-45-11-200-001-D00 (INSPECTION-001).

      Table 15. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2256

      Radial Clearance Stage 1 HPT Duct Segment ENGINE-STAGE 1 HPT SEGMENT (72-44-60, 01-010)

      Stage 1 HPT Hub HPT Stage 1 Hub (72-45-11, 01-011) and blade HPT Stage 1 Blade And Related Parts (72-45-14, 01-010) Assembly

      Stage 1 HPT Duct Segment

      10.693

      Clear

      10.735

      0.047

      Stage 1 HPT Hub and Blade Assembly

      10.782

      0.103

      10.796

      Clear

      Table 16. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2256

      Radial Clearance Stage 1 HPT Duct Segment ENGINE-STAGE 1 HPT SEGMENT (72-44-60, 01-011)

      Stage 1 HPT Hub HPT Stage 1 Hub (72-45-11, 01-010) And Blade HPT Stage 1 Blade And Related Parts (72-45-14, 01-010) Assembly

      Stage 1 HPT Duct Segment

      271.60

      Clear

      272.67

      1.19

      Stage 1 HPT Hub And Blade Assembly

      273.86

      2.62

      274.22

      Clear

    1. SUBTASK 72-40-00-220-134 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2257

    2. Refer to Figure and Figure.

    3. Reference clearance at location 2257. If required, use the data written as a note in TASK 72-45-12-200-001-D00 (INSPECTION-001) and TASK 72-44-50-200-001-C00 (INSPECTION-001).

      Table 17. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2257

      Stage 1 and 2 HPT Air Seal ENGINE-STAGE 1 HPT AIR SEAL (OUTER) (72-45-12, 01-040), Knife-edge Outside Diameter

      Stage 1 HPT Cooling Duct Assembly HPT Stage 1 Cooling (TOBI) Duct And Duct Deflector (72-44-50, 01-010), Seal Land Inside Diameter

      Knife Edge OD

      11.381

      Clear

      11.397

      0.018

      Seal Land ID

      11.415

      0.064

      11.445

      Clear

      Table 18. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2257

      Stage 1 and 2 HPT Air Seal ENGINE-STAGE 1 HPT AIR SEAL (OUTER) (72-45-12, 01-040), Knife-edge Outside Diameter

      Stage 1 HPT Cooling Duct Assembly HPT Stage 1 Cooling (TOBI) Duct And Duct Deflector (72-44-50, 01-010), Seal Land Inside Diameter

      Knife-edge OD

      289.08

      Clear

      289.48

      0.46

      Seal Land ID

      289.94

      1.63

      290.70

      Clear

    1. SUBTASK 72-40-00-220-135 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2258

    2. Refer to Figure and Figure.

    3. Reference clearance at location 2258. If required, use the data written as a note in TASK 72-45-12-200-001-D00 (INSPECTION-001) and TASK 72-44-50-200-001-C00 (INSPECTION-001).

      Table 19. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2258

      Stage 1 And 2 HPT Air Seal ENGINE-STAGE 1 HPT AIR SEAL (OUTER) (72-45-12, 01-040), Knife-edge Outside Diameter

      Stage 1 HPT Cooling Duct Assembly HPT Stage 1 Cooling (TOBI) Duct And Duct Deflector (72-44-50, 01-010), Seal Land Inside Diameter

      Knife-edge OD

      11.481

      Clear

      11.497

      0.018

      Seal Land ID

      11.515

      0.064

      11.545

      Clear

      Table 20. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2258

      Stage 1 And 2 HPT Air Seal ENGINE-STAGE 1 HPT AIR SEAL (OUTER) (72-45-12, 01-040), Knife-edge Outside Diameter

      Stage 1 HPT Cooling Duct Assembly HPT Stage 1 Cooling (TOBI) Duct And Duct Deflector (72-44-50, 01-010), Seal Land Inside Diameter

      Knife-edge OD

      291.62

      Clear

      292.02

      0.46

      Seal Land ID

      292.48

      1.63

      293.24

      Clear

    1. SUBTASK 72-40-00-220-136 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2259

    2. Refer to Figure and Figure.

    3. Reference clearance at location 2259. If required, use the data written as a note in TASK 72-45-12-200-001-D00 (INSPECTION-001) and TASK 72-44-50-200-001-C00 (INSPECTION-001).

      Table 21. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2259

      Stage 1 And 2 HPT Air Seal ENGINE-STAGE 1 HPT AIR SEAL (OUTER) (72-45-12, 01-040), Knife-edge Outside Diameter

      Stage 1 HPT Cooling Duct Assembly HPT Stage 1 Cooling (TOBI) Duct And Duct Deflector (72-44-50, 01-010), Seal Land Inside Diameter

      Knife-edge OD

      11.581

      Clear

      11.597

      0.018

      Seal Land ID

      11.615

      0.064

      11.645

      Clear

      Table 22. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2259

      Stage 1 And 2 HPT Air Seal ENGINE-STAGE 1 HPT AIR SEAL (OUTER) (72-45-12, 01-040), Knife-edge Outside Diameter

      Stage 1 HPT Cooling Duct Assembly HPT Stage 1 Cooling (TOBI) Duct And Duct Deflector (72-44-50, 01-010), Seal Land Inside Diameter

      Knife-edge OD

      294.16

      Clear

      294.56

      0.46

      Seal Land ID

      295.02

      1.63

      295.78

      Clear

    1. SUBTASK 72-40-00-220-137 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2260 (Pre SBE 72-0180)

      NOTE

      There is no SBE 72-0180 condition at this location.
    2. Refer to Figure.

    3. Reference clearance at location 2260. If required, use the data written as a note in TASK 72-45-13-200-001-C00 (INSPECTION-001-003) and TASK 72-44-50-200-001-C00 (INSPECTION-001).

      Table 23. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2260

      Stage 1 HPT Air Seal HPT Stage 1 Rotating Inner Air Seal And Damper (72-45-13, 01-020), Outside Diameter

      Stage 1 HPT Cooling Duct Assembly HPT Stage 1 Cooling (TOBI) Duct And Duct Deflector (72-44-50, 01-010), Seal Land Inside Diameter

      Knife-edge OD

      8.927

      Clear

      8.921

      Clear

      8.933

      0.022

      8.933

      0.022

      Seal Land ID

      8.955

      0.038

      8.955

      0.038

      8.965

      Clear

      8.965

      Clear

      Table 24. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2260

      Stage 1 HPT Air Seal HPT Stage 1 Rotating Inner Air Seal And Damper (72-45-13, 01-020), Outside Diameter

      Stage 1 HPT Cooling Duct Assembly HPT Stage 1 Cooling (TOBI) Duct And Duct Deflector (72-44-50, 01-010), Seal Land Inside Diameter

      Knife-edge OD

      226.746

      Clear

      226.593

      Clear

      226.898

      0.56

      226.898

      0.56

      Seal Land ID

      227.46

      0.97

      227.46

      0.97

      227.71

      Clear

      227.71

      Clear

    1. SUBTASK 72-40-00-220-138 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2261 (Pre SBE 72-0511)

    2. Refer to Figure and Figure.

    3. Reference clearance at location 2261. If required, use the data written as a note in TASK 72-45-13-200-001-C00 (INSPECTION-001) and TASK 72-44-50-200-001-C00 (INSPECTION-001).

      Table 25. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2261

      Stage 1 HPT Air Seal HPT Stage 1 Rotating Inner Air Seal And Damper (72-45-13, 01-020), Outside Diameter

      Stage 1 HPT Cooling Duct Assembly HPT Stage 1 Cooling (TOBI) Duct And Duct Deflector (72-44-50, 01-010), Seal Land Inside Diameter

      Knife-edge OD

      9.027

      Clear

      9.021

      Clear

      9.033

      0.022

      9.033

      0.022

      Seal land ID

      9.055

      0.038

      9.055

      0.038

      9.065

      Clear

      9.065

      Clear

      Table 26. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2261

      Stage 1 HPT Air Seal HPT Stage 1 Rotating Inner Air Seal And Damper (72-45-13, 01-020), Outside Diameter

      Stage 1 HPT Cooling Duct Assembly HPT Stage 1 Cooling (TOBI) Duct And Duct Deflector (72-44-50, 01-010), Seal Land Inside Diameter

      Knife-edge OD

      229.286

      Clear

      229.133

      Clear

      229.438

      0.56

      229.438

      0.056

      Seal Land ID

      230.00

      0.97

      230.00

      0.097

      230.25

      Clear

      230.25

      Clear

    1. SUBTASK 72-40-00-220-160 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2261 (SBE 72-0511)

    2. Refer to Figure and Figure.

    3. Reference clearance at Location 2261. If required, use the data written as a note in TASK 72-45-13-200-000 (INSPECTION-000) and TASK 72-44-50-200-000 (INSPECTION-000).

      Table 27. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2261

      Stage 1 HPT Airseal HPT Stage 1 Rotating Inner Airseal And Damper HPT Stage 1 Rotating Inner Air Seal And Damper (72-45-13, 01-020), Outside Diameter

      Stage 1 HPT Cooling Duct Assembly HPT Stage 1 Cooling (TOBI) Duct And Duct Deflector HPT Stage 1 Cooling (TOBI) Duct And Duct Deflector (72-44-50, 01-010), Seal Land Inside Diameter

      Knife-edge Outside Diameter

      9.031

      Clear

      9.025

      Clear

      9.037

      0.018

      9.037

      0.018

      Seal Land Inside Diameter

      9.055

      0.034

      9.055

      0.034

      9.065

      Clear

      9.065

      Clear

      Table 28. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2261

      Stage 1 HPT Airseal HPT Stage 1 Rotating Inner Airseal And Damper HPT Stage 1 Rotating Inner Air Seal And Damper (72-45-13, 01-020), Outside Diameter

      Stage 1 HPT Cooling Duct Assembly HPT Stage 1 Cooling (TOBI) Duct And Duct Deflector HPT Stage 1 Cooling (TOBI) Duct And Duct Deflector (72-44-50, 01-010), Seal Land Inside Diameter

      Knife-edge Outside Diameter

      229.39

      Clear

      229.24

      Clear

      229.54

      0.457

      229.54

      0.457

      Seal Land Inside Diameter

      230.00

      0.864

      230.00

      0.864

      230.25

      Clear

      230.25

      Clear

    1. SUBTASK 72-40-00-220-139 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2262 (Pre SBE 72-0511)

    2. Refer to Figure and Figure.

    3. Reference clearance at location 2262. If required, use the data written as a note in TASK 72-45-13-200-001-C00 (INSPECTION-001) and TASK 72-45-13-200-001-C00TASK 72-40-00-430-006-B00 (INSPECTION-001).

      Table 29. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2262

      Stage 1 HPT Air Seal HPT Stage 1 Rotating Inner Air Seal And Damper (72-45-13, 01-020), Outside Diameter

      Stage 1 HPT Cooling Duct Assembly HPT Stage 1 Cooling (TOBI) Duct And Duct Deflector (72-44-50, 01-010), Seal Land Inside Diameter

      Knife-edge OD

      9.127

      Clear

      9.121

      Clear

      9.133

      0.022

      9.133

      0.022

      Seal Land ID

      9.155

      0.038

      9.155

      0.038

      9.165

      Clear

      9.165

      Clear

      Table 30. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2262

      Stage 1 HPT Air Seal HPT Stage 1 Rotating Inner Air Seal And Damper (72-45-13, 01-020), Outside Diameter

      Stage 1 HPT Cooling Duct Assembly HPT Stage 1 Cooling (TOBI) Duct And Duct Deflector (72-44-50, 01-010), Seal Land Inside Diameter

      Knife-edge OD

      231.826

      Clear

      231.673

      Clear

      231.978

      0.56

      231.978

      0.56

      Seal Land ID

      232.54

      0.97

      232.54

      0.97

      232.79

      Clear

      232.79

      Clear

    1. SUBTASK 72-40-00-220-165 Reference Fits and Clearances of the HP Turbine Rotor and Stator Assembly at Location 2262 (SBE 72-0511)

    2. Refer to Figure and Figure.

    3. Reference clearance at Location 2262. If required, use the data written as a note in TASK 72-45-13-200-000 (INSPECTION-000) and TASK 72-44-50-200-000 (INSPECTION-000).

      Table 31. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2262

      Stage 1 HPT Airseal HPT Stage 1 Rotating Inner Airseal And Damper HPT Stage 1 Rotating Inner Air Seal And Damper (72-45-13, 01-020), Outside Diameter

      Stage 1 HPT Cooling Duct Assembly HPT Stage 1 Cooling (TOBI) Duct And Duct Deflector HPT Stage 1 Cooling (TOBI) Duct And Duct Deflector (72-44-50, 01-010), Seal Land Inside Diameter

      Knife-edge Outside Diameter

      9.131

      Clear

      9.125

      Clear

      9.137

      0.018

      9.137

      0.018

      Seal Land Inside Diameter

      9.155

      0.034

      9.155

      0.034

      9.165

      Clear

      9.165

      Clear

      Table 32. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 2262

      Stage 1 HPT Airseal HPT Stage 1 Rotating Inner Airseal And Damper ( HPT Stage 1 Rotating Inner Air Seal And Damper (72-45-13, 01-020), Outside Diameter

      Stage 1 HPT Cooling Duct Assembly HPT Stage 1 Cooling (TOBI) Duct And Duct Deflector HPT Stage 1 Cooling (TOBI) Duct And Duct Deflector (72-44-50, 01-010), Seal Land Inside Diameter

      Knife-edge Outside Diameter

      231.93

      Clear

      231.78

      Clear

      232.08

      0.457

      232.08

      0.457

      Seal Land Inside Diameter

      232.54

      0.864

      232.54

      0.864

      232.79

      Clear

      232.79

      Clear

    1. SUBTASK 72-40-00-430-055-B00 Install the Tooling to the HP Turbine Rotor and Stator Assembly

    2. Refer to Figure and Figure.

      1. Remove the cover from the Stage 1 Turbine Nozzle Assembly.

      2. Attach a standard two cable sling to the hoist rings on the fixture and attach the sling to a hoist.

      3. Loosen the hand knobs and move the center ring of the fixture to the rear until the flanged end is in line with the front surface of the hub of the fixture.

      4. Tighten two of the hand knobs (one in each row) to hold the center ring in this position.

      5. Lift the fixture and install on to the HP Turbine Rotor And Stator Assembly with the offset hole in the fixture over the dowel pin in the HP Turbine Case Flange. Remove the sling and the hoist.

      6. Attach the fixture with the two rings against the HP Turbine Case rear flange front face and the large offset hole over the flare of the dowel pin. Hold in position with the 25 bolts and nuts.

      7. Hold the center ring of the fixture and loosen the hand knobs.

      8. Move the center ring of the fixture down until it touches the rear face of the Stage 2 Turbine Hub.

      1. Install the four jaws in to the Stage 2 Turbine Hub Bore.

      2. Move the jaws radially out so the lip on the jaws engages the groove on the hub and the socket head capscrews engage the flange of the fixture center ring.

      3. Install the jaw assembly sleeve in to the jaws to move the jaws out.

      4. Align the slots in the sleeve with the large socket head capscrews.

      5. Install the sleeve until the flange contacts the jaws.

      6. Attach the jaws to the sleeve with the eight capscrews. Tighten the capscrews.

        1. Check to see if the HP Turbine Rotor And Stator Assembly is in the proper running position.

          NOTE

          Make sure when you take the measurements that the vernier does not go into the slots that are located on the hub flange.
        2. Measure the distance from the two machined areas of the fixture to the rear flange of the stage 2 hub. Use a depth vernier, Figure.

        3. To get dimensions D, add the two measurements together and do an average of the total measurement.

        4. Subtract dimension D from the dimension marked on the machined surface of the fixture.

        5. This dimension must be 1.194 in. to 1.214 in. (30.33 mm to 30.84 mm). This is the HP Turbine Assembly running distance.

        6. If necessary, adjust the center pedestal of the build stand to get this running distance dimension.

        7. Tighten the hand knobs on the hub of the fixture to hold the pedestal of the build stand in position.

    3. Install the scalloped plate detail of the IAE 1P16272 Adapter 1 off to the rear inner flange of the fixture.

    4. Install and tighten the bolts.

    5. Attach the IAE 1F10052 Two cables sling 1 off to the turn spools on the fixture.

    6. Attach a hoist to the sling and lift the assembly.

    7. Turn the HP Turbine Rotor And Stator Assembly to the horizontal position.

    1. SUBTASK 72-40-00-430-090 Get the No. 4 Bearing Spacer Dimension

    2. Measure the distance from the HP Turbine Case front flange front face to the front flange front face of the Stage 1 HP Turbine Air Seal (Inner). Write this dimension as dimension B, Figure or Figure.

    3. Measure the distance from the rear face of the Stage 1 HP Turbine Support Assembly Flange to the rear face of the No. 4 Bearing rear seal seat. Write this dimension as dimension C.

      1. Subtract dimension B from dimension C and the result will be the required No. 4 bearing spacer dimension.

        1. Usually, the necessary spacer will be a class 11 or 12. After you subtract dimension B from dimension C, if a different class is necessary, check the measurements and do the calculation again.

          1. Use the guidelines for correct bearing tolerances that follow so you can meet the final assembly check.

          2. If the C - B calculation results in a class 9 or 10 spacer - Install a class 11 spacer.

          3. If the C - B calculation results in a class spacer that is less than 9 - Install a class 10 spacer.

          4. If the C - B calculation results in a class 13 or 14 spacer - Install a class 12 spacer.

          5. If the C - B calculation results in a class spacer that is more than 14 - Install a class 13 spacer.

      1. Find the correct class of the spacer ENGINE-ATTACH PARTS & FITTINGS-HP SYSTEM (72-40-00, 03-003 thru ENGINE-ATTACH PARTS & FITTINGS-HP SYSTEM (03-035) to be used, from the table in Figure.

        1. If the correct class is not available, you can machine a larger (numerically higher) class spacer to a smaller (numerically lower) class spacer as follows:

        2. Find the necessary thickness from Figure and machine the spacer to that thickness. Refer to Figure for the machining requirements.

        3. After you have machined the spacer, mark the new class number at the location shown in Figure. Cross off old class marking. Refer to SPM TASK 70-09-00-400-501. Use vibration peen method. Remove high metal.

      1. Install the spacer over the HP Compressor rear hub with the puller groove to the rear of the engine, Figure.

      2. The spacer must touch the No. 4 bearing rear seal seat.

      3. Position the spacer with the IAE 1P16470 Drift 1 off.

    4. Apply CoMat 10-129 ANTI-SEIZE PASTE to the mating surface on the HP Compressor rear hub, Figure. Wipe off excess paste.

    1. SUBTASK 72-40-00-430-091 Install the HP Turbine Rotor and Stator Assembly on to the Heater

    2. Refer to Figure.

    3. Remove the pin and remove the cover from the IAE 1P16040 Heater 1 off.

    4. CAUTION

      REMOVE THE THERMOCOUPLE FROM THE HEATER BEFORE THE HP TURBINE ROTOR AND STATOR ASSEMBLY IS INSTALLED. IF THIS IS NOT DONE, DAMAGE TO THE THERMOCOUPLE MAY RESULT.

      Turn the HP Turbine Rotor And Stator Assembly to the front end down position and lower on to the heater until the case flange rests on the heater flange.

    5. Install the heater thermocouple to the heater and adjust the length to touch the rotor.

    6. Attach the heater to the IAE 6F10027 Heater control unit 1 off. Heat the HP Turbine Rotor And Stator Assembly to 400°F (204°C).

    1. SUBTASK 72-40-00-430-092 Install the Puller in to the HP Compressor Rear Hub

    2. Refer to Figure.

    3. Remove the puller rod if it is on the end of the IAE 1P17017 Puller 1 off.

      1. Install the puller to the HP Compressor Rear Hub.

      2. Turn the capscrew out to move the jaws in to be in line with the surface of the puller.

      3. Install the puller to the HP Compressor rear hub until the stops touch the rear face of the hub.

      4. Install the puck on to the tool shaft and in to the hub. Hold in place with the shaft nut. Tighten by hand only. Do not tighten too tight.

      5. CAUTION

        YOU MUST MAKE SURE THE JAWS ARE FULLY EXTENDED TO THE LIMIT TO PREVENT DAMAGE TO THE ENGINE PARTS.

        Hold the shaft at the wrench flats and turn the capscrew in to extend the jaws. Jaws will be fully extended when capscrew can no longer move freely.

        NOTE

        The detail 33 puller rod of IAE 1P17017 Puller must be used with IAE 1P16272 Adapter.
      6. Install the puller rod on to the puller shaft until the pin in the puller rod touches the capscrew in the puller shaft.

    1. SUBTASK 72-40-00-430-093 Install the HP Turbine Rotor and Stator Assembly to the HP Compressor Rear Hub

    2. Refer to Figure and Figure.

    3. When the HP Turbine Rotor And Stator Assembly is at the correct temperature remove the heater thermocouple.

    4. Lift the assembly from the heater and install over the puller and the HP Compressor rear hub.

      1. Align the dowel pin in the case flange with the offset hole in the Diffuser Case flange and the Stage 1 HP Turbine Support Assembly and align the Stage 1 Turbine Hub Splines with the splines on the HP Compressor rear hub.

        1. Make sure the splines are engaged correctly.

        2. The hub splines are correctly engaged if the distance T is 0.625 in. (15.875 mm) or less, Figure.

        3. If the splines are correctly engaged continue the installation procedure.

        4. If the splines are not correctly engaged remove the HP Turbine Rotor And Stator Assembly and do the installation again.

    5. Install several bolts around the case flanges. Do not tighten the bolts.

    6. Install the threaded plate detail of the IAE 1P16272 Adapter 1 off over the puller rod and in to the scalloped plate detail of the adapter, Figure.

    7. Install the hydraulic cylinder with the threaded end away from the engine and attach with the washer and the nut.

    8. Attach the IAE 1F10026 Hydraulic hand pump 1 off to the hydraulic cylinder.

    9. Operate the hand pump and tighten the bolts in the flange to pull the HP Turbine Rotor And Stator Assembly in to the proper position.

      NOTE

      Do not let the HP Turbine Rotor And Stator Assembly cool sufficiently before the installation has been completed.
    10. Apply a 30,000 lbf (133446.7 N) load with the hydraulic cylinder.

    11. Let the HP Turbine Disks cool to the touch with the load on.

    1. SUBTASK 72-40-00-430-094 Remove the Tooling from the HP Turbine Rotor and Stator Assembly

      1. Remove the hand pump, the hydraulic cylinder and the adapter.

      2. Release pressure on the hand pump. Remove the hand pump.

      3. Remove the nut and the washer from the puller rod and remove the hydraulic cylinder.

      4. Remove the threaded plate from the center of the scalloped plate.

      5. Remove the 12 bolts and remove the scalloped plate from the rear of the fixture.

      1. Remove the jaws assembly.

      2. Remove the eight capscrews which secure the sleeve to the jaws. Remove the sleeve.

      3. Release the large socket head capscrews and remove the four jaws from the fixture.

    1. SUBTASK 72-40-00-430-095 Install the Bearing Retaining Nut

    2. NOTE

      This cover is used to prevent damage to the rotor assembly when the tools are installed to torque the bearing retaining nut.
    3. Install the IAE 1P17509 Protective cover 1 off to the rear flange of the HP Turbine Rotor And Stator Assembly.

      NOTE

      The bearing retaining nut must be stripped and silver plated when you install or remove the nut more than five times or engine operation has occurred. Refer to Repair, VRS1298 TASK 72-32-54-300-003 (Repair-003).
    4. Apply CoMat 10-129 ANTI-SEIZE PASTE to the mating surface of the bearing retaining nut ENGINE-ATTACH PARTS & FITTINGS-HP SYSTEM (72-40-00,04-020).

    5. Engage the slots of the retaining nut with the teeth of the IAE 1P16284 Hand wrench 1 off and install the bearing nut. Wipe off excess paste.

    6. Tighten the retaining nut hand tight with the torque adapter.

    7. Remove the hand wrench.

    8. Install IAE 1P17023 Torque adapter 1 off in the slots of the bearing retaining nut.

    9. Install the scalloped plate of the IAE 1P16272 Adapter 1 off over the puller rod and into the rear inner flange of the fixture.

    10. Attach the plate with the 12 bolts and tighten.

    11. Install the threaded plate of the adapter over the puller rod and into the scalloped plate of the adapter.

    12. Install the hydraulic cylinder over the puller rod with the hydraulic connector to the rear of the engine and attach with the washer and nut.

    13. Install the IAE 1P16341 Torque adapter 1 off over the hydraulic cylinder and engage the four pins in the flange holes of the torque adapter.

    14. Tighten the nut that attaches the hydraulic cylinder to the puller rod.

    15. Connect the IAE 1F10026 Hydraulic hand pump 1 off to the hydraulic cylinder.

    16. Apply a 30,000 lbf (133446.7 N) load to the hydraulic cylinder with the hand pump. Keep the hydraulic load on the cylinder until the torque is complete.

      1. Install a torque wrench into the rear of the torque adapter and torque the retaining nut to 500 lbfin (56.492 Nm).

        NOTE

        Keep the hydraulic load applied when you move the torque adapter to a new set of holes.
      2. If necessary to get the correct torque, remove the torque adapter and position the adapter into a new set of four holes in the IAE 1P17023 Torque adapter 1 off to provide the proper clearance with the hydraulic cylinder connector.

    17. Release the hydraulic load and disconnect and remove the hand pump.

      1. Remove the tooling from the HP Turbine Rotor And Stator Assembly.

      2. Remove the two torque adapters.

      3. Remove the nut and the washer from the puller rod and remove the hydraulic cylinder.

      4. Remove the threaded plate from the center of the scalloped plate.

      5. Remove the 12 bolts from the scalloped plate and remove the plate from the rear of the fixture.

      6. Install the sling from the turning spools on to the fixture.

      7. Attach a hoist to one of the two hoist rings on the fixture.

      8. Remove the bolts, the nuts and the two piece ring from the HP Turbine Case rear flange.

      9. Remove the fixture from the HP Turbine Rotor And Stator Assembly and put on a stand or a pallet. Remove the sling and the hoist.

        1. Remove the puller from the HP Compressor Rear Hub.

        2. Remove the puller rod from the puller shaft with two wrenches.

        3. Turn out, the hexagon head screws in the end of the puller shaft until the jaws are released.

        4. Remove the puller from the HP Compressor rear hub.

      1. Install the tools to do the last bearing retaining nut torque.

      2. Loosen the wingnuts on the four clamp assemblies on the IAE 1P17025 Adapter or IAE 1P17047 Adapter 1 off.

      3. Move the clamps in the clockwise direction (opposite direction of the arrows).

      4. Pull out on the clamps until the clamp foot makes a continuous surface with the surface of the tooth on the adapter. Tighten the wingnuts to hold the clamps in this position.

      5. Attach a nylon strap to one of the slots in the side of the adapter and a hoist.

        NOTE

        The adapter can be turned to locate the slots with the locks between the adapter teeth.
      6. Lift the adapter in position and engage the teeth of the adapter with the slots on the Stage 2 Turbine Hub.

      7. Loosen the wing nuts and push to clamps in until the clamp foot touches the hub.

      8. Move the clamp assemblies in the counterclockwise direction (direction of the arrows) and tighten the wingnuts.

      9. Install the IAE 1P16011 Wrench 1 off through the adapter to engage the retaining nut splines.

        NOTE

        You can use IAE 1F10016 Mechanical wrench mechanical wrench as an alternative to IAE 1F10015 Hydraulic wrench.
      10. Attach a hoist to the IAE 1F10015 Hydraulic wrench 1 off and install over the wrench.

      11. Engage the anti-rotation pins on the wrench with the holes in the adapter. Tighten the hexagon head bolts to attach the wrench to the adapter.

      1. Torque the bearing retaining nut with the hydraulic wrench.

      2. Turn the retaining nut an angle of turn of 80 degrees plus or minus two degrees.

      1. Remove the bearing retaining nut tools.

      2. Loosen the hexagon head bolts and remove the hydraulic wrench from the adapter.

      3. Remove the wrench from the nut.

      4. Loosen all the winguts on the clamp assemblies.

      5. Move the clamp assemblies in the clockwise direction (opposite direction of the arrows).

      6. Pull the clamps assemblies out and tighten the wingnuts, touches the hub.

      7. Remove the adapter from the Stage 2 Turbine Hub.

      1. Install the No. 4 Bearing lock ENGINE-ATTACH PARTS & FITTINGS-HP SYSTEM (72-40-00, 04-060).

      2. CAUTION

        THE NO. 4 BEARING LOCK CAN BE INSTALLED IN THREE DIFFERENT POSITIONS WHEN YOU LOOK FROM THE REAR OF THE ENGINE. IF THE LOCK IS NOT INSTALLED IN THE CORRECT POSITION, THE BEARING RETAINING NUT CAN BECOME LOOSE.

        NOTE

        This position will keep the bearing retaining nut at the correct torque.

        Position and install the clockwise side of the rear lock tabs nearest to the counterclockwise side of the tabs on the bearing and install the lock.

    18. Install the retaining ring V2500-A5-72-40-00-40A-941A-D (72-40-00, 40-040) to attach the lock in position.

    19. Remove the protective cover.

      NOTE

      The tool bolts and nuts must be removed as the engine bolts and nuts are installed.
      1. Install all the bolts and nuts and the brackets to the HP Turbine Case front flange.

      2. Install all the bolts and the nuts and the brackets to the HP Turbine Case front flange. Refer to Figure, Figure, Figure, Figure and Figure.

    20. Torque the nuts to 180 lbfin to 200 lbfin (20 Nm to 23 Nm).

    1. SUBTASK 72-40-00-430-096 Check the HP Turbine Assembly Running Distance

      1. Install the IAE 1P17515 Gage 1 off on the rear flange of the HP Turbine Rotor And Stator Assembly.

      2. Before the gage is used, move the digital indicator to the machine area on the gage and set the digital indicator to zero. The dimension of the indicator rod when the digital indicator is zero is 1.194 in. (30.328 mm).

      3. Install the gage to the rear flange of the HP Turbine Case and the digital indicator rod on the Stage 2 Turbine Hub lug end.

        1. Measure the distance to the lugs on the Stage 2 Turbine Hub at three equally spaced positions.

        2. At each measurement, add or subtract the digital indicator reading to the 1.194in. (30.328 mm) dimension.

        3. Average the three measurements.

        4. The running distance must be 1.194 in. to 1.214 in. (30.33 mm to 30.84 mm).

      4. Remove the gage.

      1. Install the IAE 1P16060 Protective cover 1 off, or the IAE 1P17758 Protective cover 1 off, to the rear of the HP Turbine Rotor And Stator Assembly.

      2. Put equal hand pressure on the outer edge of the cover to hold the cover in position.

  1. Figure: Pre SBE 72-0180: The HP Turbine Rotor and Stator Assembly - Fits and Clearances

    Pre SBE 72-0180: The HP Turbine Rotor and Stator Assembly - Fits and Clearances

    Figure: Pre SBE 72-0180: The HP Turbine Rotor and Stator Assembly - Fit and Clearances

    Pre SBE 72-0180: The HP Turbine Rotor and Stator Assembly - Fit and Clearances

    Figure: SBE 72-0180: The HP Turbine Rotor and Stator Assembly - Fits and Clearances

    SBE 72-0180: The HP Turbine Rotor and Stator Assembly - Fits and Clearances

    Figure: SBE 72-0180: The HP Turbine Rotor and Stator Assembly - Fits and Clearances

    SBE 72-0180: The HP Turbine Rotor and Stator Assembly - Fits and Clearances

    Figure: HP Turbine Assembly and Related Parts

    HP Turbine Assembly and Related Parts

    Figure: Installation Tooling for the HP Turbine Assembly

    Installation Tooling for the HP Turbine Assembly

    Figure: Pre SBE 72-0180: HP Turbine Assembly Dimensions

    Pre SBE 72-0180: HP Turbine Assembly Dimensions

    Figure: SBE 72-0180: HP Turbine Assembly Dimensions

    SBE 72-0180: HP Turbine Assembly Dimensions

    Figure: Thickness of Spacer

    Thickness of Spacer

    Figure: Machine the Thickness of the Spacer

    Machine the Thickness of the Spacer

    Figure: No. 4 Bearing Spacer Installation

    No. 4 Bearing Spacer Installation

    Figure: Engine Dimension

    Engine Dimension

    Figure: Install the HP Turbine Assembly on to the Heater

    Install the HP Turbine Assembly on to the Heater

    Figure: Puller Installed in HP Compressor Rear Hub

    Puller Installed in HP Compressor Rear Hub

    Figure: Install the HP Turbine Assembly to the Engine

    Install the HP Turbine Assembly to the Engine

    Figure: Bearing Retaining Nut

    Bearing Retaining Nut

    Figure: Install the Bearing Retaining Nut Tooling

    Install the Bearing Retaining Nut Tooling

    Figure: Retaining Nut Tooling

    Retaining Nut Tooling

    Figure: Hydraulic Wrench Package

    Hydraulic Wrench Package

    Figure: Install the Brackets to the HP Turbine Case Front Flange

    Install the Brackets to the HP Turbine Case Front Flange

    Figure: Install the Brackets to the HP Turbine Case Front Flange

    Install the Brackets to the HP Turbine Case Front Flange

    Figure: Install the Brackets to the HP Turbine Case Front Flange

    Install the Brackets to the HP Turbine Case Front Flange

    Figure: Install the Brackets to the HP Turbine Case Front Flange

    Install the Brackets to the HP Turbine Case Front Flange

    Figure: Install the Brackets to the HP Turbine Case Front Flange

    Install the Brackets to the HP Turbine Case Front Flange

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Added IAE 1P16543 in support equipment table and revised procedural step. (19VC640)

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:34568
Enterprise Name:TIODIZE CO., INC.
BU Name:TIODIZE CO., INC.
Street:5858 ENGINEER DRIVE
City:HUNTINGTON BEACH
State:CA
Zip Code:92649
Country:USA
Phone Number:1-714-898-4377
Fax Number:1-714-891-7467
Internet:www.tiodize.com
Manufacturer Code:86874
Enterprise Name:SANFORD CORPORATION
BU Name:SANFORD CORPORATION
Street:2711 WASHINGTON BLVD
City:BELLWOOD
State:IL
Zip Code:60104
Country:USA
Phone Number:1-708-547-6650, 1-800-323-0749
Fax Number:1-708-547-6719, 1-800-457-9208
Internet:www.sanfordcorp.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X333X
Enterprise Name:REFER TO V2500 SB ENG-79-0108
Manufacturer Code:LOCAL
Supply Number:CoMat 06-153
Type:sp01
Supply Short Name:CoMat 06-153 FELT TIP MARKER, RAPID DRYING
Supply Name:CoMat 06-153 FELT TIP MARKER, RAPID DRYING
Specification Groups:
Doc NumberType
Use one of the applicable CoMat 06- 153 letter suffix materials.
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:86874
Supply Number:CoMat 06-153X
Type:sp01
Supply Short Name:CoMat 06-153X FELT TIP MARKER, RAPID DRYING, FINE POINT, BLACK, TRACE ELEMENT CERTIFIED
Supply Name:CoMat 06-153X FELT TIP MARKER, RAPID DRYING, FINE POINT, BLACK, TRACE ELEMENT CERTIFIED
Specification Groups:
Doc NumberType
PMC 4050-20 (PW REF)TEC No. 13401 FINE TIP
Suppliers:
ManufacturerRemarks
86874
Manufacturer Code:0AM53
Supply Number:CoMat 06-158
Type:sp01
Supply Short Name:CoMat 06-158 MARKER, EXTRA FINE POINT (BLACK)
Supply Name:CoMat 06-158 MARKER, EXTRA FINE POINT(BLACK)
Specification Groups:
Doc NumberType
PMC 4557SCA-UF
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X
Manufacturer Code:34568
Supply Number:CoMat 10-129
Type:sp01
Supply Short Name:CoMat 10-129 ANTI-SEIZE PASTE
Supply Name:CoMat 10-129 ANTI-SEIZE PASTE
Specification Groups:
Doc NumberType
TIODIZE T8E PASTE
Suppliers:
ManufacturerRemarks
34568
Manufacturer Code:0AM53
Tool Number:IAE 1F10015
Tool Name:IAE 1F10015 Hydraulic wrench
Manufacturer Code:0AM53
Tool Number:IAE 1F10016
Tool Name:IAE 1F10016 Mechanical wrench
Manufacturer Code:0AM53
Tool Number:IAE 1F10026
Tool Name:IAE 1F10026 Hydraulic hand pump
Manufacturer Code:0AM53
Tool Number:IAE 1F10052
Tool Name:IAE 1F10052 Two cables sling
Manufacturer Code:0AM53
Tool Number:IAE 1P16011
Tool Name:IAE 1P16011 Wrench
Manufacturer Code:0AM53
Tool Number:IAE 1P16040
Tool Name:IAE 1P16040 Heater
Manufacturer Code:0AM53
Tool Number:IAE 1P16046
Tool Name:IAE 1P16046 Removal/Installation fixture
Manufacturer Code:0AM53
Tool Number:IAE 1P16060
Tool Name:IAE 1P16060 Protective cover
Manufacturer Code:0AM53
Tool Number:IAE 1P16123
Tool Name:IAE 1P16123 Drift
Manufacturer Code:0AM53
Tool Number:IAE 1P16272
Tool Name:IAE 1P16272 Adapter
Manufacturer Code:0AM53
Tool Number:IAE 1P16284
Tool Name:IAE 1P16284 Hand wrench
Manufacturer Code:0AM53
Tool Number:IAE 1P16341
Tool Name:IAE 1P16341 Torque adapter
Manufacturer Code:0AM53
Tool Number:IAE 1P16470
Tool Name:IAE 1P16470 Drift
Manufacturer Code:0AM53
Tool Number:IAE 1P16543
Tool Name:IAE 1P16543 Removal/Installation fixture
Manufacturer Code:0AM53
Tool Number:IAE 1P17017
Tool Name:IAE 1P17017 Puller
Manufacturer Code:0AM53
Tool Number:IAE 1P17022
Tool Name:IAE 1P17022 Removal/installation jaws assembly
Manufacturer Code:0AM53
Tool Number:IAE 1P17023
Tool Name:IAE 1P17023 Torque adapter
Manufacturer Code:0AM53
Tool Number:IAE 1P17025
Tool Name:IAE 1P17025 Adapter
Manufacturer Code:0AM53
Tool Number:IAE 1P17047
Tool Name:IAE 1P17047 Adapter
Manufacturer Code:0AM53
Tool Number:IAE 1P17509
Tool Name:IAE 1P17509 Protective cover
Manufacturer Code:0AM53
Tool Number:IAE 1P17515
Tool Name:IAE 1P17515 Gage
Manufacturer Code:0AM53
Tool Number:IAE 1P17758
Tool Name:IAE 1P17758 Protective cover
Manufacturer Code:0AM53
Tool Number:IAE 6F10027
Tool Name:IAE 6F10027 Heater control unit